Humidity control device for film production site
By designing atomizing and conveying mechanisms at the film-making production site, the uniform distribution and adjustment of the mist outlet pipes are achieved, solving the problem of uneven humidity and improving the process stability and energy efficiency of film-making production.
Patent Information
- Application Number
- CN202520342357.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-28
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2035-02-28
AI Technical Summary
In existing film production sites, the water mist from the humidification device diffuses from a single outlet, resulting in a significant decrease in the humidity gradient. Excessive humidity near the outlet area can easily cause condensation in the equipment, while insufficient humidity in the far-end area affects the stability of the production process and energy consumption.
Design a humidity control device for film production site. It adopts an atomizing mechanism and a conveying mechanism. Through the staggered connection of connecting pipes, conveying pipes and mist outlet pipes, the mist outlet pipes are evenly distributed in the production site. The orientation and position of the mist outlet pipes are adjusted by the drive component and the support component to ensure humidity uniformity.
It significantly improves the uniformity of humidity in the workshop, meets the requirements of the film-making process, improves the accuracy and energy efficiency of environmental control, solves the problem of uneven humidity, and has high technical feasibility and market application potential.
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Figure CN223821141U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of humidity control technology, and in particular to a humidity control device for film production sites. Background Technology
[0002] Humidity is a crucial factor affecting membrane performance. Studies have shown that relative humidity influences the membrane's skin structure, thus impacting flux and rejection rate. Specifically, higher humidity may lead to higher membrane porosity and greater flux, but the change in rejection rate is relatively smaller. However, excessive humidity can also cause membrane structural instability, affecting its long-term performance. Therefore, humidity control is essential for ensuring the performance stability and reproducibility of membrane products. In existing membrane manufacturing processes, the water mist from humidification devices diffuses from a single outlet, with the humidity gradient decreasing significantly with distance. Excessive humidity near the outlet can easily cause condensation in the equipment, while insufficient humidity in more distant areas affects production process stability. Furthermore, continuous high-power operation is required to cover the entire workshop, resulting in high energy consumption and limited effectiveness. Utility Model Content
[0003] The technical problem to be solved by this utility model is: in order to overcome the problems in the prior art where the water mist of the humidification device in the film production site diffuses from a single outlet, and the humidity gradient decreases significantly with increasing distance; the humidity is too high near the outlet area, which easily causes equipment condensation; and the humidity is insufficient in the far area, which affects the stability of the production process, a humidity control device for the film production site is provided.
[0004] The technical solution adopted by this utility model to solve its technical problem is: a humidity control device for film production site, including an atomizing mechanism and a conveying mechanism. The output end of the atomizing mechanism is connected to the input end of the conveying mechanism. The atomizing mechanism is used to provide atomized water mist to the conveying mechanism, and the conveying mechanism is used to transport the atomized water mist to the production site. The conveying mechanism includes a connecting pipe, a conveying pipe, and a mist outlet pipe. The connecting pipe and the conveying pipe are connected alternately. One end of the first connecting pipe is connected to the output end of the atomizing mechanism, and the other end is connected to the first conveying pipe. One end of the last connecting pipe is connected to the first and last conveying pipes, and the other end is closed. The conveying pipe and the mist outlet pipe correspond one-to-one. The mist outlet pipe is arranged on its corresponding conveying pipe. Through the design of the connecting pipe, the conveying pipe, and the mist outlet pipe, the distribution of the mist outlet pipes in the production site is uniform, thereby significantly improving the humidity uniformity in the workshop, meeting the process requirements of film production, systematically solving the problem of uneven humidity caused by single-point atomization, improving the accuracy and energy efficiency of workshop environmental control, and possessing high technical feasibility and market application potential.
[0005] To address the issue of the inability to adjust the outlet position of the mist outlet tube, the system further includes a first connecting tube with one end rotatably connected to the output end of the atomizing mechanism, and the other end rotatably connected to the first delivery tube. The last connecting tube has one end rotatably connected to both the first and last delivery tubes, while the other end remains closed.
[0006] To address the issue of manually adjusting the outlet position of the mist outlet tube, a further improvement is made, including a rotatable connection between one end of the first connecting tube and the output end of the atomizing mechanism, and a connection between the other end and the first delivery tube.
[0007] The conveying mechanism also includes a drive assembly, the output end of which is connected to the connecting pipe located at the front. The drive assembly is used to provide power for the rotation of the conveying pipe.
[0008] To address the issue of how to arrange the drive components, the drive components further include a motor, a drive gear, and a driven gear. The output end of the motor is connected to the drive gear, the drive gear and the driven gear mesh, and the driven gear is arranged on a connecting pipe.
[0009] To address the issue of unstable conveyor placement in the workshop, the humidity control device further includes a support assembly. The support assembly comprises a mounting plate and a lifting strap. The mounting plate is fixedly connected to the wall of the production site, and one end of the lifting strap is connected to the mounting plate, while the other end is connected to a connecting pipe.
[0010] To address the issue of a single orientation of the mist outlet, the system further includes a mist outlet comprising a connecting cover, a mist outlet body, and a limiting plate. The connecting cover and the output pipe are fixedly connected, the mist outlet body and the connecting cover are radially fixed, and the limiting plate and the mist outlet body are fixedly connected. The limiting plate is located inside the connecting cover and between the connecting cover and the delivery pipe.
[0011] The beneficial effects of this utility model are as follows: The humidity control device provided by this utility model for film production site, through the design of connecting pipe, conveying pipe and mist outlet pipe, makes the mist outlet pipe evenly distributed in the production site, thereby significantly improving the humidity uniformity in the workshop, meeting the process requirements of film making, systematically solving the problem of uneven humidity caused by single-point atomization, improving the accuracy and energy efficiency of workshop environmental control, and having high technical feasibility and market application potential. Attached Figure Description
[0012] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0013] Figure 1 This is a schematic diagram of the structure of this utility model;
[0014] Figure 2 This is a schematic diagram of another embodiment of the present invention;
[0015] Figure 3 This is a utility model Figure 2 A magnified structural diagram at point A, showing a partial cross-section.
[0016] In the diagram: 1. Atomizing mechanism, 2. Conveying mechanism, 21. Connecting pipe, 22. Conveying pipe, 23. Atomizing pipe, 231. Connecting cover, 232. Atomizing pipe body, 233. Limiting plate, 24. Drive assembly, 241. Motor, 242. Drive gear, 243. Driven gear, 25. Support assembly, 251. Mounting plate, 252. Lifting strap. Detailed Implementation
[0017] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, illustrating only the basic structure of the present invention, and therefore only show the components relevant to the present invention.
[0018] Example 1:
[0019] like Figure 1 This is a schematic diagram of the structure of this utility model, a humidity control device for a film-making production site, including an atomizing mechanism 1 and a conveying mechanism 2. The output end of the atomizing mechanism 1 is connected to the input end of the conveying mechanism 2. The atomizing mechanism 1 is used to provide atomized water mist to the conveying mechanism 2, and the conveying mechanism 2 is used to transport the atomized water mist to the production site. The conveying mechanism 2 includes a connecting pipe 21, a conveying pipe 22, and a mist outlet pipe 23. The connecting pipe 21 and the conveying pipe 22 are connected alternately. One end of the first connecting pipe 21 is connected to the output end of the atomizing mechanism 1, and the other end is connected to the first conveying pipe 22. One end of the connecting pipe 21 of the latter is connected to the first and last conveying pipe 22, and the other end is closed. The conveying pipe 22 and the mist outlet pipe 23 correspond one-to-one. The mist outlet pipe 23 is arranged on its corresponding conveying pipe 22. Through the design of the connecting pipe 21, the conveying pipe 22 and the mist outlet pipe 23, the mist outlet pipe 23 is evenly distributed in the production site, thereby significantly improving the humidity uniformity in the workshop, meeting the process requirements of film making, systematically solving the problem of uneven humidity caused by single-point atomization, improving the accuracy and energy efficiency of workshop environmental control, and having high technical feasibility and market application potential.
[0020] One end of the first connecting pipe 21 is rotatably connected to the output end of the atomizing mechanism 1, and the other end is rotatably connected to the first conveying pipe 22. One end of the last connecting pipe 21 is rotatably connected to the first and last conveying pipes 22, and the other end is closed, so that each conveying pipe 22 can rotate, thereby adjusting the overall orientation of the mist outlet pipe 23, so that the mist outlet pipe 23 is not distributed on one side, and provides uniformity of the mist outlet distribution of the mist outlet pipe 23.
[0021] Furthermore, the mist outlet pipe 23 and the delivery pipe 22 are rotatably connected, thereby adjusting the orientation of the mist outlet of the mist outlet pipe 23, which can specifically control the mist outlet and control the distribution of water mist in the area.
[0022] The humidity control device also includes a support assembly 25, which includes a mounting plate 251 and a lifting strap 252. The mounting plate 251 is fixedly connected to the wall of the production site. One end of the lifting strap 252 is connected to the mounting plate 251 and the other end is connected to the connecting pipe 21. Through the design of the support assembly 25, support points can be added to the conveying mechanism 2 to provide safety.
[0023] Example 2:
[0024] One end of the first connecting pipe 21 is rotatably connected to the output end of the atomizing mechanism 1, and the other end is connected to the first delivery pipe 22;
[0025] The conveying mechanism 2 also includes a drive assembly 24. The output end of the drive assembly 24 is connected to the first connecting pipe 21. The drive assembly 24 is used to provide power for the rotation of the conveying pipe 22. The drive assembly 23 drives the connecting pipe 21, the conveying pipe 22 and the mist outlet pipe 23 to rotate about the axis of the connecting pipe 21 or the axis of the conveying pipe 22.
[0026] The drive assembly 24 includes a motor 241, a drive gear 242, and a driven gear 243. The output end of the motor 241 is connected to the drive gear 242 for transmission. The drive gear 242 and the driven gear 243 mesh with each other. The driven gear 243 is arranged on the connecting pipe 21.
[0027] In another embodiment, the drive assembly 24 may also be a combination of a power element and a gear rack, wherein the power element may be a cylinder, an electric actuator, or a lead screw mechanism, etc.
[0028] The mist outlet pipe 23 includes a connecting cover 231, a mist outlet pipe body 232, and a limiting plate 233. The connecting cover 231 is fixedly connected to the output pipe, and the mist outlet pipe body 232 is radially fixed to the connecting cover 231, so that the mist outlet pipe 232 can move axially and rotate circumferentially relative to the connecting cover 231. The limiting plate 233 is fixedly connected to the mist outlet pipe body 232, and the limiting plate 233 is located inside the connecting cover 231 and between the connecting cover 231 and the conveying pipe 22, thereby adjusting the orientation of the mist outlet of the mist outlet pipe 23. This allows for targeted control of the mist outlet and the distribution of water mist in the area. With the cooperation of the drive component 24, the orientation of the mist outlet of the mist outlet pipe body 232 changes under the influence of vibration during the rotation of the conveying pipe 22, thus providing a degree of automation.
[0029] Based on the above-described preferred embodiments of this utility model, and through the foregoing description, those skilled in the art can make various changes and modifications without departing from the technical concept of this utility model. The technical scope of this utility model is not limited to the contents of the specification, but must be determined according to the scope of the claims.
Claims
1. A humidity control device for a film-making production site, characterized in that, The device includes an atomizing mechanism (1) and a conveying mechanism (2). The output end of the atomizing mechanism (1) is connected to the input end of the conveying mechanism (2). The atomizing mechanism (1) is used to provide atomized water mist to the conveying mechanism (2). The conveying mechanism (2) is used to transport the atomized water mist to the production site. The conveying mechanism (2) includes a connecting pipe (21), a conveying pipe (22), and a mist outlet pipe (23). The connecting pipe (21) and the conveying pipe (22) are connected alternately. One end of the first connecting pipe (21) is connected to the output end of the atomizing mechanism (1), and the other end is connected to the first conveying pipe (22). One end of the last connecting pipe (21) is connected to the first and last conveying pipes (22), and the other end is closed. The conveying pipes (22) and the mist outlet pipes (23) correspond one-to-one. The mist outlet pipe (23) is arranged on its corresponding conveying pipe (22).
2. The humidity control device for film production site as described in claim 1, characterized in that: One end of the first connecting pipe (21) is rotatably connected to the output end of the atomizing mechanism (1), and the other end is rotatably connected to the first delivery pipe (22). One end of the last connecting pipe (21) is rotatably connected to the first and last delivery pipes (22), and the other end is closed.
3. The humidity control device for film production site as described in claim 1, characterized in that: One end of the first connecting pipe (21) is rotatably connected to the output end of the atomizing mechanism (1), and the other end is connected to the first delivery pipe (22); The conveying mechanism (2) further includes a drive assembly (24), the output end of which is connected to the connecting pipe (21) located at the first position, and the drive assembly (24) is used to provide power for the rotation of the conveying pipe (22).
4. The humidity control device for film production site as described in claim 3, characterized in that: The drive assembly (24) includes a motor (241), a drive gear (242), and a driven gear (243). The output end of the motor (241) is connected to the drive gear (242) for transmission. The drive gear (242) and the driven gear (243) mesh. The driven gear (243) is arranged on the connecting pipe (21).
5. The humidity control device for film production site as described in claim 1, characterized in that: The humidity control device also includes a support assembly (25), which includes a mounting plate (251) and a hoisting strap (252). The mounting plate (251) is fixedly connected to the wall of the production site, and one end of the hoisting strap (252) is connected to the mounting plate (251) and the other end is connected to the connecting pipe (21).
6. The humidity control device for film production site as described in claim 1, characterized in that: The mist outlet pipe (23) includes a connecting cover (231), a mist outlet pipe body (232), and a limiting plate (233). The connecting cover (231) is fixedly connected to the output pipe, the mist outlet pipe body (232) is radially fixed to the connecting cover (231), and the limiting plate (233) is fixedly connected to the mist outlet pipe body (232). The limiting plate (233) is located inside the connecting cover (231) and between the connecting cover (231) and the conveying pipe (22).