Transfer base for stator

Abstract

The utility model discloses a transfer base for a stator. The transfer base is characterized by further comprising a movable plate and a cable fixer, wherein the movable plate is connected with a bracket, can movably adjust the width of the bracket and is provided with a groove; the cable fixer is vertically arranged at one end of a bottom plate and is used for fixing lead-out wires with different wire diameters; through the arrangement of the movable plate, the mounting distance between the movable plate and the bracket can be adjusted through the long kidney-shaped holes, so that the bracket is suitable for placing stators with different lengths, and the compatibility of the bracket is improved; through the arrangement of the cable fixer, the outgoing lines of the stators are clamped on the cable fixer, when the stators are transported on a production line, the outgoing lines of the stators are more orderly, the processing in each process is facilitated, the working efficiency is improved, and meanwhile, the cable fixer can movably adjust the clamping degree of the outgoing lines according to the diameters of the different outgoing lines, so that the production efficiency is improved. Therefore, the outgoing line can be stably fixed on the cable fixer, and the universality of the cable fixer is improved.

Description

Technical Field

[0001] This utility model relates to the field of transfer base technology, specifically a transfer base for a stator. Background Technology

[0002] With the increasing variety of small household appliances, the demand for motors is also increasing. Generally, a motor consists of a stator and a rotor. In order to speed up the production process, the stator is transferred using an automated assembly line. Currently, stator transfer uses a pallet form, such as the horizontal pallet for an automatic stator wiring machine in patent number CN201920158821.6. In this technical solution, the feet used to fix the stator are fixed, and one model of stator matches one model of foot. If the length of the stator changes, the corresponding foot needs to be replaced. The foot has poor versatility and increases manufacturing costs. At the same time, the wire trough component in this solution is an integral structure with several wire troughs. The wire trough and the wire trough component are integrated and cannot be adjusted according to the diameter and number of stator lead wires. If adjustment is required, the entire wire trough component needs to be replaced, resulting in poor flexibility and high replacement costs. Therefore, a transfer base for stators is proposed. Utility Model Content

[0003] The main purpose of this utility model is to provide a solution that can effectively address the problems in the background art.

[0004] To achieve the above objectives, the technical solution adopted by this utility model is as follows: a stator transfer base, comprising a base set on a production line, a base plate set on the base, and a bracket with a groove set on the base plate for easy horizontal placement of the stator, characterized in that: it further comprises a movable plate with a groove connected to the bracket to adjust the width of the bracket, and a cable holder vertically installed at one end of the base plate for fixing lead wires of different diameters.

[0005] Preferably, the base plate is provided with several elongated holes.

[0006] Preferably, the cable holder includes a fixing plate vertically mounted on one end of the base plate, a left clamp, a right clamp, a semi-circular support plate on the fixing plate for supporting the lead wire, and a U-shaped groove on the fixing plate that is adapted to the semi-circular support plate.

[0007] Preferably, the left clamp includes a fixed seat disposed on a fixed plate, a rivet disposed on the fixed seat for connecting the clamping plate to the fixed seat and also connected to the right clamp, and a clamping plate with a groove embedded in the fixed seat and movably connected to the rivet to adjust the clamping degree of the lead wire.

[0008] Preferably, the fixing base is provided with a waist-shaped hole adapted to the clamping plate and a round hole adapted to the rivet.

[0009] Preferably, the rivet has a short shaft at the top that is movably connected to the clamping plate, and a spring on the outer circle of the rivet.

[0010] Preferably, the clamping plate is provided with a shaft hole for connection with the short shaft.

[0011] Preferably, the right clamp is provided with a groove for connection with a rivet.

[0012] Preferably, the bracket is provided with several countersunk holes to facilitate connection with the base plate.

[0013] Preferably, the bottom of the bracket is provided with a boss that connects to the elongated hole on the base plate.

[0014] This utility model has the following beneficial effects: With the movable plate, when the stator length changes, the installation distance between the movable plate and the bracket can be adjusted through the elongated hole, making the bracket suitable for stators of different lengths and increasing the bracket's compatibility; with the cable retainer, the stator's lead wires are secured to the cable retainer. When the stator is transported on the production line, the stator's lead wires are more orderly, facilitating processing in each step and improving work efficiency. Simultaneously, the cable retainer can adjust the clamping tightness of the lead wires according to their diameter, ensuring stable fixation and increasing the cable retainer's versatility. It also saves on replacement costs and manufacturing costs associated with changing cable retainers for different wire diameters.

[0015] By incorporating a clamping plate on the left clamp, when the cable retainer secures lead wires of different diameters, the lead wire is positioned within the groove of the clamping plate. The clamping plate engages with a short shaft on the rivet. When the lead wire diameter is large, the clamping plate opens towards the fixing seat; when the lead wire diameter is small, the clamping plate clamps towards the right clamp. This allows the cable retainer to accommodate lead wires of varying diameters. Furthermore, when the lead wire diameter exceeds the travel limit, the screws can be removed and the left and right clamps replaced without replacing the entire cable retainer, reducing replacement costs. The semi-circular support plate reduces friction between the lead wire and the fixing plate, preventing scratches on the lead wire and ensuring its usability.

[0016] The boss facilitates the connection between the bracket and the base plate. If the distance between the bracket and the movable plate needs to be adjusted, it can be adjusted simply by sliding the boss within the elongated hole. When the size of the stator changes, different models of brackets and movable plates can be replaced. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2This is a schematic diagram of the cable holder structure of this utility model;

[0019] Figure 3 This is a schematic diagram of the bracket structure of this utility model;

[0020] Figure 4 This is a schematic diagram of the left and right clamps of this utility model;

[0021] Figure 5 This is a schematic diagram of the connection between the rivet and the clamp of this utility model.

[0022] Legend: 1. Base; 2. Base plate; 21. Long slotted hole; 3. Bracket; 31. Movable plate; 32. Boss; 4. Cable holder; 41. Fixing plate; 411. U-shaped groove; 42. Left clamp; 421. Fixing base; 4211. Slotted hole; 4212. Round hole; 422. Rivet; 4221. Short shaft; 4222. Spring; 423. Clamping plate; 4231. Shaft hole; 43. Right clamp; 431. Groove; 44. Semi-circular support plate. Detailed Implementation

[0023] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0024] like Figure 1-4 As shown, a stator transfer base includes a base 1 installed on a production line, a base plate 2 installed on the base 1, and a bracket 3 with grooves installed on the base plate 2 for horizontal placement of the stator. The base plate 3 is characterized by further including a movable plate 31 with grooves that is connected to the bracket 3 and can adjust the width of the bracket 3, and a cable holder 4 that is vertically installed at one end of the base plate 2 for fixing lead wires of different diameters. The base plate 2 is provided with a plurality of elongated holes 21.

[0025] With the movable plate 31, when the stator length changes, the installation distance between the movable plate 31 and the bracket 3 can be adjusted through the elongated hole 21, making the bracket 3 suitable for stators of different lengths and increasing the compatibility of the bracket 3. With the cable retainer 4, the stator's lead wires are clamped on the cable retainer 4. When the stator is transported on the production line, the stator's lead wires are more orderly, which facilitates processing in each process and improves work efficiency. At the same time, the cable retainer 4 can adjust the clamping degree of the lead wires according to the different wire diameters, so that the lead wires can be stably fixed on the cable retainer 4, increasing the versatility of the cable retainer 4, and also saving the replacement cost of the cable retainer 4 due to different wire diameters and the production cost of the cable retainer 4.

[0026] In one embodiment, the cable retainer 4 includes a fixing plate 41 vertically mounted on one end of the base plate 2, a left clamp 42 and a right clamp 43 disposed on the fixing plate 41, a semi-circular support plate 44 disposed on the top of the fixing plate 41 for supporting the lead wire, and a U-shaped groove 411 disposed on the fixing plate 41 and adapted to the semi-circular support plate 44; the left clamp 42 includes a fixing seat 421 disposed on the fixing plate 41, a rivet 422 disposed on the fixing seat 421 for connecting the clamping piece 423 to the fixing seat 421 and also connected to the right clamp 43, and an insert A clamping plate 423 with a groove is movably connected to the rivet 422 on the fixed base 421 to adjust the clamping of the lead wire; the fixed base 421 is provided with a waist-shaped hole 4211 adapted to the clamping plate 423 and a round hole 4212 adapted to the rivet 422; the top of the rivet 422 is provided with a short shaft 4221 movably connected to the clamping plate 423, and a spring 4222 is provided on the outer circle of the rivet 422; the clamping plate 423 is provided with a shaft hole 4231 connected to the short shaft 4221; the right clamp 43 is provided with a groove 431 connected to the rivet 422.

[0027] By setting a clamping plate 423 on the left clamp 42, when the cable retainer 4 fixes lead wires of different diameters, the lead wires are placed in the groove of the clamping plate 423. The clamping plate 423 cooperates with the short shaft 4221 on the rivet 422. When the lead wire diameter is large, the clamping plate 423 opens towards the fixing seat 421; when the lead wire diameter is small, the clamping plate 423 clamps towards the right clamp 43, so that the cable retainer 4 can be used to fix lead wires of different diameters. At the same time, when the lead wire diameter exceeds the travel, the bolts can be removed and the left clamp 42 and the right clamp 43 can be replaced without replacing the entire cable retainer 4, reducing replacement costs. The semi-circular support plate 44 reduces the friction between the lead wire and the fixing plate 41, preventing the lead wire from being scratched and affecting its use.

[0028] In one embodiment, the bracket 3 is provided with several countersunk holes for easy connection with the base plate 2; the bottom of the bracket 3 is provided with a boss 32 that connects to the elongated slot 21 on the base plate 2; the boss 32 facilitates the connection between the bracket 3 and the base plate 2, and if it is necessary to adjust the distance between the bracket 3 and the movable plate 31, it can be adjusted by sliding the boss 32 within the elongated slot 21; when the size of the stator changes, different models of bracket 3 and movable plate 31 can be replaced.

[0029] When using this utility model, firstly, the bracket 3 and movable plate 31 corresponding to the stator model need to be installed on the base plate 2. Adjust the distance between the bracket 3 and movable plate 31 according to the length of the stator. Then, install the cable retainer 4. First, put the spring 4222 onto the rivet 422, then install the clamping plate 423 on the short shaft 4221 of the rivet 422. Next, install the rivet 422 into the round hole 4212 on the fixing base 421. After installation, one end of the rivet 422 is inserted into the right clamp. Inside the groove 431 of 43, the left clamp 42 and the right clamp 43 are then installed on the fixed plate 41 by screws, and the number of left clamps 42 and right clamps 43 can be installed according to the number of lead wires; then the fixed plate 41 is installed on the base plate 2 by screws, and finally the base plate 2 is installed on the base 1, so that the stator can be placed horizontally on the bracket 3 and the movable plate 31, and the lead wires are inserted into the corresponding left clamps 42 and right clamps 43. The stator is then transferred to different workstations along with the base 1.

[0030] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A stator transfer base, comprising a base (1) disposed on a production line, a base plate (2) disposed on the base (1), and a bracket (3) disposed on the base plate (2) and having a groove for horizontally placing the stator, characterized in that: It also includes a movable plate (31) with grooves that is connected to the bracket (3) and can adjust the width of the bracket (3), and a cable holder (4) that is vertically mounted on one end of the base plate (2) for fixing lead wires of different diameters.

2. A stator transfer base according to claim 1, characterized in that: The base plate (2) is provided with several elongated holes (21).

3. A stator transfer base according to claim 1, characterized in that: The cable holder (4) includes a fixing plate (41) vertically mounted on one end of the base plate (2), a left clamp (42) and a right clamp (43) set on the fixing plate (41), a semi-circular support plate (44) set on the top of the fixing plate (41) for supporting the lead wire, and a U-shaped groove (411) set on the fixing plate (41) and adapted to the semi-circular support plate (44).

4. A stator transfer base according to claim 3, characterized in that: The left clamp (42) includes a fixed seat (421) disposed on a fixed plate (41), a rivet (422) disposed on the fixed seat (421) for connecting the clamping piece (423) to the fixed seat (421) and also connected to the right clamp (43), and a clamping piece (423) with a groove embedded in the fixed seat (421) and movably connected to the rivet (422) to adjust the clamping degree of the lead wire.

5. A stator transfer base according to claim 4, characterized in that: The fixing base (421) is provided with a waist-shaped hole (4211) that matches the clamping piece (423) and a round hole (4212) that matches the rivet (422).

6. A stator transfer base according to claim 4, characterized in that: The rivet (422) has a short shaft (4221) at the top that is movably connected to the clamping piece (423), and a spring (4222) is provided on the outer circle of the rivet (422).

7. A stator transfer base according to claim 4, characterized in that: The clamping plate (423) is provided with a shaft hole (4231) that is connected to the short shaft (4221).

8. A stator transfer base according to claim 4, characterized in that: The right clamp (43) is provided with a groove (431) for connecting with the rivet (422).

9. A stator transfer base according to claim 1, characterized in that: The bracket (3) is provided with several countersunk holes to facilitate connection with the base plate (2).

10. A stator transfer base according to claim 9, characterized in that: The bracket (3) has a boss (32) at the bottom that connects to the elongated hole (21) on the base plate (2).

Images