Coiled material film covering and cutting all-in-one machine

By designing an integrated roll material coating and cutting machine, the roll material can be coated, cut and stored in one station, which solves the problem of low efficiency caused by the discontinuous processing in the existing technology and improves the processing efficiency.

CN223823028UActive Publication Date: 2026-01-23KUNSHAN DESICHENG AUTOMATION EQUIP CO LTD
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Patent Information

Application Number
CN202520548061.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-26
Publication Date
2026-01-23
Estimated Expiration
2035-03-26

AI Technical Summary

Technical Problem

Existing roll material processing methods lack continuity, resulting in low processing efficiency.

Method used

Design a roll material coating and cutting integrated machine, including a pressure roller assembly, an edge trimming assembly, a cutting assembly, and a storage box, to realize the coating, cutting, and storage of roll material in one station. The pressure roller assembly presses the film and roll material together, the edge trimming assembly cuts the roll material to a preset width, the cutting assembly cuts it to a fixed length, and finally the roll material is stored in the storage box.

Benefits of technology

It improves the efficiency of roll material processing, avoids time loss due to transfer between multiple workstations, and achieves efficient lamination and cutting processes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a film covering and cutting all-in-one machine for coiled materials, which is applied to the field of coiled material processing, and is characterized by comprising a compression roller assembly, an edge cutting assembly, a cutting assembly and a storage box which are sequentially arranged along the leading-in direction of the coiled materials, the film to be coated on the coiled material is led out from the film unwinding roll, the film and the coiled material penetrate through the compression roller assembly, the compression roller assembly is used for pressing the film and the coiled material, and an isolation layer between the two layers of films is wound on the film winding roll; the edge cutting assembly comprises a supporting table and two cutters arranged in a spaced mode, the cutters are attached to the supporting table, and the coiled material penetrates through the space between the supporting table and the cutters. The device has the technical effect that the processing efficiency can be improved.
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Description

Technical Field

[0001] This utility model relates to the field of roll material processing, and in particular to a roll material coating and cutting integrated machine. Background Technology

[0002] like Figure 1 As shown, a type of coated sheet material is usually stored in rolls for easy storage and transportation. The commonly used processing method is as follows: first, the raw material is unrolled, then coated with film on the unrolled roll and then rewound. After that, the roll is transferred to the cutting station, and the roll is unrolled and introduced into the cutting position to be cut into the appropriate size.

[0003] The disadvantage of the above processing method is that the processing is not continuous, resulting in low processing efficiency; the inventor aims to provide a technical solution to solve this problem. Utility Model Content

[0004] The purpose of this invention is to provide a roll material coating and cutting integrated machine, which has the advantage of improving processing efficiency.

[0005] To achieve the above and other related objectives, this utility model provides the following technical solution: a roll material coating and cutting integrated machine, comprising:

[0006] The pressure roller assembly, edge trimming assembly, cutting assembly, and storage box are arranged sequentially along the roll material introduction direction;

[0007] The film unwinds and rewinds, the film to be covered with the roll material is drawn out from the unwinding roll and passes through the pressure roller assembly with the roll material, the pressure roller assembly is used to press the film and the roll material together, and the separator between the two films is wound up in the rewinding roll.

[0008] The edge-cutting assembly includes a support platform and two spaced-apart cutters, with the cutters fitting against the support platform and the roll material passing between the support platform and the cutters.

[0009] Through the above technical solution, after the roll material is introduced, it passes through the pressure roller assembly, the edge trimming assembly, and the cutting assembly in sequence. When passing through the pressure roller assembly, it is squeezed and bonded to the film drawn from the unwinding roll by the pressure roller assembly. The rewinding roll is used to collect the waste isolation layer between the films. After lamination, the roll material passes between the cutter and the support table. During the passage, it is cut by two cutters to a preset width. Then, it is cut to a fixed length by the cutting assembly and finally stored in the storage box. This solution completes the lamination, cutting, and storage of the roll material at one station, avoiding the time wasted by transferring the roll material between multiple stations, thereby improving processing efficiency.

[0010] In one embodiment of the present invention, the pressure roller assembly includes: a first support frame; a lower pressure roller rotatably connected to the first support frame, the lower pressure roller being connected to a servo motor for driving its stable rotation; a first slider slidably mounted on the first support frame in a vertical direction, an upper pressure roller rotatably connected to the first slider, and an adjusting screw rotatably connected to the first support frame for adjusting the height of the upper pressure roller, the adjusting screw being threadedly connected to the first slider.

[0011] The above technical solution adjusts the pressure between the upper and lower pressure rollers by adjusting the screw, so that the upper and lower pressure rollers can stably apply pressure to the roll material and film to make the roll material and film stick together, and the lower pressure roller rotates stably to use friction to stably transport the roll material.

[0012] In one embodiment of the present invention, a fixing rod is further included, the axis of which is arranged horizontally and perpendicular to the conveying direction of the roll material; the cutter includes a cutter body and a fixing buckle hinged to the cutter body, the fixing rod passes through the cutter body and the fixing buckle, and the cutter body and the fixing buckle are bolted together.

[0013] The above technical solution allows the cutter body to be locked to the fixing buckle to secure the cutter to the fixing rod, and the cutter body to be disassembled to remove the fixing buckle, thus facilitating the inspection and replacement of the cutter, making it practical and convenient.

[0014] In one embodiment of the present invention, a pair of detachable limiting rings fixed to the fixing rod are further included, the distance between the two limiting rings being equal to the width of the cutter.

[0015] The above technical solution uses a limiting ring to restrict the position of the cutter, so that the cutter does not need to be repositioned when changing the cutter, making it convenient to replace; moving the position of the limiting ring can change the distance between the two cutters, thus making it suitable for cutting sheets of different sizes.

[0016] In one embodiment of the present invention, the cutting component includes:

[0017] A fixed cutter and a sliding cutter; and a cutting drive that drives the sliding cutter to slide so that it cooperates with the fixed cutter to cut the roll material.

[0018] The above technical solution uses a cutting drive to drive the sliding cutter to slide, so that the sliding cutter and the fixed cutter work together to cut the roll material.

[0019] In one embodiment of the present invention, a storage support frame and a storage support plate are also included. The storage support frame has a plurality of mounting holes along the vertical direction. The storage support plate is fixed to the mounting holes by bolts. The storage support plate is used to support the storage box. The side of the storage box near the cutting component is set as an opening.

[0020] The above technical solution allows the storage support plate to be fixed at different heights by installing it on different mounting holes, thus placing the storage box at different heights. Since the roll material always enters the storage box at the same height, the number of sheets in each storage box can be changed by adjusting the height, making it convenient to adjust according to needs.

[0021] In one embodiment of the present invention, the storage support plate is inclined downward along the roll material conveying direction, and a baffle is fixedly attached to the lower end of the storage support plate extending upward.

[0022] With the above technical solution, the roll material will tend to move downwards due to gravity after being cut, and the tilted storage box can make the sheet material slide in more smoothly.

[0023] As described above, the roll material coating and cutting integrated machine of this utility model has the following beneficial effects:

[0024] After the roll material is introduced, it passes through the pressure roller assembly, the edge trimming assembly, and the cutting assembly in sequence. When passing through the pressure roller assembly, it is pressed and bonded to the film drawn from the unwinding roll. The take-up roll is used to collect the waste separation layer between the films. After lamination, the roll material passes between the cutter and the support table. During the passage, it is cut by two cutters to a preset width. Then, it is cut to a fixed length by the cutting assembly and finally stored in the storage box. This solution completes the lamination, cutting, and storage of the roll material at one station, avoiding the time wasted by transferring the roll material between multiple stations, thereby improving processing efficiency. Attached Figure Description

[0025] Figure 1 The diagram shown is a structural schematic of the roll film coating and cutting integrated machine disclosed in the embodiments of this utility model.

[0026] Figure 2 The diagram shows the pressure roller assembly and the edge cutting assembly of the roll film coating and cutting integrated machine disclosed in the embodiments of this utility model.

[0027] Figure 3 The diagram shows the cutting assembly and storage box of the roll film coating and cutting integrated machine disclosed in this embodiment of the present utility model.

[0028] Explanation of the technical feature labels in the attached drawings:

[0029] 1. Frame; 2. Roller; 3. Film roll unwinding; 4. Film roll winding; 5. Pressure roller assembly; 6. Edge trimming assembly; 7. Cutting assembly; 8. Storage box; 9. Fixing rod; 10. Cutter body; 11. Fixing buckle; 12. Restricting ring; 13. Storage support frame; 14. Storage support plate; 15. Assembly hole; 17. Baffle; 51. First support frame; 52. Lower pressure roller; 53. First slider; 54. Upper pressure roller; 55. Adjusting screw; 61. Support platform; 62. Cutter; 71. Fixed cutter; 72. Sliding cutter; 73. Cutting drive component. Detailed Implementation

[0030] The following specific embodiments illustrate the implementation of this utility model. Those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification. It should be noted that, unless otherwise specified, the following embodiments and features can be combined with each other.

[0031] Please see Figure 1 This utility model provides a roll material coating and cutting integrated machine, comprising:

[0032] The frame 1 has several rollers 2 laid horizontally on it for conveying the roll material. The frame 1 is equipped with a pressure roller assembly 5, an edge trimming assembly 6, a cutting assembly 7, and a storage box 8 arranged sequentially along the roll material introduction direction. The frame 1 is rotatably connected to a film unwinding roll 3 and a film rewinding roll 4. The film to be covered with the roll material is drawn out from the film unwinding roll 3, and the separator between the two layers of film is wound into the film rewinding roll 4. The film rewinding roll 4 is connected to a motor that drives it to rotate to complete the winding.

[0033] Please see Figure 1 and Figure 2 The pressure roller assembly 5 includes: a first support frame 51 fixed to the frame 1; a lower pressure roller 52 rotatably connected to the first support frame 51, the lower pressure roller 52 being connected to a servo motor that drives it to rotate stably; a first slider 53 slidably mounted on the first support frame 51 in a vertical direction, an upper pressure roller 54 rotatably connected to the first slider 53, the upper pressure roller 54 being positioned directly above the lower pressure roller 52 and parallel to it, the roll material and film passing between the upper pressure roller 54 and the lower pressure roller 52, an adjusting screw 55 rotatably connected to the first support frame 51 for adjusting the height of the upper pressure roller 54, the axis of the adjusting screw 55 being set in a vertical direction, the adjusting screw 55 being threadedly connected to the first slider 53, the pressure between the upper pressure roller 54 and the lower pressure roller 52 being adjusted by rotating the adjusting screw 55, so that the pressure is sufficient to press the roll material and film together; the servo motor drives the lower pressure roller 52 to rotate stably, thereby stably conveying the roll material.

[0034] Please see Figure 2The edge trimming assembly 6 includes a support platform 61 and two spaced-apart cutters 62. The cutters 62 are fitted to the support platform 61, and the roll material passes through the space between the support platform 61 and the cutters 62. A fixing rod 9 is fixed on the frame 1. The axis of the fixing rod 9 is arranged horizontally and perpendicular to the conveying direction of the roll material. The cutter 62 includes a cutter body 10 and a fixing buckle 11 hinged to the cutter body 10. The fixing rod 9 passes through the space between the cutter body 10 and the fixing buckle 11, and the cutter body 10 and the fixing buckle 11 are bolted together. The cutter 62 can be fixed on the fixing rod 9 by locking the cutter body 10 and the fixing buckle 11, and the cutter 62 can be disassembled by removing the cutter body 10 and the fixing buckle 11, which facilitates the maintenance and replacement of the cutter 62 and is practical and convenient.

[0035] Please see Figure 1 and Figure 3 It also includes a pair of detachable limiting rings 12 fixed to the fixing rod 9. Each pair of limiting rings 12 is set with a corresponding cutter 62. The distance between the two limiting rings 12 is equal to the width of the cutter 62. The limiting rings 12 and the fixing rod 9 are slidably assembled and fixed with screws. Before use, the position of the limiting rings 12 is adjusted, and then the position of the cutter 62 is adjusted. After the adjustment is completed, the limiting rings 12 are fixed. Then the limiting rings 12 play a positioning role. When replacing the cutter 62, it is only necessary to fix the new cutter 62 in the middle of a set of limiting rings 12. The positioning is simple and convenient.

[0036] Please see Figure 3 The cutting assembly 7 includes a fixed cutter 71 and a sliding cutter 72. The fixed cutter 71 is fixed to the frame 1 with its blade facing upward. The cutting drive 73 drives the sliding cutter 72 to slide and cooperate with the fixed cutter 71 to cut the roll material. The cutting drive 73 is a drive cylinder. The sliding cutter 72 is fixed to the piston rod of the drive cylinder and its blade faces downward. The drive cylinder drives the sliding cutter 72 to slide, so that the sliding cutter 72 cooperates with the fixed cutter 71 to cut the roll material. The driving cycle of the cutting drive 73 is constant, thereby stably cutting the roll material to a fixed length.

[0037] Please see Figure 3 It also includes a storage support frame 13 and a storage support plate 14. The storage support frame 13 is fixed to the frame 1. Several mounting holes 15 are opened on the storage support frame 13 along the vertical direction. The storage support plate 14 is fixed to the mounting holes 15 by bolts. The storage support plate 14 is used to support the storage box 8. The side of the storage box 8 near the cutting component 7 is set as an opening. The storage support plate 14 is inclined downward along the roll material conveying direction. A baffle 17 is fixed upward at the lower end of the storage support plate 14. The baffle 17 and the storage support plate 14 cooperate to support the storage box 8. After the roll material is cut, it will tend to move downward due to gravity. The inclined storage box 8 can make the sheet material enter more smoothly.

[0038] After the roll material is introduced, it passes through the pressure roller assembly 5, the edge trimming assembly 6, and the cutting assembly 7 in sequence. When passing through the pressure roller assembly 5, it is squeezed and bonded to the film drawn from the unwinding roll 3. The take-up roll 4 is used to collect the waste isolation layer between the films. After lamination, the roll material passes between the cutter 62 and the support table 61. During the passage, it is cut by the two cutters 62 to a preset width. Then, it is cut to a fixed length by the cutting assembly 7 and finally stored in the storage box 8. This solution completes the lamination, cutting, and storage of the roll material at one station, avoiding the time wasted by transferring the roll material between multiple stations, thereby improving processing efficiency.

[0039] The above embodiments are merely illustrative of the principles and effects of this utility model and are not intended to limit this utility model. All equivalent modifications or alterations made by those skilled in the art without departing from the spirit and technical concept disclosed in this utility model should still be covered by the claims of this utility model.

Claims

1. A roll material coating and cutting integrated machine, characterized in that, include: The pressure roller assembly (5), the edge trimming assembly (6), the cutting assembly (7), and the storage box (8) are arranged sequentially along the roll material introduction direction; The film to be covered by the roll is drawn out from the film-laying roll (3) and passes through the roll material with the pressure roller assembly (5). The pressure roller assembly (5) is used to press the film and the roll material together. The separator between the two films is wound up in the film-receiving roll (4). The edge-cutting assembly (6) includes a support platform (61) and two spaced-apart cutters (62), the cutters (62) being in contact with the support platform (61) and the roll material passing between the support platform (61) and the cutters (62).

2. The roll material coating and cutting integrated machine according to claim 1, characterized in that, The pressure roller assembly (5) includes: a first support frame (51); a lower pressure roller (52) rotatably connected to the first support frame (51), the lower pressure roller (52) being connected to a servo motor that drives it to rotate stably; a first slider (53) slidably mounted on the first support frame (51) in a vertical direction, an upper pressure roller (54) rotatably connected to the first slider (53), an adjusting screw (55) rotatably connected to the first support frame (51) for adjusting the height of the upper pressure roller (54), and the adjusting screw (55) being threadedly connected to the first slider (53).

3. The roll material coating and cutting integrated machine according to claim 1, characterized in that, It also includes a fixing rod (9), the axis of which is arranged horizontally and perpendicular to the conveying direction of the roll material; the cutter (62) includes a cutter body (10) and a fixing buckle (11) hinged to the cutter body (10), the fixing rod (9) passes between the cutter body (10) and the fixing buckle (11), and the cutter body (10) and the fixing buckle (11) are bolted together.

4. The roll material coating and cutting integrated machine according to claim 3, characterized in that, It also includes a pair of detachable limiting rings (12) fixed to the fixing rod (9), the distance between the two limiting rings (12) being equal to the width of the cutter (62).

5. The roll film coating and cutting integrated machine according to claim 1, characterized in that, The cutting component (7) includes: A fixed cutter (71) and a sliding cutter (72); and a cutting drive (73) that drives the sliding cutter (72) to slide so that it cooperates with the fixed cutter (71) to cut the roll material.

6. The roll material coating and cutting integrated machine according to claim 1, characterized in that, It also includes a storage support frame (13) and a storage support plate (14). The storage support frame (13) has several mounting holes (15) along the vertical direction. The storage support plate (14) is fixed to the mounting holes (15) by bolts. The storage support plate (14) is used to support the storage box (8). The storage box (8) is set with an opening on the side near the cutting component (7).

7. The roll material coating and cutting integrated machine according to claim 6, characterized in that, The storage support plate (14) is inclined downward along the roll material conveying direction, and a baffle (17) is fixed to the lower end of the storage support plate (14) extending upward.