Grain and fermented grain mixed continuous cooking system

Abstract

The utility model discloses a grain and fermented grain mixed continuous cooking system, and belongs to the technical field of white spirit brewing. The system comprises a fermented grain distillation device, a hot grain conveying chain plate, a grain moistening bin, a rice hull bin, a raw material conveying chain plate, a grain mixing auger, a continuous cooking machine and a cooked grain conveying chain plate, one end of the hot grain conveying chain plate is connected with the fermented grain distillation device, the other end of the hot grain conveying chain plate is connected with the grain mixing auger, and the other end of the grain mixing auger is connected with the continuous cooking machine. The continuous cooking machine is connected with a cooked grain conveying chain plate, a raw material conveying chain plate is connected to the position, close to the hot grain conveying chain plate, of the grain and grain mixing auger, the other end of the raw material conveying chain plate is connected with a rice hull bin, and a grain moistening bin is connected to the position, close to the rice hull bin, of the raw material conveying chain plate. According to the system, the continuous cooking machine is used for the cooking process in the white spirit industry, the traditional manual production is changed from group independent cooking to workshop centralized continuous cooking, continuous, automatic and standardized operation of the cooking process is realized, and high-quality and efficient production is realized.

Description

TECHNICAL FIELD

[0001] The utility model relates to a kind of grain and fermented grains mixed continuous cooking system, belong to liquor brewing technical field. BACKGROUND

[0002] In the production process of liquor, distillation is a crucial link, which is directly related to the quality and flavor of liquor. According to the existing production technology and method, liquor distillation can be mainly divided into three production methods: mixed burning and mixed distillation, clear burning and mixed distillation, and clear burning and clear distillation. Among them, the clear burning and mixed distillation process occupies an important position in the liquor manufacturing industry due to its unique production process and flavor characteristics.

[0003] The core of the clear burning and mixed distillation process is the reprocessing of the hot distillate. Specifically, this process requires that the hot distillate, which has been distilled and contains a certain amount of alcohol and flavor, be thoroughly mixed with fresh grains. This mixing process needs to ensure that the alcohol and flavor components in the hot distillate are evenly distributed in the grains to improve the quality of the final liquor. The mixed grains and hot distillate mixture is then sent to the retort barrel for secondary cooking until the grains are fully cooked.

[0004] However, the traditional clear burning and mixed distillation process has a series of problems in the production process. First of all, the labor intensity of workers in the entire production process is very high. Since the mixing of grains and hot distillate, barrel loading, and cooking operations need to be done manually, workers need to exert a lot of physical labor, which not only increases production costs but also may affect the health of workers. Secondly, there is a lot of repetitive labor in the traditional production process. For example, after each distillation, the mixing of grains and hot distillate needs to be done again, which not only consumes time and effort but also reduces production efficiency.

[0005] In addition, the traditional clear burning and mixed distillation process also has shortcomings in cooking time. Since the grains need to be fully cooked and the appropriate temperature and humidity need to be maintained throughout the process, the cooking time is often long. This not only increases the energy consumption of steam but also may cause the production cycle to be prolonged, further increasing the production cost. More importantly, due to the discontinuity of the secondary grain and distillate cooking process, the efficiency of the entire production line is severely restricted. After each cooking is completed, a period of time needs to be waited before the next cooking, which undoubtedly reduces the overall production efficiency.

[0006] In summary, the traditional liquor production clear burning and mixed distillation process has obvious problems in terms of labor intensity, production efficiency, cooking time, and steam energy consumption. SUMMARY

[0007] To solve the above problems, the utility model provides a kind of grain and fermented grains mixed continuous cooking system, this system first continuous cooking machine is used in liquor industry cooking process, the traditional manual production of the past is changed by group separate cooking to workshop centralized continuous cooking, realize the continuous, automation, standardization operation of cooking process, realize high-quality, efficient production.

[0008] The utility model provides a kind of grain and fermented grains mixed continuous cooking system, including fermented grains distillation device, hot fermented grains conveying chain plate, grain material moistening bin, rice hull material bin, raw material conveying chain plate, grain fermented grains mixing auger, continuous cooking machine and cooked grain conveying chain plate, one end of hot fermented grains conveying chain plate is connected with fermented grains distillation device, and the other end is connected with grain fermented grains mixing auger, the other end of grain fermented grains mixing auger is connected with continuous cooking machine, and continuous cooking machine is connected with cooked grain conveying chain plate, raw material conveying chain plate is connected in the place close to hot fermented grains conveying chain plate of grain fermented grains mixing auger, the other end of raw material conveying chain plate is connected with rice hull material bin, and raw material conveying chain plate is connected with grain material moistening bin in the place close to rice hull material bin;Continuous cooking machine is fixedly installed with driving arrangement, and the inside of continuous cooking machine is installed with the conveying mesh belt connected with the driving arrangement, the driving arrangement is used to drive the rotation of the conveying mesh belt, and the side of the conveying mesh belt is provided with inlet steam bin, and the top of continuous cooking machine is provided with exhaust pipe.

[0009] In an embodiment of the utility model, the fermented grains distillation device includes a fermented grains adding machine, a lifting plate chain connected to the fermented grains adding machine, a conveying chain plate connected to the other end of the lifting plate chain, a conveying auger connected to the conveying chain plate, and a retort loading robot connected to the other end of the conveying auger. A plurality of automatic retorts are arranged around the retort loading robot. The plurality of automatic retorts are connected to the hot fermented grains conveying chain plate through a retort bottom conveying plate chain.

[0010] In an embodiment of the utility model, the number of automatic retorts is three.

[0011] In an embodiment of the utility model, the end of the hot fermented grains conveying chain plate is provided with a hot fermented grains temporary storage bin. The hot fermented grains temporary storage bin is used for temporarily storing hot fermented grains. The hot fermented grains temporary storage bin is connected to the grain fermented grains mixing auger.

[0012] In an embodiment of the utility model, the grain material moistening bin includes a driving motor and a helical stirring shaft connected to the driving motor. A helical blade is fixedly connected to the outer periphery of the helical stirring shaft. The helical stirring shaft and the helical blade are located in the grain material moistening bin. The driving motor is used to drive the rotation of the helical stirring shaft and the helical blade.

[0013] In an embodiment of the utility model, one side of the continuous cooking machine is provided with a feeding port, and the other side is provided with a discharging port, the feeding port is above one side of the conveying mesh belt, and the discharging port is below the other side of the conveying mesh belt.

[0014] In an embodiment of the utility model, the top cover of the continuous cooking machine is provided with a sealing cover, and the sealing cover is arranged on the conveying mesh belt.

[0015] In an embodiment of the utility model, both ends of the conveying mesh belt are provided with conveying rollers, the output end of the driving device is connected with one of the conveying rollers, and the driving device drives the conveying mesh belt to rotate through the conveying rollers.

[0016] In an embodiment of the utility model, the conveying mesh belt comprises two layers, the steam inlet bin is located between the two layers of the conveying mesh belt, and the steam outlet of the steam inlet bin faces the upper conveying mesh belt.

[0017] In an embodiment of the utility model, the driving device is a rotary motor.

[0018] The utility model has the advantages of:

[0019] The continuous cooking system for mixing grain and fermented grains provided by the utility model can realize continuous, automatic and standardized operation of the secondary cooking process of grain and fermented grains, shorten the cooking time from 90-100 minutes of traditional retort cooking to 60-70 minutes, improve the cooking efficiency by 1.5 times, change the single cooking into centralized continuous cooking, save 38.6% of steam, and make the cooked grain cooking more uniform. The system provided by the utility model is matched with the preceding distillation system and the following spreading and airing system, can realize the whole process, and realizes continuous and automatic production from discharging, distillation and cooking to spreading and airing, shortens the production time, and improves the production efficiency. DRAWINGS

[0020] Figure 1 The utility model provides a structure schematic view of the continuous cooking system for mixing grain and fermented grains.

[0021] Figure 2 The utility model provides a front view of the grain moistening bin.

[0022] Figure 3 The utility model provides a plan view of the grain moistening bin.

[0023] Figure 4 The utility model provides a structure schematic view of the continuous cooking machine.

[0024] In the figure: 1, fermented grains distillation device; 2, hot distiller's grains conveying chain plate; 3, grain material moistening bin; 4, rice hull material bin; 5, raw material conveying chain plate; 6, grain and distiller's grains mixing auger; 7, continuous cooking machine; 8, cooked grain conveying chain plate; 101, distiller's grains adding machine; 102, lifting plate chain; 103, conveying chain plate; 104, conveying auger; 105, retort loading robot; 106, automatic retort pot; 107, retort bottom conveying plate chain; 201, hot distiller's grains temporary storage bin; 301, spiral stirring shaft; 701, feeding inlet; 702, conveying mesh belt; 703, steam inlet bin; 704, steam exhaust pipe; 705, discharging outlet; 706, sealing cover. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.

[0026] In the present application, unless specifically defined and limited otherwise, the terms "connected", "connected", "fixed" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the internal communication of two elements or the interaction relationship between two elements. For ordinary skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0027] In the present application, unless specifically defined and limited otherwise, the first feature "on" or "below" the second feature can include that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, the first feature "on", "above" and "above" the second feature includes that the first feature is directly above and obliquely above the second feature, or only indicates that the horizontal height of the first feature is higher than that of the second feature. The first feature "below", "below" and "below" the second feature includes that the first feature is directly below and obliquely below the second feature, or only indicates that the horizontal height of the first feature is less than that of the second feature.

[0028] As Figures 1-4As shown in the embodiment of this application, a continuous cooking system for mixing grain and mash is provided, including a mash distillation device 1, a hot mash conveyor chain 2, a grain moistening bin 3, a rice husk bin 4, a raw material conveyor chain 5, a grain-mash mixing auger 6, a continuous cooker 7, and a cooked grain conveyor chain 8. One end of the hot mash conveyor chain 2 is connected to the mash distillation device 1, and the other end is connected to the grain-mash mixing auger 6. The other end of the grain-mash mixing auger 6 is connected to the continuous cooker 7, and the continuous cooker 7 is connected to the cooked grain conveyor chain 8. The grain-mash mixing auger 6 is located close to the hot mash distillation device 1. A raw material conveying chain plate 5 is connected to the lees conveying chain plate 2. The other end of the raw material conveying chain plate 5 is connected to a rice husk silo 4. A grain moistening silo 3 is connected to the raw material conveying chain plate 5 near the rice husk silo 4. A drive device is fixedly installed in the continuous cooking machine 7. A conveyor belt 702 connected to the drive device is installed inside the continuous cooking machine 7. The drive device is used to drive the conveyor belt 702 to rotate. A steam inlet silo 703 is provided on one side of the conveyor belt 702. A steam exhaust pipe 704 is provided on the top of the continuous cooking machine 7.

[0029] In some embodiments, the fermentation apparatus 1 includes a fermentation feeder 101, a lifting chain 102 connected to the fermentation feeder 101, a conveyor chain 103 connected to the other end of the lifting chain 102, a conveyor auger 104 connected to the conveyor chain 103, and a loading robot 105 connected to the other end of the conveyor auger 104. The loading robot 105 is surrounded by a plurality of automatic stills 106, and the plurality of automatic stills 106 are all connected to the hot fermentation conveyor chain 2 via a bottom conveyor chain 107.

[0030] Furthermore, the number of the automatic steaming pot 106 is three.

[0031] In some embodiments, a hot slag temporary storage bin 201 is provided at the end of the hot slag conveyor chain plate 2. The hot slag temporary storage bin 201 is used to temporarily store hot slag, and the hot slag temporary storage bin 201 is connected to the grain slag mixing auger 6.

[0032] In some embodiments, the grain moistening bin 3 includes a drive motor and a spiral stirring shaft 301 connected to the drive motor. Spiral blades are fixedly connected to the outer periphery of the spiral stirring shaft 301. The spiral stirring shaft 301 and the spiral blades are located inside the grain moistening bin 3. The drive motor is used to drive the spiral stirring shaft 301 and the spiral blades to rotate.

[0033] In some embodiments, the continuous cooking machine 7 is provided with a feed inlet 701 on one side and a discharge outlet 705 on the other side. The feed inlet 701 is located above one side of the conveyor belt 702, and the discharge outlet 705 is located below the other side of the conveyor belt 702.

[0034] In this embodiment, the grain and lees mixture enters the conveyor belt 702 from the feed inlet 701. The driving device drives the conveyor belt 702 to rotate to transport the grain and lees mixture. After the continuous cooking process, the grain and lees mixture is finally transported out from the discharge outlet 705 on the other side of the conveyor belt 702.

[0035] In some embodiments, the top cover of the continuous cooking machine 7 is provided with a sealing cover 706, which covers the conveyor belt 702.

[0036] Furthermore, both ends of the conveyor belt 702 are provided with conveyor rollers, and the output end of the drive device is connected to one of the conveyor rollers. The drive device drives the conveyor belt 702 to rotate through the conveyor roller.

[0037] Furthermore, the conveyor belt 702 includes upper and lower layers, and the steam inlet 703 is located between the upper and lower layers of the conveyor belt 702, with the steam outlet of the steam inlet 703 facing the upper layer of the conveyor belt 702.

[0038] In this embodiment, the steam inlet 703 is used to supply steam to the upper conveyor belt 702 for continuous cooking of the grain and dregs mixture transported above the upper conveyor belt 702.

[0039] Furthermore, the driving device is a rotary motor.

[0040] The working process of a continuous cooking system for mixing grains and fermented grains provided by this utility model is as follows:

[0041] Step 1, Loading the still: The fermented mash from the vat is transported to the loading robot 105 via the mash adding machine 101, the lifting plate chain 102, the conveyor chain plate 103, and the conveying auger 104;

[0042] Steps, Distillation: The loading robot 105 evenly loads the mash into the automatic still 106 and automatically collects the liquor in segments according to the set program;

[0043] Step 3, Discharge: The hot lees after distillation are automatically tilted and poured onto the bottom conveyor chain 107 of the still after being turned over by the automatic still pot 106, and then conveyed to the hot lees temporary storage bin 201 through the hot lees conveyor chain 2.

[0044] Step 4, grain and lees mixing: Simultaneously start the grain moistening bin 3 and rice husk bin 4, and transport the grain and rice husk to the raw material conveying chain plate 5, and then enter the grain and lees mixing auger 6 simultaneously with the hot lees in the hot lees temporary storage bin 201.

[0045] Step 5, continuous cooking of grain lees: The grain lees mixing auger 6 mixes the grain lees online and conveys them evenly to the continuous cooker 7. Under a pressure of 0.12MPa, it is continuously cooked for 65 minutes and then conveyed to the next spreading and drying process through the cooked grain conveyor chain plate 8.

[0046] In summary, this utility model provides a continuous cooking system for mixing grains and mash. This system is the first to use a continuous cooking machine in the cooking process of the liquor industry, changing the traditional manual production from individual cooking in small groups to centralized continuous cooking in a workshop, realizing continuous, automated, and standardized operation of the cooking process, and achieving high-quality and high-efficiency production.

[0047] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0048] The above embodiments only illustrate several implementation methods of this utility model, and their descriptions are relatively specific and detailed, but they should not be construed as limiting the scope of the utility model patent. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model.

[0049] This document uses specific embodiments to illustrate the principles and implementation methods of this utility model. The descriptions of these embodiments are merely for the purpose of helping to understand the method and core ideas of this utility model. It should be noted that those skilled in the art can make various improvements and modifications to this utility model without departing from its principles, and these improvements and modifications also fall within the protection scope of the claims of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.

Claims

1. A continuous cooking system for mixing grains and fermented grains, characterized in that, The apparatus includes a mash distillation device (1), a hot mash conveyor chain (2), a grain moistening bin (3), a rice husk bin (4), a raw material conveyor chain (5), a grain-mash mixing auger (6), a continuous cooking machine (7), and a cooked grain conveyor chain (8). One end of the hot mash conveyor chain (2) is connected to the mash distillation device (1), and the other end is connected to the grain-mash mixing auger (6). The other end of the grain-mash mixing auger (6) is connected to the continuous cooking machine (7), which is connected to the cooked grain conveyor chain (8). The grain-mash mixing auger (6) is connected to the raw material conveyor chain (8) near the hot mash conveyor chain (2). The raw material conveying chain plate (5) is connected to a rice husk silo (4) at one end, and a grain moistening silo (3) is connected to the raw material conveying chain plate (5) near the rice husk silo (4); the continuous cooking machine (7) is fixedly equipped with a drive device, and a conveyor belt (702) connected to the drive device is installed inside the continuous cooking machine (7). The drive device is used to drive the conveyor belt (702) to rotate. A steam inlet chamber (703) is provided on one side of the conveyor belt (702), and a steam exhaust pipe (704) is provided on the top of the continuous cooking machine (7); The fermented mash distillation apparatus (1) includes a mash feeding machine (101), a lifting plate chain (102) connected to the mash feeding machine (101), a conveyor chain plate (103) connected to the other end of the lifting plate chain (102), a conveyor auger (104) connected to the conveyor chain plate (103), and a steaming robot (105) connected to the other end of the conveyor auger (104). Several automatic steaming pots (106) are arranged around the steaming robot (105), and several automatic steaming pots (106) are connected to the hot mash conveyor chain plate (2) through a steaming bottom conveyor chain (107). The end of the hot trough conveyor chain plate (2) is provided with a hot trough temporary storage bin (201), which is used to temporarily store hot trough and is connected to the grain trough mixing auger (6). The grain moistening bin (3) includes a drive motor and a spiral stirring shaft (301) connected to the drive motor. Spiral blades are fixedly connected to the outer periphery of the spiral stirring shaft (301). The spiral stirring shaft (301) and the spiral blades are located inside the grain moistening bin (3). The drive motor is used to drive the spiral stirring shaft (301) and the spiral blades to rotate. The continuous cooking machine (7) has a feed inlet (701) on one side and a discharge outlet (705) on the other side. The feed inlet (701) is located above one side of the conveyor belt (702), and the discharge outlet (705) is located below the other side of the conveyor belt (702). The top of the continuous cooking machine (7) is provided with a sealing cover (706), which covers the conveyor belt (702); Both ends of the conveyor belt (702) are provided with conveyor rollers, and the output end of the drive device is connected to one of the conveyor rollers. The drive device drives the conveyor belt (702) to rotate through the conveyor roller. The conveyor belt (702) includes upper and lower layers, and the steam inlet chamber (703) is located between the upper and lower layers of the conveyor belt (702). The steam outlet of the steam inlet chamber (703) faces the upper layer of the conveyor belt (702).

2. The continuous cooking system for mixing grain and fermented mash according to claim 1, characterized in that, There are three automatic steamers (106).

3. The continuous cooking system for mixing grain and fermented mash according to claim 1, characterized in that, The driving device is a rotary motor.

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