Feeding device for biogas digester

Abstract

The utility model relates to a feeding device for a biogas digester, which comprises a treatment box, the bottom of the treatment box is fixedly connected with a frame body, crushing mechanisms are arranged inside and outside the treatment box, a pushing mechanism is arranged inside the treatment box, a dismounting mechanism is arranged on the outer surface of the treatment box, the treatment box is divided into an upper box and a lower box, and the upper box is hinged to the lower box. And a feeding opening is formed in the top of the upper box, the crushing mechanism comprises a motor fixedly connected to the top of the frame body, a linkage assembly is arranged on the outer surface of an output shaft of the motor, and a screen frame is fixedly connected into the treatment box. According to the feeding device for the biogas digester, through the smashing mechanism driven by the motor, raw materials are fully smashed in the treatment box, large-particle impurities in the raw materials are effectively removed through the design of the screen frame and the smashing cutter, the biogas fermentation efficiency is improved, meanwhile, due to the attached design of a scraper and the screen frame, the raw materials are prevented from being accumulated on the screen frame, and the yield of the biogas digester is improved. And the continuity and the stability of the crushing process are ensured.

Description

Technical Field

[0001] This utility model relates to the technical field, specifically to a feeding device for biogas digesters. Background Technology

[0002] A biogas digester is a facility for producing biogas, a combustible gas produced from organic matter through microbial fermentation in an anaerobic environment under specific temperature, humidity, and pH conditions. Because this gas was initially discovered in swamps, lakes, and ponds, it is called biogas. With technological advancements, people can not only utilize this combustible gas but also treat industrial waste and livestock manure, reducing environmental pollution. Therefore, the development and utilization of biogas digesters is a very practical technology.

[0003] Existing biogas digester feeding devices typically use a crusher to grind the raw materials and then drop them directly into the biogas digester. However, these devices cannot control the material feed; the raw materials are simply ground and dropped downwards, which can easily result in insufficient grinding and poor grinding efficiency. Therefore, this paper proposes a new feeding device for biogas digesters to address these issues. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a feeding device for biogas digesters, which has advantages such as better crushing effect and less clogging during feeding, thus solving the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a feeding device for a biogas digester, comprising a processing box, a frame fixedly connected to the bottom of the processing box, a crushing mechanism provided inside and outside the processing box, a pushing mechanism provided inside the processing box, a disassembly mechanism provided on the outer surface of the processing box, the processing box being divided into an upper box and a lower box, the upper box and the lower box being hinged, and a feeding port being provided at the top of the upper box.

[0006] Furthermore, the crushing mechanism includes a motor fixedly connected to the top of the frame, a linkage component is provided on the outer surface of the motor output shaft, a screen frame is fixedly connected inside the processing box, a rotating rod is rotatably connected inside the screen frame, and a crushing blade is fixedly connected to the outer surface of the rotating rod.

[0007] The feeding mechanism includes a feeding bin fixedly connected to the bottom of the processing box, an electric push rod fixedly connected inside the feeding bin, a feeding platform fixedly connected inside the feeding bin, a pushing block fixedly connected to the outer surface of the output shaft of the electric push rod, and a feeding pipe fixedly connected to one end of the feeding bin.

[0008] Furthermore, the screen frame has an arc-shaped cross-section, the crushing blade is located inside the screen frame, and the rotating rod is fixedly connected to the linkage assembly.

[0009] Furthermore, a scraper is fixedly connected to the outer surface of the crushing blade, and the scraper is in contact with the screen frame.

[0010] Furthermore, the cross-sectional shape of the unloading platform is trapezoidal, and the pusher block is movably connected to the bottom of the unloading platform.

[0011] Furthermore, a protective shell is fixedly connected to the outer surface of the processing box, and the protective shell is located on the outer surface of the linkage component.

[0012] Furthermore, the disassembly mechanism includes a fixing rod fixedly connected to the lower box, a locking rod hinged to the outer surface of the fixing rod, a locking plate fixedly connected to the outer surface of the upper box, and a nut threadedly connected to the outer surface of the locking rod.

[0013] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0014] 1. This feeding device for biogas digesters uses a motor-driven crushing mechanism to fully crush the raw materials in the processing box. The design of the screen frame and crushing blades ensures that large particles of impurities in the raw materials are effectively removed, improving the biogas fermentation efficiency. At the same time, the close fit design between the scraper and the screen frame prevents the accumulation of raw materials on the screen frame, ensuring the continuity and stability of the crushing process.

[0015] 2. The feeding device for biogas digesters features an electric push rod driven feeding mechanism, which enables automated feeding and unloading of raw materials. The trapezoidal design allows the raw materials to flow smoothly to the push block, avoiding accumulation of raw materials in the processing box. The movable connection design of the pusher ensures that the raw materials can be pushed evenly and stably to the feeding pipe, improving feeding accuracy and efficiency. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of this utility model;

[0017] Figure 2 This is a schematic diagram from another perspective of the present invention;

[0018] Figure 3 This is a schematic diagram of the material pushing mechanism of this utility model;

[0019] Figure 4 This is a schematic diagram of the crushing mechanism of this utility model;

[0020] Figure 5 This utility model Figure 1 Enlarged diagram of point A in the middle.

[0021] In the diagram: 1. Frame, 2. Processing box, 201. Feed inlet, 3. Crushing mechanism, 301. Motor, 302. Protective shell, 303. Linkage assembly, 304. Screen frame, 305. Rotating rod, 306. Crushing blade, 307. Scraper, 4. Pushing mechanism, 401. Feeding bin, 402. Discharge platform, 403. Electric push rod, 404. Pushing block, 405. Feeding pipe, 5. Disassembly mechanism, 501. Locking plate, 502. Fixing rod, 503. Locking rod, 504. Nut. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figure 1-5 The feeding device for a biogas digester in this embodiment includes a processing box 2, a frame 1 fixedly connected to the bottom of the processing box 2, a crushing mechanism 3 provided inside and outside the processing box 2, a pushing mechanism 4 provided inside the processing box 2, a disassembly mechanism 5 provided on the outer surface of the processing box 2, the processing box 2 is divided into an upper box and a lower box, the upper box and the lower box are hinged, and a feeding port 201 is opened on the top of the upper box.

[0024] The crushing mechanism 3 includes a motor 301 fixedly connected to the top of the frame 1. A linkage component 303 is provided on the outer surface of the output shaft of the motor 301. A screen frame 304 is fixedly connected inside the processing box 2. A rotating rod 305 is rotatably connected inside the screen frame 304. A crushing blade 306 is fixedly connected to the outer surface of the rotating rod 305. The screen frame 304 has an arc-shaped cross-section. The crushing blade 306 is located inside the screen frame 304. The rotating rod 305 is fixedly connected to the linkage component 303. A scraper 307 is fixedly connected to the outer surface of the crushing blade 306 and fits against the screen frame 304.

[0025] The linkage component 303 can be composed of a sprocket and chain, or a pulley and belt, as long as it can achieve the linkage effect.

[0026] Driven by motor 301, the crushing mechanism 3 ensures that the raw materials are fully crushed in the processing box 2. The design of screen frame 304 and crushing blade 306 ensures that large particles of impurities in the raw materials are effectively removed, improving biogas fermentation efficiency. At the same time, the close fit design between scraper 307 and screen frame 304 prevents the accumulation of raw materials on screen frame 304, ensuring the continuity and stability of the crushing process.

[0027] Secondly, the feeding mechanism 4 includes a feeding bin 401 fixedly connected to the bottom of the processing box 2. An electric push rod 403 is fixedly connected inside the feeding bin 401, and a discharge platform 402 is fixedly connected inside the feeding bin 401. A pusher block 404 is fixedly connected to the outer surface of the output shaft of the electric push rod 403, and a feeding pipe 405 is fixedly connected to one end of the feeding bin 401. The discharge platform 402 has a trapezoidal cross-sectional shape, and the pusher block 404 is movably connected to the bottom of the discharge platform 402.

[0028] The pusher mechanism 4 driven by the electric pusher 403 realizes the automated feeding and unloading of raw materials. The trapezoidal design of the pusher 402 allows the raw materials to flow smoothly to the pusher block 404, avoiding the accumulation of raw materials in the processing box. The movable connection design of the pusher 404 ensures that the raw materials can be pushed evenly and stably to the feeding pipe 405, improving the feeding accuracy and efficiency.

[0029] Furthermore, a protective shell 302 is fixedly connected to the outer surface of the processing box 2. The protective shell 302 is located on the outer surface of the linkage component 303. The design of the protective shell 302 on the outer surface of the processing box 2 effectively protects the linkage component 303 from interference and damage from the external environment, thereby improving the safety and stability of the equipment.

[0030] Furthermore, the disassembly mechanism 5 includes a fixing rod 502 fixedly connected to the lower box, a locking rod 503 hinged to the outer surface of the fixing rod 502, a locking plate 501 fixedly connected to the outer surface of the upper box, and a nut 504 threadedly connected to the outer surface of the locking rod 503.

[0031] The disassembly mechanism 5 allows for easy separation of the upper and lower boxes, facilitating equipment cleaning and maintenance. The locking mechanism 503 and nut 504 ensure the secure connection between the upper and lower boxes, preventing loosening and leakage caused by vibration.

[0032] The working principle of the above embodiments is as follows:

[0033] (1) The feeding device for biogas digester has an electric push rod 403 driving the pushing mechanism 4, which realizes the automatic feeding of raw materials. The trapezoidal design of the feeding block 402 allows the raw materials to flow smoothly to the pushing block 404, avoiding the accumulation of raw materials in the processing box. The movable connection design of the pushing block 404 ensures that the raw materials can be pushed evenly and stably to the feeding pipe 405, improving the feeding accuracy and efficiency.

[0034] (2) The feeding device for biogas digesters uses a crushing mechanism 3 driven by a motor 301 to fully crush the raw materials in the processing box 2. The design of the screen frame 304 and the crushing blade 306 ensures that large particles of impurities in the raw materials are effectively removed, thereby improving the biogas fermentation efficiency. At the same time, the close fit design between the scraper 307 and the screen frame 304 prevents the accumulation of raw materials on the screen frame 304, ensuring the continuity and stability of the crushing process.

[0035] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A feeding device for a biogas digester, comprising a processing tank (2), characterized in that: The bottom of the processing box (2) is fixedly connected to a frame (1). The processing box (2) is equipped with a crushing mechanism (3) inside and outside. The processing box (2) is equipped with a pushing mechanism (4) inside. The processing box (2) is equipped with a disassembly mechanism (5) on the outer surface. The processing box (2) is divided into an upper box and a lower box, which are hinged together. The upper box has a feed inlet (201) at the top. The crushing mechanism (3) includes a motor (301) fixedly connected to the top of the frame (1), a linkage component (303) is provided on the outer surface of the output shaft of the motor (301), a screen frame (304) is fixedly connected inside the processing box (2), a rotating rod (305) is rotatably connected inside the screen frame (304), and a crushing blade (306) is fixedly connected on the outer surface of the rotating rod (305). The feeding mechanism (4) includes a feeding bin (401) fixedly connected to the bottom of the processing box (2). An electric push rod (403) is fixedly connected inside the feeding bin (401). A feeding platform (402) is fixedly connected inside the feeding bin (401). A pushing block (404) is fixedly connected to the outer surface of the output shaft of the electric push rod (403). A feeding pipe (405) is fixedly connected to one end of the feeding bin (401).

2. The feeding device for a biogas digester according to claim 1, characterized in that: The screen frame (304) has an arc-shaped cross-section, the crushing blade (306) is located inside the screen frame (304), and the rotating rod (305) is fixedly connected to the linkage assembly (303).

3. The feeding device for a biogas digester according to claim 1, characterized in that: A scraper (307) is fixedly connected to the outer surface of the crushing blade (306), and the scraper (307) is in contact with the sieve frame (304).

4. A feeding device for a biogas digester according to claim 1, characterized in that: The material unloading platform (402) has a trapezoidal cross-sectional shape, and the pusher block (404) is movably connected to the bottom of the material unloading platform (402).

5. A feeding device for a biogas digester according to claim 1, characterized in that: The outer surface of the processing box (2) is fixedly connected to a protective shell (302), which is located on the outer surface of the linkage component (303).

6. A feeding device for a biogas digester according to claim 1, characterized in that: The disassembly mechanism (5) includes a fixed rod (502) fixedly connected to the lower box, a locking rod (503) hinged to the outer surface of the fixed rod (502), a locking plate (501) fixedly connected to the outer surface of the upper box, and a nut (504) threaded to the outer surface of the locking rod (503).

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