Annealing processing device and shaft material processing system
By introducing an induction unit into the pin annealing processing device to detect the contact state between the heating table and the pin material, and intelligently adjusting the working state of the heating unit, the problem of high energy consumption in the prior art is solved, and low-energy and high-efficiency annealing processing is achieved.
Patent Information
- Application Number
- CN202520203536.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-10
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2035-02-10
AI Technical Summary
In existing technologies, the heating device needs to work continuously during the annealing of pins, resulting in high energy consumption and high costs.
Design an annealing processing device, including a heating table, a heating unit and an induction unit. The induction unit detects the contact state between the heating table and the shaft material, and adjusts the working state of the heating unit to achieve intelligent control.
This reduces the energy consumption of the heating unit during annealing, lowers processing costs, and improves processing efficiency and quality.
Smart Images
Figure CN223823629U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of shaft material processing technology, and more specifically, to an annealing processing device and a shaft material processing system. Background Technology
[0002] During the manufacturing process, the pin needs to be annealed at both ends. In the existing technology, it is done by manually placing it on a heating device for heating. This method requires the heating device to keep working continuously, which leads to high energy consumption of the heating device. Utility Model Content
[0003] The purpose of this utility model is to provide an annealing processing device and a shaft material processing system, which has a simple structure, is easy to use, and can adjust the working state of the heating unit according to the contact state between the shaft material and the heating table, thereby helping to reduce the working energy consumption of the heating unit during annealing processing and thus reducing processing costs.
[0004] The embodiments of this utility model can be implemented as follows:
[0005] In a first aspect, this utility model provides an annealing processing apparatus, which includes a worktable, a heating table, a heating unit, and an induction unit;
[0006] The heating table is connected to the worktable, and the heating unit is connected to the heating table. The heating unit is used to heat the heating table or to heat the contact surface between the heating table and the shaft material. The sensing unit is connected to the heating unit and is electrically connected to the heating unit. The sensing unit is used to detect the contact state of the heating table.
[0007] In an optional embodiment, the heating table includes a mounting base and a heating plate; the mounting base is connected to the worktable, and the heating plate is connected to the end of the mounting base away from the worktable, and the heating plate is used to contact the shaft material.
[0008] In an optional embodiment, the mounting base is provided with a mounting cavity, and both the heating unit and the sensing unit are disposed in the mounting cavity. Both the heating unit and the sensing unit are connected to the heating plate. The heating stage is used to heat the heating plate. The sensing unit is used to detect the contact state between the shaft material and the heating plate.
[0009] In an alternative implementation, the heating plate is detachably connected to the mounting base.
[0010] In an optional embodiment, the annealing apparatus further includes a temperature detection unit located within the mounting cavity, the temperature detection unit being connected to the heating plate and used to detect the temperature of the heating plate.
[0011] In an optional embodiment, the sensing unit includes a pressure sensor disposed at the connection between the heating plate and the mounting base.
[0012] In an optional embodiment, the annealing apparatus includes at least two spaced heating stages, each of which is connected to a heating unit and an induction unit.
[0013] In an optional embodiment, the annealing apparatus further includes a holding assembly movably connected to the worktable, the holding assembly holding the shaft material in contact with the heating table.
[0014] In an optional embodiment, the annealing apparatus further includes a clamping assembly movably connected to the worktable, the clamping assembly being used to clamp the shaft material and move the shaft material to a position in contact with the heating table.
[0015] Secondly, this utility model provides a shaft material processing system, which includes the annealing processing device described above.
[0016] The beneficial effects of the annealing apparatus and shaft material processing system provided in this embodiment of the invention include:
[0017] This annealing apparatus includes a worktable, a heating table, a heating unit, and an induction unit. The heating table is connected to the worktable, and the heating unit is connected to the heating table. The heating unit is used to heat the heating table or the contact surface between the heating table and the shaft material. The induction unit is connected to the heating unit and is electrically connected to it. The induction unit is used to detect the contact state of the heating table. The annealing apparatus has a simple structure, is easy to use, and can adjust the working state of the heating unit according to the contact state between the shaft material and the heating table. This helps to reduce the energy consumption of the heating unit during annealing, thereby reducing processing costs. Attached Figure Description
[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.
[0019] Figure 1 This is a schematic diagram of the annealing apparatus provided in this embodiment from a first-view perspective.
[0020] Figure 2 This is a schematic diagram of the annealing apparatus provided in this embodiment from a second perspective.
[0021] Figure 3 This is a schematic diagram of the heating stage provided in this embodiment;
[0022] Figure 4This is a schematic diagram of the annealing apparatus provided in this embodiment when it is equipped with a clamping assembly.
[0023] Icons: 100-annealing processing device; 110-worktable; 120-heating table; 130-heating unit; 140-induction unit; 200-shaft material; 121-mounting base; 122-heating plate; 123-mounting cavity; 150-clamping assembly. Detailed Implementation
[0024] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.
[0025] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.
[0026] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.
[0027] In the description of this utility model, it should be noted that if terms such as "upper," "lower," "inner," or "outer" are used to indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship in which the utility model product is usually placed during use, they are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0028] Furthermore, the terms "first" and "second" are used only to distinguish descriptions and should not be interpreted as indicating or implying relative importance.
[0029] It should be noted that, where there is no conflict, the features in the embodiments of this utility model can be combined with each other.
[0030] Please refer to Figures 1-3This embodiment provides an annealing processing apparatus 100, which includes a worktable 110, a heating table 120, a heating unit 130, and an induction unit 140.
[0031] The heating table 120 is connected to the worktable 110, and the heating unit 130 is connected to the heating table 120. The heating unit 130 is used to heat the heating table 120 or to heat the contact surface between the heating table 120 and the shaft material 200. The sensing unit 140 is connected to the heating unit 130 and is electrically connected to the heating unit 130. The sensing unit 140 is used to detect the contact state of the heating table 120.
[0032] Please refer to Figures 1-3 The working principle of the annealing processing device 100 is as follows:
[0033] The annealing apparatus 100 includes a worktable 110, a heating table 120, a heating unit 130, and an induction unit 140. The heating table 120 is connected to the worktable 110, and the heating unit 130 is connected to the heating table 120. The heating unit 130 is used to heat the heating table 120 or to heat the contact surface between the heating table 120 and the shaft material 200. Thus, during use, the heating table 120 can be heated by the heating unit 130, thereby annealing the end face of the shaft material 200 during contact with the heating table 120.
[0034] Furthermore, during this process, since the sensing unit 140 can detect the contact state of the heating table 120, the heating unit 130 can be electrically connected to the sensing unit 140, thereby enabling the heating unit 130 to be linked with the sensing unit 140. That is, the heating unit 130 can adjust its heating state according to the sensing status of the sensing unit 140. For example, when the annealing process begins, the heating unit 130 can be started or stopped according to the detection structure of the sensing unit 140. That is, when the sensing unit 140 detects that the heating table 120 is in contact with the shaft material 200, the heating unit 130 starts heating, and when the sensing unit 140 detects that the heating table 120 is not in contact with the shaft material 200, it can stop heating. In this way, the energy consumption during the annealing process is reduced.
[0035] It should be noted that, in order to improve the efficiency of the annealing process, the heating unit 130 can switch between two heating powers at the beginning of the processing of the shaft material 200. That is, when the sensing unit 140 detects that the heating table 120 is in contact with the shaft material 200, the heating unit 130 increases the heating power, so that the heating table 120 is quickly heated to the annealing temperature; when the sensing unit 140 detects that the heating table 120 is not in contact with the shaft material 200, its heating power can be reduced to maintain the temperature of the heating table 120, so that the heating table 120 can be quickly heated to the annealing temperature. Through the aforementioned processing method, the efficiency of heating the heating table 120 to the annealing temperature can be improved during the heating process, thereby improving the efficiency of annealing the shaft material 200.
[0036] In addition, when configuring the heating unit 130, it can be a heating coil or other existing structure, which is used to heat the surface of the heating table 120 that contacts the shaft material 200 to the annealing temperature.
[0037] In summary, the annealing processing device 100 has a simple structure and is easy to use. It can adjust the working state of the heating unit 130 according to the contact state between the shaft material 200 and the heating table 120, which can help reduce the working energy consumption of the heating unit 130 during annealing and thus reduce processing costs.
[0038] Further, please refer to Figures 1-3 In this embodiment, when configuring the heating table 120, the heating table 120 includes a mounting base 121 and a heating plate 122; the mounting base 121 is connected to the worktable 110, and the heating plate 122 is connected to the end of the mounting base 121 opposite to the worktable 110, and the heating plate 122 is used to contact the shaft material 200. Furthermore, the heating plate 122 is detachably connected to the mounting base 121. This arrangement facilitates maintaining operational stability during the heating process. Moreover, since annealing the shaft material 200 may require processing shaft materials 200 of different diameters, to accommodate shaft materials 200 of different sizes, the heating plate 122 is detachable from the mounting base 121 and can be replaced, allowing the device to flexibly adjust the range of shaft materials 200 it can process.
[0039] Based on the mounting base 121, in order to facilitate the installation of the heating unit 130 and the sensing unit 140, the mounting base 121 is provided with a mounting cavity 123. The heating unit 130 and the sensing unit 140 are both disposed in the mounting cavity 123, and the heating unit 130 and the sensing unit 140 are both connected to the heating plate 122. The heating plate 120 is used to heat the heating plate 122; the sensing unit 140 is used to detect the contact state between the shaft material 200 and the heating plate 122.
[0040] Thus, by such means, the heating unit 130 and the sensing unit 140 are located relative to each other in the mounting cavity 123, thereby avoiding the influence of external structures or environment during the heating process; in addition, when configuring the heating unit 130, the heating unit 130 can adopt a structure of heating coil and driver, with its heating coil connected to the heating plate 122, and the driver disposed in the mounting cavity 123.
[0041] The sensing unit 140 can be disposed at the connection between the heating plate 122 and the mounting base 121. Since the function of the sensing unit 140 is to detect the contact state between the shaft material 200 and the heating plate 122, it may include a pressure sensor disposed at the connection between the heating plate 122 and the mounting base 121. The purpose of this sensor is that when the shaft material 200 contacts the heating plate 122, there is an interaction force between them, which increases the pressure exerted by the heating plate 122 on the mounting base 121. Therefore, the interaction between the heating plate 122 and the mounting base 121 can be detected by the pressure sensor at the connection between the heating plate 122 and the mounting base 121, thereby detecting the contact state between the shaft material 200 and the heating plate 122 based on the change in the interaction force between them. It should be noted that the shaft material 200 contacts the heating plate 122 when the contact pressure increases.
[0042] Further, please refer to Figures 1-3 In this embodiment, the annealing apparatus 100 further includes a temperature detection unit located within the mounting cavity 123. The temperature detection unit is connected to the heating plate 122 and is used to detect the temperature of the heating plate 122. This arrangement aims to detect the operating temperature of the heating plate 122 during annealing, thereby enabling closed-loop temperature control based on the actual temperature of the heating plate 122, in addition to controlling the heating power of the heating unit 130, thus improving the quality and efficiency of the annealing process.
[0043] Furthermore, in this embodiment, to improve heating efficiency, the annealing apparatus 100 includes at least two spaced heating stages 120, each of which is connected to a heating unit 130 and an induction unit 140. This arrangement allows the apparatus to simultaneously anneal two shaft materials 200, thereby improving processing efficiency.
[0044] In addition, to ensure the processing quality during the annealing process, the annealing apparatus 100 also includes a holding assembly. The holding assembly is movably connected to the worktable 110. The holding assembly holds the shaft material 200 that is in contact with the heating table 120. In this way, the holding assembly can increase the contact force between the shaft material 200 and the heating plate 122, thereby enabling the sensing unit 140 to sense the pressure change between the heating plate 122 and the mounting base 121, and thus enabling the sensing unit 140 to sense the contact state of the shaft material 200. Furthermore, this method can increase the contact force between the heating plate 122 and the shaft material 200 to maintain their contact state, improve their heat transfer and heating efficiency, and thus improve the quality and efficiency of the annealing process.
[0045] In addition to the configuration and holding component settings described above, please refer to... Figures 1-4 In embodiments of this invention, the annealing apparatus 100 may further include a clamping assembly 150, which is movably connected to the worktable 110. The clamping assembly 150 is used to clamp the shaft material 200 and move it to a position where it contacts the heating table 120. The purpose is to improve the transfer efficiency of the shaft material 200 by using the clamping assembly 150, thereby reducing the labor intensity of workers and improving processing efficiency.
[0046] Based on the above, it should also be noted that, in order to improve the quality of the annealing process, in addition to controlling the temperature of the heating plate 122 as described above, it is also necessary to control the heating time. To control the heating time of the shaft material 200, the heating time of the heating unit 130 can be controlled based on the above structure, or the contact time between the shaft material 200 and the heating table 120 can be controlled through the clamping assembly 150. In this way, the heating time of the shaft material 200 can be controlled, thereby improving the heating quality of the shaft material 200. Moreover, when controlling the heating time, it refers to the heating time of the shaft material 200 at the annealing temperature.
[0047] Based on the annealing apparatus 100 described above, please refer to... Figures 1-4 This embodiment also provides a shaft material 200 processing system, which includes an annealing processing device 100 and shaft material 200 loading and unloading structures. By using the annealing processing device 100, the shaft material 200 processing system can improve the annealing quality and efficiency of the shaft material 200, and also reduce the working energy consumption of the heating unit 130 during annealing, thereby reducing processing costs.
[0048] The above are merely specific embodiments of this utility model, but the protection scope of this utility model is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this utility model should be included within the protection scope of this utility model.
Claims
1. An annealing processing apparatus, characterized in that: The annealing apparatus includes a worktable, a heating table, a heating unit, and an induction unit; The heating platform is connected to the worktable, and the heating unit is connected to the heating platform. The heating unit is used to heat the heating platform or to heat the contact surface between the heating platform and the shaft material. The sensing unit is connected to the heating unit and is electrically connected to the heating unit. The sensing unit is used to detect the contact state of the heating platform.
2. The annealing apparatus according to claim 1, characterized in that: The heating table includes a mounting base and a heating plate; the mounting base is connected to the worktable, and the heating plate is connected to the end of the mounting base away from the worktable, and the heating plate is used to contact the shaft material.
3. The annealing apparatus according to claim 2, characterized in that: The mounting base has a mounting cavity, and the heating unit and the sensing unit are both disposed in the mounting cavity. The heating unit and the sensing unit are both connected to the heating plate. The heating platform is used to heat the heating plate. The sensing unit is used to detect the contact state between the shaft material and the heating plate.
4. The annealing apparatus according to claim 3, characterized in that: The heating plate is detachably connected to the mounting base.
5. The annealing apparatus according to claim 3, characterized in that: The annealing apparatus further includes a temperature detection unit located within the mounting cavity. The temperature detection unit is connected to the heating plate and is used to detect the temperature of the heating plate.
6. The annealing apparatus according to claim 3, characterized in that: The sensing unit includes a pressure sensor disposed at the connection between the heating plate and the mounting base.
7. The annealing apparatus according to any one of claims 1-6, characterized in that: The annealing apparatus includes at least two spaced heating stages, each of which is connected to a heating unit and an induction unit.
8. The annealing apparatus according to any one of claims 1-6, characterized in that: The annealing apparatus further includes a holding assembly, which is movably connected to the worktable and holds the shaft material in contact with the heating table.
9. The annealing apparatus according to claim 1, characterized in that: The annealing apparatus further includes a clamping assembly, which is movably connected to the worktable. The clamping assembly is used to clamp the shaft material and move the shaft material to a position that contacts the heating table.
10. A shaft material processing system, characterized in that: The shaft material processing system includes the annealing apparatus as described in any one of claims 1-9.