Needling and cutting integrated treatment device

By designing an integrated needle punching and cutting processing device, the problems of unstable fiber material transmission and inconvenient thickness adjustment were solved, realizing stable fiber material transmission and automatic feeding, and improving cutting accuracy and efficiency.

CN223823792UActive Publication Date: 2026-01-23SHANDONG JIANGTUO NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202422977165.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-04
Publication Date
2026-01-23
Estimated Expiration
2034-12-04

AI Technical Summary

Technical Problem

Existing equipment is prone to slippage during fiber material transport, leading to deviations in cutting dimensions. Furthermore, it is not convenient to adjust the cutting size according to the thickness of the fiber material, resulting in limited usability.

Method used

The device employs an integrated needle punching and cutting processing unit, which includes a base, needle punching assembly, laser cutting assembly, and transmission assembly. By setting up a moving frame, a first transmission roller, a second transmission roller, and a threaded rod, it achieves stable transmission and thickness adjustment of fiber materials. Automatic feeding is achieved through a transmission frame, a third rotating rod, a toggle plate, and a soft pad head.

Benefits of technology

It achieves stable transmission and automatic feeding of fiber materials, avoids cutting size deviations, adapts to the needs of fiber materials of different thicknesses, and improves the accuracy and efficiency of processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a needling and cutting integrated processing device, and relates to the technical field of needling and cutting. The device comprises a base, a needling assembly and a laser cutting assembly, a transmission assembly is installed at the top end of the base and comprises a supporting frame, a first rotating rod is rotatably inserted into the supporting frame, a first transmission roller is fixedly installed on the outer side of the first rotating rod, a movable frame is slidably inserted into a sliding groove, and a second rotating rod is rotatably inserted into the movable frame; a second transmission roller is fixedly arranged on the outer side of the second rotating rod, a threaded rod is inserted into the supporting frame in a threaded mode, and a transmission shaft is rotationally inserted into the fixing plate. The movable frame, the first transmission roller, the second transmission roller, the threaded rod and other structures are arranged to be matched with one another, needled fiber products can be stably conveyed, meanwhile, the needled fiber products can be adjusted according to the thickness specification of fiber materials, the problem that the follow-up cutting size deviates is solved, and the production efficiency is improved. Therefore, the purpose of conveniently adjusting transmission is achieved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to needle punching cutting technical field, concretely is a kind of needle punching cutting integrated processing device. BACKGROUND

[0002] Cutting is a processing method combining needle punching and cutting process, mainly used for processing fiber materials and non-woven fabrics. The process uses high-speed moving needle punching head to punch special needle into the material, so that the fibers are intertwined and encrypted, enhancing the strength and stability of the material. After needle punching, the cutting device accurately cuts the material to meet the specific shape and size requirements. This process is widely used in household products, automotive interiors, medical and health materials and other fields, with high processing efficiency and excellent product quality.

[0003] The existing equipment transmits the fiber material through the transmission roller after needle punching, but the existing equipment is prone to slipping during transmission, resulting in deviation of the cutting size. Moreover, the existing equipment is not convenient to adjust according to the thickness specifications of the fiber material, making the usability relatively single. To solve the above problems, the inventor proposes a needle punching cutting integrated processing device. SUMMARY

[0004] To solve the problem of poor transmission effect of fiber materials and inconvenience in adjusting according to the thickness of fiber materials, the utility model aims to provide a needle punching cutting integrated processing device.

[0005] To solve the above technical problems, the utility model discloses the following technical scheme: a needle punching and cutting integrated processing device, including base, needle punching assembly and laser cutting assembly, needle punching assembly and laser cutting assembly are installed above base, the top of base is installed with transmission assembly, transmission assembly includes support frame, support frame fixed mounting is at the top of base, a rotating rod is rotatably inserted in the support frame, a transmission roller is fixedly installed on the outer side of the rotating rod, sliding grooves are formed in the both sides of the support frame, a movable frame is slidably inserted in the sliding groove, a second rotating rod is rotatably inserted in the movable frame, a second transmission roller is fixedly arranged on the outer side of the second rotating rod, a threaded rod is threadedly inserted in the support frame, the threaded rod is rotatably connected with the movable frame at the bottom end, a fixed frame is fixedly arranged on the outer side of the support frame, a transmission rod is rotatably arranged in the fixed frame, a fixed plate is fixedly arranged on the outer side of the movable frame, a transmission shaft is rotatably inserted in the fixed plate, the transmission shaft is movably inserted on the outer side of the transmission rod, a first bevel gear is fixedly arranged on the outer side of the transmission shaft, a second bevel gear is fixedly arranged on the outer side of the second rotating rod, the first bevel gear and the second bevel gear are meshed with each other, a third bevel gear is fixedly arranged on the outer side of the transmission rod, a fourth bevel gear is fixedly arranged on the outer side of the first rotating rod, the third bevel gear and the fourth bevel gear are meshed with each other.

[0006] Preferably, the top of the base is provided with a blanking assembly, the blanking assembly comprises a transmission frame, the transmission frame is fixedly installed at the top of the base, a third rotating rod is rotatably inserted in the transmission frame, a push plate is fixedly arranged on the outer side of the third rotating rod, and a soft pad head is fixedly arranged on the end of the push plate away from the third rotating rod.

[0007] Preferably, the bottom end of the base is fixedly provided with a shock pad, the top end of the base is detachably provided with a collecting box, a second motor is installed on the outer side of the transmission frame, the output end of the second motor is inserted through the transmission frame and is fixedly connected with the third rotating rod, a square groove is formed on the outer side of the transmission rod, and the transmission shaft is movably inserted in the square groove.

[0008] Preferably, the top end of the movable frame is fixedly provided with symmetrically distributed auxiliary rods, the auxiliary rods are movably inserted in the support frame, the top end of the threaded rod is fixedly provided with a rotating disc, a first motor is installed on the outer side of the fixed frame, and the output end of the first motor is inserted through the fixed frame and is fixedly connected with the transmission rod.

[0009] Compared with the prior art, the utility model has the beneficial effects that:

[0010] 1. The utility model discloses a movable frame, a first transmission roller, a second transmission roller and a threaded rod are matched with each other through the structure, can the fiber product after needling is stably transported, can also be adjusted according to the thickness specification of fiber material, avoid the size deviation of subsequent cutting problem, and then reach the purpose of convenient adjustment transmission,

[0011] 2. The utility model discloses a transmission frame, a third rotating rod, a push plate and a soft pad head are matched with each other through the structure, can automatically unload the cutting limiting product through the push plate and the soft pad head, avoid the problem of subsequent cutting. DRAWINGS

[0012] In order to more clearly illustrate the technical scheme in the embodiment of the utility model or prior art, the following will briefly introduce the drawing needed to be used in the embodiment or prior art description, obviously, the drawing in the following description is only some embodiments of the utility model, and for those skilled in the art, other drawings can also be obtained according to these drawings without creative labor.

[0013] Figure 1 It is the whole structure schematic diagram of the utility model;

[0014] Figure 2 It is the whole structure side schematic diagram of the utility model;

[0015] Figure 3 It is the support frame and the connecting structure section schematic diagram of the utility model;

[0016] Figure 4 It is the utility model Figure 3 A place enlarged structure schematic diagram in the utility model.

[0017] In the drawing: 1, base;11, needling assembly;12, transmission assembly;13, laser cutting assembly;14, blanking assembly;15, shock pad;2, support frame;21, first rotating rod;22, first transmission roller;23, sliding groove;24, movable frame;25, second rotating rod;26, second transmission roller;27, threaded rod;28, rotary table;29, auxiliary rod;3, fixed frame;31, transmission rod;32, fixed plate;33, transmission shaft;34, first bevel gear;35, second bevel gear;36, square groove;37, third bevel gear;38, fourth bevel gear;39, first motor;4, transmission frame;41, third rotating rod;42, push plate;43, soft pad head;44, second motor;45, collection box. DETAILED DESCRIPTION

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] Example: Figures 1-4 As shown, this utility model provides an integrated needle punching and cutting processing device, including a base 1, a needle punching assembly 11, and a laser cutting assembly 13. The needle punching assembly 11 and the laser cutting assembly 13 are mounted on the base 1. The needle punching assembly 11 includes a frame, a needle punching plate, needle punches, and a conveying mechanism (driving the needle punch head to perform high-frequency up-and-down or lateral movements). Needle punching plate: fixes the position of the needle punches. Needle: Different types (such as triangular needles, louvered needles, etc.) can be selected according to processing needs. The needle-punching assembly 11 uses a needle-punching head that moves up and down at high speed to penetrate the fiber material to be processed, causing the fibers to entangle with each other, enhancing their density and strength. The laser cutting assembly 13 includes a laser source and a cutting head. The laser source is responsible for generating a high-energy laser beam. The laser beam is focused and concentrated at a specific focal point, generating high temperature, causing the material to melt or vaporize rapidly, thereby achieving cutting. A transmission assembly 12 is installed at the top of the base 1. The transmission assembly 12 is used to transmit the needle-punched and limited material. The transmission assembly 12 includes a support frame 2, which is fixedly installed at the top of the base 1. A first rotating rod 21 is rotatably inserted inside the support frame 2. A first transmission roller 22 is fixedly installed on the outside of the first rotating rod 21. Sliding grooves 23 are opened on both sides of the support frame 2. Sliding grooves 23 are slidably inserted into the sliding grooves 23. A movable frame 24 has a second rotating rod 25 rotatably inserted inside it. A second transmission roller 26 is fixedly installed on the outside of the second rotating rod 25. A threaded rod 27 is threadedly inserted inside the support frame 2, and the bottom end of the threaded rod 27 is rotatably connected to the movable frame 24. A fixed frame 3 is fixedly installed on the outside of the support frame 2. A transmission rod 31 is rotatably installed inside the fixed frame 3. A fixed plate 32 is fixedly installed on the outside of the movable frame 24. A transmission shaft 33 is rotatably inserted inside the fixed plate 32. The transmission shaft 33 is movably inserted on the outside of the transmission rod 31. A first bevel gear 34 is fixedly installed on the outside of the transmission shaft 33. A second bevel gear 35 is fixedly installed on the outside of the second rotating rod 25. The first bevel gear 34 and the second bevel gear 35 mesh with each other. A third bevel gear 37 is fixedly installed on the outside of the transmission rod 31. A fourth bevel gear 38 is fixedly installed on the outside of the first rotating rod 21. The third bevel gear 37 and the fourth bevel gear 38 mesh with each other.

[0020] The base 1 top end is provided with a blanking assembly 14, the blanking assembly 14 includes a transmission frame 4, the transmission frame 4 is fixedly installed at the top end of the base 1, the transmission frame 4 is rotatably inserted with a third rotating rod 41, the outer side of the third rotating rod 41 is fixedly provided with a push plate 42, and the end of the push plate 42 away from the third rotating rod 41 is fixedly provided with a soft pad head 43.

[0021] By adopting the above technical scheme, the third rotating rod 41 is rotated to drive the push plate 42 and the soft pad head 43 to rotate, and the soft pad head 43 and the push plate 42 can push the cut fiber material into the collection box 45, so that the cut material can be blanked and transmitted.

[0022] The bottom end of the base 1 is fixedly provided with a shock pad 15, and the top end of the base 1 is detachably provided with a collection box 45.

[0023] By adopting the above technical scheme, the shock pad 15 can support and dampen the whole device, and the collection box 45 can collect the cut fiber material.

[0024] The transmission frame 4 is provided with a second motor 44 on the outer side, and the output end of the second motor 44 is inserted into the transmission frame 4 and fixedly connected with the third rotating rod 41.

[0025] By adopting the above technical scheme, the output end of the second motor 44 is rotated to drive the third rotating rod 41 to rotate, so as to provide power output.

[0026] The transmission rod 31 is provided with a square groove 36 symmetrically distributed on the outer side, and the transmission shaft 33 is movably inserted into the square groove 36.

[0027] By adopting the above technical scheme, the transmission shaft 33 can slide in the square groove 36, and the transmission rod 31 can drive the transmission shaft 33 to rotate through the square groove 36.

[0028] The top end of the moving frame 24 is fixedly provided with auxiliary rods 29 symmetrically distributed, and the auxiliary rods 29 are movably inserted into the support frame 2.

[0029] By adopting the above technical scheme, the auxiliary rods 29 assist the moving frame 24 to move.

[0030] The top end of the threaded rod 27 is fixedly provided with a turntable 28.

[0031] By adopting the above technical scheme, the turntable 28 is rotated to drive the threaded rod 27 to rotate.

[0032] The fixed frame 3 is provided with a first motor 39 on the outer side, and the output end of the first motor 39 is inserted into the fixed frame 3 and fixedly connected with the transmission rod 31.

[0033] By adopting the above technical scheme, the output end of the first motor 39 is rotated to drive the transmission rod 31 to rotate.

[0034] Working principle: first need to needle cutting fiber products transmission to needle assembly 11, and intercalate between the first transmission roller 22 and the second transmission roller 26, at this time can be through the needle assembly 11 by high speed up and down movement of needle head needle through the fiber material to be processed, make the fiber mutual entanglement, enhance its density and strength, so that the fiber product can be needle processing, at the same time, start the first motor 39, so that the first motor 39 starts to work, the first motor 39 output end rotation drive transmission rod 31 rotation, transmission rod 31 rotation drive transmission shaft 33 rotation, transmission shaft 33 rotation drive the first bevel gear 34 rotation, the first bevel gear 34 rotation drive the second bevel gear 35 rotation, the second bevel gear 35 rotation drive the second rotation rod 25 and the second transmission roller 26 rotation, at the same time, transmission rod 31 rotation drive the third bevel gear 37 rotation, the third bevel gear 37 rotation drive the fourth bevel gear 38 rotation, the fourth bevel gear 38 rotation drive the first rotation rod 21 and the first transmission roller 22 rotation, so that the fiber material after needle can be transmission, can be according to the thickness of the fiber material stable transmission, when need to adjust, rotation disc 28, rotation disc 28 rotation drive screw rod 27 rotation, screw rod 27 rotation drive the moving frame 24 under the auxiliary rod 29 auxiliary down, so that the position of the second transmission roller 26 can be adjusted, in turn, the distance between the first transmission roller 22 and the second transmission roller 26 can be adjusted, then can be through the laser cutting assembly 13 by laser transmission of fiber material, fiber material cutting equidistant specification.

[0035] The cutting limit material will be placed in the base 1, then start the second motor 44, so that the second motor 44 starts to work, the second motor 44 output end rotation drive the third rotation rod 41 rotation, the third rotation rod 41 rotation drive the toggle plate 42 and the soft pad head 43 rotation, through the soft pad head 43 and the toggle plate 42 can be cutting fiber material to the collection box 45, so that the cutting material can be discharged transmission.

[0036] Obviously, those skilled in the art can make various modifications and variations to the present application without departing from the spirit and scope of the present application. Thus, if the modifications and variations of the present application fall within the scope of the claims of the present application and their equivalent technologies, the present application also intends to include these modifications and variations.

Claims

1. A needle-punching and cutting integrated processing device, comprising a base (1), a needle-punching assembly (11), and a laser cutting assembly (13), characterized in that: The needle punching assembly (11) and the laser cutting assembly (13) are mounted on the base (1). A transmission assembly (12) is mounted on the top of the base (1). The transmission assembly (12) includes a support frame (2). The support frame (2) is fixedly mounted on the top of the base (1). A first rotating rod (21) is rotatably inserted inside the support frame (2). A first transmission roller (22) is fixedly installed on the outside of the first rotating rod (21). Sliding grooves (23) are opened on both sides of the support frame (2). A movable frame (24) is slidably inserted inside the sliding grooves (23). A second rotating rod (25) is rotatably inserted inside the movable frame (24). A second transmission roller (26) is fixedly installed on the outside of the second rotating rod (25). A threaded rod (27) is threadedly inserted inside the support frame (2). The bottom end of the threaded rod (27) is connected to the movable frame (24). The support frame (2) is rotatably connected, and a fixed frame (3) is fixedly provided on the outside of the support frame (2). A transmission rod (31) is rotatably provided inside the fixed frame (3). A fixed plate (32) is fixedly provided on the outside of the movable frame (24). A transmission shaft (33) is rotatably inserted inside the fixed plate (32). The transmission shaft (33) is movably inserted on the outside of the transmission rod (31). A first bevel gear (34) is fixedly provided on the outside of the transmission shaft (33). A second bevel gear (35) is fixedly provided on the outside of the second rotating rod (25). The first bevel gear (34) and the second bevel gear (35) mesh with each other. A third bevel gear (37) is fixedly provided on the outside of the transmission rod (31). A fourth bevel gear (38) is fixedly provided on the outside of the first rotating rod (21). The third bevel gear (37) and the fourth bevel gear (38) mesh with each other.

2. The needle punching and cutting integrated processing device as described in claim 1, characterized in that: The base (1) is provided with a feeding assembly (14) at the top. The feeding assembly (14) includes a transmission frame (4). The transmission frame (4) is fixedly installed at the top of the base (1). A third rotating rod (41) is rotatably inserted inside the transmission frame (4). A toggle plate (42) is fixedly provided on the outside of the third rotating rod (41). A soft pad head (43) is fixedly provided at the end of the toggle plate (42) away from the third rotating rod (41).

3. The needle punching and cutting integrated processing device as described in claim 1, characterized in that: The base (1) is fixedly provided with a shock-absorbing pad (15) at the bottom end, and a collection box (45) is detachably installed at the top end of the base (1).

4. The needle punching and cutting integrated processing device as described in claim 2, characterized in that: A second motor (44) is installed on the outside of the transmission frame (4). The output end of the second motor (44) is inserted through the transmission frame (4) and fixedly connected to the third rotating rod (41).

5. The needle punching and cutting integrated processing device as described in claim 1, characterized in that: The transmission rod (31) has symmetrically distributed square slots (36) on its outer side, and the transmission shaft (33) is movably inserted into the square slots (36).

6. The needle punching and cutting integrated processing device as described in claim 1, characterized in that: The top of the movable frame (24) is fixed with symmetrically distributed auxiliary rods (29), which are movably inserted into the support frame (2).

7. The needle punching and cutting integrated processing device as described in claim 1, characterized in that: A turntable (28) is fixedly provided at the top of the threaded rod (27).

8. The needle punching and cutting integrated processing device as described in claim 1, characterized in that: A No. 1 motor (39) is installed on the outside of the fixed frame (3). The output end of the No. 1 motor (39) is inserted through the fixed frame (3) and fixedly connected to the transmission rod (31).