Coal mining machine early warning protection device with cable protection

By installing a combination of magnetic proximity switches and moving magnets on the coal mining machine, accurate detection and early warning of the machine's position can be achieved. This solves the problem of cables and hydraulic lines being easily cut near the upper end of the coal mining machine drum, improving production safety and reducing economic losses.

CN223824983UActive Publication Date: 2026-01-23SHAANXI COAL IND GRP SHENMU NINGTIAOTA MINING CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202520540780.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-26
Publication Date
2026-01-23
Estimated Expiration
2035-03-26

AI Technical Summary

Technical Problem

In the production operations of fully mechanized mining faces, the existing early warning and protection devices for coal mining machines are prone to cutting the cables and hydraulic pipelines near the upper end of the coal mining machine drum, leading to electromechanical accidents and economic losses.

Method used

The device employs a combination of magnetic proximity switches and moving magnets to detect the position of the coal mining machine and issue an alarm, preventing the machine from continuing to move forward and cutting cables and hydraulic lines. The device includes components such as a coal mining conveyor belt, moving magnets, protective covers, magnetic proximity switches, mounting slots, lead screws, connecting brackets, and motors, enabling accurate detection and early warning of the coal mining machine's position.

Benefits of technology

It effectively prevents coal mining machines from accidentally cutting cables and hydraulic pipelines, reduces electromechanical accidents and economic losses, and improves production safety.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223824983U_ABST
    Figure CN223824983U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of coal mining machine early warning protection equipment, in particular to a coal mining machine early warning protection device with a cable protection function. According to the technical scheme, the coal mining machine early warning protection device with the cable protection function comprises a coal mining conveying belt body, a protective cover, a magnetic proximity switch, a mounting groove, a lead screw, a connecting support, a buffering support and a first motor, a coal mining machine is arranged on the surface of the coal mining conveying belt body, and a mounting base is arranged on one face of the coal mining machine; compared with a traditional early warning protection device of the coal mining machine, the coal mining machine can continue to move forwards for a certain distance to carry out coal charging operation after cutting through the coal wall of the upper end head, a coal mining machine roller is close to a cable and a hydraulic pipeline at an outlet of the upper end head, and accidents of cutting the cable and the hydraulic pipeline are prone to happening. The early warning protection device for the coal mining machine can be used for detecting and early warning the position of the coal mining machine, an alarm is given out when the moving magnet is close to the magnetic proximity switch, and a cable is cut if the coal mining machine is continuously operated to move forwards.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the technical field of early warning and protection equipment for coal mining machines, and in particular to an early warning and protection device for coal mining machines with cable protection. Background Technology

[0002] In the production of fully mechanized mining (loosening) faces, mobile substations and pump stations provide power and hydraulic power to the face equipment. Numerous cables and hydraulic pipelines enter the face through mobile substations, pump stations, monorail cranes, the exit on the face, and the tail of the front conveyor.

[0003] In the production operation of fully mechanized mining faces, after the coal mining machine has cut through the coal wall at the upper end, it can continue to move forward for a certain distance to carry out coal loading operations. At this time, the cables and hydraulic pipelines of the coal mining machine drum are close to the upper end outlet, which can easily cause accidents that cut the cables and hydraulic pipelines, resulting in major electromechanical accidents and economic losses.

[0004] To address the problem that existing early warning and protection devices for coal mining machines are prone to cutting cables and hydraulic lines near the upper end of the mining machine drum, potentially causing major electromechanical accidents and economic losses, this new early warning and protection device for coal mining machines uses magnetic proximity switches and moving magnets installed on the mining machine and track. This allows for the detection and early warning of the mining machine's position. When the moving magnet approaches the magnetic proximity switch, an alarm is triggered, alerting the mining machine operator that the machine has reached its limit position, preventing further operation that could damage the cables. Utility Model Content

[0005] In order to overcome the problem that existing early warning and protection devices for coal mining machines can easily damage cables and hydraulic pipelines near the upper end of the coal face during coal mining operations, causing major electromechanical accidents and economic losses, the coal mining machine can continue to move forward a certain distance for coal loading operations after cutting through the coal wall at the upper end.

[0006] The technical solution of this utility model is as follows: a coal mining machine early warning protection device with cable protection, comprising a coal mining conveyor belt body, a coal mining machine, a mounting base, a movable magnet, a protective cover, a magnetic proximity switch, a mounting groove, a lead screw, a connecting bracket, a buffer bracket, and a first motor. The coal mining machine is mounted on the surface of the coal mining conveyor belt body, the mounting base is mounted on one side of the coal mining machine, and a movable magnet is mounted on one side of the mounting base. Multiple sets of movable magnets are provided. A protective cover is mounted on one side of the coal mining conveyor belt body, and a magnetic proximity switch is mounted inside the protective cover. A mounting groove is opened on the inner side of the coal mining conveyor belt body, a lead screw is mounted inside the mounting groove, and a connecting bracket is mounted on the outer side of the lead screw. The first motor is mounted on the top surface of the coal mining conveyor belt body, and a buffer bracket is mounted on the surface of the connecting bracket.

[0007] Preferably, a coal mining machine is used to mine coal. A movable magnet is installed on a mounting base. The movable magnet is used to detect the position of the coal mining machine. A protective cover protects the magnetic proximity switch. The magnetic proximity switch detects the position of the movable magnet. A lead screw is installed through a mounting slot. A first motor drives the lead screw to rotate. The lead screw drives the connecting bracket to rise and fall. A buffer bracket is installed through the connecting bracket. The buffer bracket blocks the coal mining machine to prevent the coal mining machine from accidentally cutting the cable due to improper detection by the magnetic proximity switch.

[0008] As a preferred option, the main body of the coal conveyor belt is equipped with internal support brackets, and multiple sets of support brackets are provided. Limiting ropes are installed inside the support brackets.

[0009] As a preferred option, an installation platform is provided on one side of the coal mining machine, and a central control console is provided on one side of the installation platform.

[0010] As a preferred embodiment, the top surface of the coal mining machine is provided with a first limiting groove, and a power supply is installed inside the first limiting groove.

[0011] Preferably, a support base is provided on one side of the power supply, and a buzzer is provided on the top surface of the support base.

[0012] As a preferred option, a second limiting groove is provided on one side of the coal mining machine, and a distance measuring probe is installed inside the second limiting groove.

[0013] As a preferred option, an auxiliary conveyor belt is installed on one side of the main coal mining conveyor belt, and a protective guardrail is installed on the top surface of the auxiliary conveyor belt.

[0014] The beneficial effects of this utility model are:

[0015] The coal mining machine extracts coal. A mobile magnet is installed on the mounting base. The mobile magnet detects the position of the coal mining machine. A protective cover protects the magnetic proximity switch. The magnetic proximity switch detects the position of the mobile magnet. A lead screw is installed through the mounting slot. The lead screw is driven to rotate by the first motor. The lead screw drives the connecting bracket to rise and fall. A buffer bracket is installed through the connecting bracket. The buffer bracket blocks the coal mining machine to prevent the coal mining machine from accidentally cutting the cable due to improper detection by the magnetic proximity switch. Attached Figure Description

[0016] Figure 1 The diagram shown is a first three-dimensional structural schematic of a coal mining machine early warning and protection device with cable protection according to this utility model.

[0017] Figure 2 The diagram shown is a second three-dimensional structural schematic of a coal mining machine early warning protection device with cable protection according to this utility model.

[0018] Figure 3 The diagram shown is a three-dimensional view of the bottom surface of a coal mining machine early warning and protection device with cable protection according to this utility model.

[0019] Figure 4 The diagram shown is a partial three-dimensional structural schematic of a coal mining machine early warning and protection device with cable protection according to this utility model.

[0020] Explanation of reference numerals in the attached drawings: 1. Main body of coal mining conveyor belt; 201. Support bracket; 202. Limiting rope; 301. Coal mining machine; 302. Mounting base; 303. Moving magnet; 304. Protective cover; 305. Magnetic proximity switch; 306. Mounting slot; 307. Lead screw; 308. Connecting bracket; 309. Buffer bracket; 310. First motor; 401. Mounting platform; 402. Central control console; 501. First limiting slot; 502. Power supply; 601. Supporting base; 602. Buzzer; 701. Second limiting slot; 702. Distance measuring probe; 801. Auxiliary conveyor belt; 802. Protective railing. Detailed Implementation

[0021] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0022] Please see Figure 2 and Figure 4 This utility model provides an embodiment: a coal mining machine early warning protection device with cable protection, including a coal mining conveyor belt body 1, a coal mining machine 301, a mounting base 302, a movable magnet 303, a protective cover 304, a magnetic proximity switch 305, a mounting groove 306, a lead screw 307, a connecting bracket 308, a buffer bracket 309, and a first motor 310. The coal mining machine 301 is arranged on the surface of the coal mining conveyor belt body 1, and the mounting base 302 is arranged on one side of the coal mining machine 301. One side of the conveyor belt body 1 is provided with a movable magnet 303, and multiple sets of movable magnets 303 are provided. A protective cover 304 is provided on one side of the conveyor belt body 1. A magnetic proximity switch 305 is provided inside the protective cover 304. An installation groove 306 is opened on the inner side of the conveyor belt body 1. A lead screw 307 is provided inside the installation groove 306. A connecting bracket 308 is provided on the outer side of the lead screw 307. A first motor 310 is provided on the top surface of the conveyor belt body 1. A buffer bracket 309 is provided on the surface of the connecting bracket 308.

[0023] Please see Figure 1 and Figure 3In this embodiment, the main body 1 of the coal mining conveyor belt is provided with a support bracket 201. Multiple sets of support brackets 201 are provided. The support bracket 201 is provided with a limit rope 202. In use, the support bracket 201 supports the main body 1 of the coal mining conveyor belt, and the limit rope 202 assists in conveying the coal mining machine 301. A mounting platform 401 is provided on one side of the coal mining machine 301, and a central control console 402 is provided on one side of the mounting platform 401. In use, the central control console 402 is installed on the mounting platform 401, and the coal mining machine 301 is controlled by the central control console 402. A first limit groove 501 is opened on the top surface of the coal mining machine 301. A power supply 502 is provided inside the first limit groove 501. In use, the power supply 502 is limited by the first limit groove 501, and the power supply 502 supplies power to the other components.

[0024] A support base 601 is provided on one side of the power supply 502. A buzzer 602 is installed on the top surface of the support base 601. In use, the buzzer 602 is installed through the support base 601. The buzzer 602 warns the workers when the coal mining machine 301 is about to reach the predetermined position. A second limiting groove 701 is opened on one side of the coal mining machine 301. A distance measuring probe 702 is installed inside the second limiting groove 701. In use, the distance measuring probe 702 is limited by the second limiting groove 701. The distance measuring probe 702 detects the moving distance of the coal mining machine 301. An auxiliary conveyor belt 801 is provided on one side of the main body of the coal mining conveyor belt 1. A protective guardrail 802 is installed on the top surface of the auxiliary conveyor belt 801. In use, the auxiliary conveyor belt 801 assists in the conveying of the coal mining machine 301, and the protective guardrail 802 protects the workers.

[0025] During operation, the main body 1 of the coal mining conveyor belt is supported by the support bracket 201, the coal mining machine 301 is assisted in conveying by the limiting rope 202, the central control console 402 is installed by the mounting platform 401, the coal mining machine 301 is controlled by the central control console 402, the distance measuring probe 702 is limited by the second limiting groove 701, and the distance measuring probe 702 is used to detect the moving distance of the coal mining machine 301.

[0026] Simultaneously, the coal mining machine 301 mines the coal, the mounting base 302 installs the movable magnet 303, the movable magnet 303 detects the position of the coal mining machine 301, the protective cover 304 protects the magnetic proximity switch 305, the magnetic proximity switch 305 detects the position of the movable magnet 303, the mounting slot 306 installs the lead screw 307, the first motor 310 drives the lead screw 307 to rotate, the lead screw 307 drives the connecting bracket 308 to rise and fall, the connecting bracket 308 installs the buffer bracket 309, the buffer bracket 309 blocks the coal mining machine 301 to prevent the coal mining machine 301 from accidentally cutting the cable due to improper detection by the magnetic proximity switch 305.

[0027] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present invention.

Claims

1. A coal mining machine early warning protection device with cable protection, comprising a coal mining conveyor belt body (1), characterized in that: It also includes a coal mining machine (301), a mounting base (302), a movable magnet (303), a protective cover (304), a magnetic proximity switch (305), a mounting slot (306), a lead screw (307), a connecting bracket (308), a buffer bracket (309), and a first motor (310). The coal mining conveyor belt body (1) is equipped with a coal mining machine (301). One side of the coal mining machine (301) is equipped with a mounting base (302). One side of the mounting base (302) is equipped with a movable magnet (303). 03) Multiple sets are provided. A protective cover (304) is provided on one side of the main body (1) of the coal mining conveyor belt. A magnetic proximity switch (305) is provided inside the protective cover (304). An installation groove (306) is opened on the inner side of the main body (1) of the coal mining conveyor belt. A lead screw (307) is provided inside the installation groove (306). A connecting bracket (308) is provided on the outer side of the lead screw (307). A first motor (310) is provided on the top surface of the main body (1) of the coal mining conveyor belt. A buffer bracket (309) is provided on the surface of the connecting bracket (308).

2. The early warning and protection device for a coal mining machine with cable protection according to claim 1, characterized in that: The main body (1) of the coal mining conveyor belt is equipped with a support bracket (201), and multiple sets of support brackets (201) are provided. The support bracket (201) is equipped with a limit rope (202).

3. The early warning and protection device for a coal mining machine with cable protection according to claim 1, characterized in that: A mounting platform (401) is provided on one side of the coal mining machine (301), and a central control console (402) is provided on one side of the mounting platform (401).

4. A coal mining machine early warning protection device with cable protection according to claim 1, characterized in that: The top surface of the coal mining machine (301) is provided with a first limiting groove (501), and a power supply (502) is provided inside the first limiting groove (501).

5. A coal mining machine early warning protection device with cable protection according to claim 4, characterized in that: A support base (601) is provided on one side of the power supply (502), and a buzzer (602) is provided on the top surface of the support base (601).

6. A coal mining machine early warning protection device with cable protection according to claim 1, characterized in that: A second limiting groove (701) is provided on one side of the coal mining machine (301), and a ranging probe (702) is installed inside the second limiting groove (701).

7. A coal mining machine early warning protection device with cable protection according to claim 1, characterized in that: An auxiliary conveyor belt (801) is provided on one side of the main body of the coal mining conveyor belt (1), and a protective guardrail (802) is provided on the top surface of the auxiliary conveyor belt (801).