Grounding carbon brush elasticity test equipment
By designing a grounding carbon brush elasticity testing device, and utilizing components such as a lifting drive mechanism and a pressure sensor, the problem of existing equipment being unable to accurately test carbon brush elasticity was solved, achieving high-precision elasticity testing.
Patent Information
- Application Number
- CN202423277943.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2034-12-30
AI Technical Summary
Existing technologies cannot meet the requirements for testing the elasticity of grounding carbon brushes at a distance of 3mm, and the accuracy of testing equipment is insufficient.
A grounding carbon brush elasticity testing device was designed, comprising a worktable, a carrier platform, a testing mechanism, first and second lifting drive mechanisms, a pressure plate, a top rod, and a pressure sensor. Through the synergistic effect of these components, accurate elasticity testing of the carbon brush is achieved.
It improves the accuracy of carbon brush elasticity testing and has a simple structure and is easy to operate.
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Figure CN223827414U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to test equipment technical field especially relates to a grounding carbon brush elasticity test equipment. BACKGROUND
[0002] The product includes a body, a base, a carbon brush and a spring, the base is fixedly installed in the body, a through hole for the carbon brush to slide up and down is arranged in the base, the spring is located in the through hole, one end of the spring abuts against the carbon brush, the other end of the spring abuts against the bottom of the through hole, the head of the carbon brush is located outside the through hole of the base, and the tail of the carbon brush is located in the through hole of the base. In actual application, the head of the carbon brush and the end of the base are at a distance of 3mm, and the elastic force value of the carbon brush under the 3mm distance needs to be tested. The test equipment in the prior art cannot meet the requirement of the carbon brush elasticity test, and therefore a grounding carbon brush elasticity test equipment needs to be provided. SUMMARY
[0003] The utility model solves the technical problem to provide a grounding carbon brush elasticity test equipment, the equipment not only simple structure, convenient operation, still greatly improved the accuracy of elasticity test.
[0004] The utility model solves the technical problem adopting the technical scheme: a grounding carbon brush elasticity test equipment, including the workbench, the workbench is provided with the carrier table for placing the product and the test mechanism for carrying out the elasticity test to the grounding carbon brush in the product.
[0005] The test mechanism includes a first lifting drive mechanism, a connecting plate, a second lifting drive mechanism, a pressing plate, a jacking rod and a pressure sensor, the drive end of the first lifting drive mechanism is connected with the connecting plate, the bottom end of the connecting plate is connected with the pressing plate, the second lifting drive mechanism is installed on the connecting plate, the drive end of the second lifting drive mechanism is connected with the pressure sensor, the pressure sensor is connected with the jacking rod, and the pressing plate is provided with a through hole for the jacking rod and the grounding carbon brush to pass through.
[0006] In one embodiment, the bottom of the pressing plate of the grounding carbon brush elasticity test equipment is detachably provided with a calibration plate, and the side of the calibration plate in contact with the pressing plate and the through hole is a reference surface.
[0007] In one embodiment, the carrier table of the grounding carbon brush elasticity test equipment is circumferentially provided with a plurality of positioning pins for positioning the product.
[0008] In one embodiment, the workbench of the grounding carbon brush elasticity test equipment is further provided with a detection assembly for detecting whether a product is placed on the carrier table, the detection assembly includes a fixed block and a photoelectric sensor, the fixed block is installed on the workbench, the photoelectric sensor is installed on the fixed block, and the photoelectric sensor is located on one side of the carrier table.
[0009] In one of the embodiments, the first lifting driving mechanism of the grounding carbon brush elasticity testing device comprises a support frame body and a sliding table cylinder, the sliding table cylinder is vertically installed on the support frame body, the driving end of the sliding table cylinder is connected with a connecting plate, and the sliding table cylinder is used to drive the connecting plate to drive the pressing plate and the top rod to move up and down.
[0010] In one of the embodiments, the bottom of the sliding table cylinder of the grounding carbon brush elasticity testing device is provided with a limiting part for limiting the moving distance of the sliding table cylinder.
[0011] In one of the embodiments, the second lifting driving mechanism of the grounding carbon brush elasticity testing device is a linear motor, and the driving end of the linear motor is connected with the pressure sensor through a connecting seat.
[0012] In one of the embodiments, the workbench of the grounding carbon brush elasticity testing device is provided with handles at both ends for moving the workbench.
[0013] The beneficial effects of the present application are as follows:
[0014] The present application provides a grounding carbon brush elasticity testing device, which realizes the elasticity testing of the carbon brush under specific requirements by setting the first lifting driving mechanism, the connecting plate, the second lifting driving mechanism, the pressing plate, the top rod and the pressure sensor in cooperation. The device not only has simple structure and convenient operation, but also greatly improves the accuracy of the elasticity testing. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 FIG. 1 is a schematic view of the grounding carbon brush elasticity testing device of the embodiment of the present application;
[0016] Figure 2 FIG. 2 is a schematic view of the testing mechanism of the grounding carbon brush elasticity testing device of the embodiment of the present application;
[0017] Figure 3 FIG. 3 is a schematic view of the product of the grounding carbon brush elasticity testing device of the embodiment of the present application;
[0018] Figure 4 FIG. 4 is a sectional view of the product of the grounding carbon brush elasticity testing device of the embodiment of the present application;
[0019] Wherein:
[0020] 1. Workbench; 2. Carrier platform; 3. Testing mechanism; 4. Detection component; 11. Handle; 21. Positioning pin; 31. First lifting drive mechanism; 32. Connecting plate; 33. Second lifting drive mechanism; 34. Pressure plate; 35. Top rod; 36. Pressure sensor; 37. Calibration plate; 311. Support frame; 312. Slide cylinder; 313. Limiting component; 331. Linear motor; 332. Connecting seat; 341. Through hole; 371. Reference surface; 41. Fixing block; 42. Photoelectric sensor; 100. Carbon brush; 101. Base; 102. Spring. Detailed Implementation
[0021] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0022] like Figure 1 As shown, an embodiment of this application provides a grounding carbon brush elasticity testing device, including a workbench 1, a carrier platform 2 for placing products and a testing mechanism 3 for performing elasticity testing on the grounding carbon brush 100 inside the product.
[0023] like Figure 1 As shown, the testing mechanism 3 includes a first lifting drive mechanism 31, a connecting plate 32, a second lifting drive mechanism 33, a pressure plate 34, a top rod 35, and a pressure sensor 36. The driving end of the first lifting drive mechanism 31 is connected to the connecting plate 32, and the bottom end of the connecting plate 32 is connected to the pressure plate 34. The second lifting drive mechanism 33 is mounted on the connecting plate 32, and the driving end of the second lifting drive mechanism 33 is connected to the pressure sensor 36. The pressure sensor 36 is connected to the top rod 35. The pressure plate 34 is provided with a through hole 341 for the top rod 35 and the grounding carbon brush 100 to pass through.
[0024] Specifically, the calibration plate 37 is first installed on the bottom of the pressing plate 34, the second lifting driving mechanism 33 drives the pressure sensor 36 and the top rod 35 to move downwards, so that the top rod 35 penetrates through the through hole 341 of the pressing plate 34 and contacts the reference surface 371 of the calibration plate 37, the second lifting driving mechanism 33 records the moving distance of the top rod 35 as the zero reference distance, then the second lifting driving mechanism 33 drives the top rod 35 to return to the initial position, and the calibration plate 37 is detached from the pressing plate 34. The product is placed on the carrier table 2, the first lifting driving mechanism 31 drives the connecting plate 32 to move downwards with the pressing plate 34 and the second lifting driving mechanism 33, so that the carbon brush 100 of the product penetrates into the through hole 341 of the pressing plate 34, and the pressing plate 34 abuts against the base 101 of the product, then the second lifting driving mechanism 33 drives the top rod 35 to move downwards and penetrate into the through hole 341 of the pressing plate 34, the top rod 35 pushes the carbon brush 100 to move downwards, and stops when the second lifting driving mechanism 33 drives the top rod 35 to push the carbon brush 100 to move to the zero reference distance, then the second lifting driving mechanism 33 drives the top rod 35 to move upwards along the through hole 341 of the pressing plate 34 by 3mm, while the head of the carbon brush 100 rebounds to a position 3mm away from the base 101 under the force of the spring 102, then the spring force value of the carbon brush 100 at the distance of 3mm is detected by the pressure sensor 36, and whether the spring force value of the carbon brush 100 at the distance meets the requirements is detected.
[0025] In the above structure, the first lifting driving mechanism 31, the connecting plate 32, the second lifting driving mechanism 33, the pressing plate 34, the top rod 35 and the pressure sensor 36 are cooperated with each other to realize the spring force test of the carbon brush 100 under specific requirements. The pressing plate 34 is provided to not only pre-press and position the base 101 of the product, but also improve the stability of the top rod 35 when moving along the through hole 341, so that the phenomenon of product shaking during the test can be avoided. The device not only has a simple structure and is easy to operate, but also greatly improves the accuracy of the spring force test.
[0026] As shown in Figure 2 In one embodiment, the bottom of the pressing plate 34 of the grounding carbon brush spring force test device is detachably provided with a calibration plate 37, and the side of the calibration plate 37 in contact with the pressing plate 34 and the through hole 341 is the reference surface 371. Before the test of the device, the calibration plate 37 is first installed on the pressing plate 34, then the second lifting driving mechanism 33 drives the top rod 35 to move downwards and penetrate into the through hole 341 of the pressing plate 34 to contact the reference surface 371 of the calibration plate 37, the second lifting driving mechanism 33 records the moving distance as the zero reference distance, after the zero reference distance is determined, the calibration plate 37 is detached, and the test device is operated to test the product. The detachable calibration plate 37 is provided to facilitate the measurement of the zero reference distance of the top rod 35.
[0027] As shown in Figure 1As shown in the drawings, in one of the embodiments, the carrier table 2 of the grounding carbon brush elasticity test equipment is provided with a plurality of positioning pins 21 for positioning the product in the circumferential direction. When the product is placed on the carrier table 2, the four positioning pins 21 are respectively inserted into the four positioning holes of the product to position the product. The positioning pins 21 play a fixing role for the product, which can prevent the product from moving during the test.
[0028] As shown in the drawings, Figure 1 As shown in the drawings, in one of the embodiments, the workbench 1 of the grounding carbon brush elasticity test equipment is also provided with a detection assembly 4 for detecting whether the product is placed on the carrier table 2, the detection assembly 4 includes a fixed block 41 and a photoelectric sensor 42, the fixed block 41 is installed on the workbench 1, and the photoelectric sensor 42 is installed on the fixed block 41. The photoelectric sensor 42 detects whether the product is placed on the carrier table 2. If the photoelectric sensor 42 does not detect the product on the carrier table 2 during the test, an alarm signal is sent in time to remind the staff to handle it in time. This setting facilitates real-time detection of the placement of the product on the carrier table 2.
[0029] As shown in the drawings, Figure 2 As shown in the drawings, in one of the embodiments, the first lifting driving mechanism 31 of the grounding carbon brush elasticity test equipment includes a support frame body 311 and a sliding table cylinder 312, the sliding table cylinder 312 is installed vertically on the support frame body 311, the driving end of the sliding table cylinder 312 is connected with the connecting plate 32, and the sliding table cylinder 312 is used to drive the connecting plate 32 to drive the pressing plate 34 and the top rod 35 to move up and down. The driving end of the sliding table cylinder 312 is located above the sliding table cylinder 312, the connecting plate 32 is an L-shaped connecting plate 32, the driving end of the sliding table cylinder 312 is connected with one end of the connecting plate 32, and the sliding table cylinder 312 drives the connecting plate 32 to drive the second lifting driving mechanism 33 and the pressing plate 34 to move up and down. This setting improves the lifting movement efficiency of the pressing plate 34 and the second lifting driving mechanism 33.
[0030] As shown in the drawings, Figure 2 As shown in the drawings, in one of the embodiments, the bottom of the sliding table cylinder 312 of the grounding carbon brush elasticity test equipment is provided with a limiting part 313 for limiting the movement distance of the sliding table cylinder 312. When the connecting plate 32 moves downward under the driving of the sliding table cylinder 312, the limiting part 313 limits the connecting plate 32 when the connecting plate 32 contacts with the limiting part 313, which avoids the phenomenon of excessive movement of the connecting plate 32. This setting facilitates the limiting of the connecting plate 32 to prevent the connecting plate 32 from excessive movement.
[0031] As shown in the drawings, Figure 2As shown in the drawings, in one of the embodiments, the second lifting driving mechanism 33 of the ground carbon brush elasticity testing equipment is a linear motor 331, and the driving end of the linear motor 331 is connected with the pressure sensor 36 through a connecting seat 332. The arrangement of the linear motor 331 improves the moving efficiency of the pressure sensor 36 and the top rod 35.
[0032] As shown in the drawings, Figure 1 As shown in the drawings, in one of the embodiments, the workbench 1 of the ground carbon brush elasticity testing equipment is provided with a handle 11 at both ends for moving the workbench 1. The arrangement facilitates the movement of the workbench 1.
[0033] The above-mentioned embodiments only express several implementation manners of the utility model, the description is more specific and detailed, but it cannot be understood as the limitation of the utility model patent scope. It should be pointed out that for ordinary skilled persons in the art, under the premise of not departing from the utility model concept, a number of modifications and improvements can be made, which all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent should be subject to the appended claims.
Claims
1. A grounding carbon brush elasticity testing device, characterized in that, Includes a workbench (1), on which a carrier platform (2) for placing products and a testing mechanism (3) for performing elasticity tests on the grounding carbon brush (100) inside the product are provided; The testing mechanism (3) includes a first lifting drive mechanism (31), a connecting plate (32), a second lifting drive mechanism (33), a pressure plate (34), a top rod (35), and a pressure sensor (36). The driving end of the first lifting drive mechanism (31) is connected to the connecting plate (32), and the bottom end of the connecting plate (32) is connected to the pressure plate (34). The second lifting drive mechanism (33) is mounted on the connecting plate (32), and the driving end of the second lifting drive mechanism (33) is connected to the pressure sensor (36). The pressure sensor (36) is connected to the top rod (35). The pressure plate (34) is provided with a through hole (341) through which the top rod (35) and the grounding carbon brush (100) pass.
2. The grounding carbon brush elasticity testing device according to claim 1, characterized in that, A calibration plate (37) is detachably provided at the bottom of the pressure plate (34), and the side of the calibration plate (37) that contacts the pressure plate (34) and the through hole (341) is the reference surface (371).
3. The grounding carbon brush elasticity testing device according to claim 1, characterized in that, The carrier platform (2) is provided with a number of positioning pins (21) along the circumferential direction for positioning the product.
4. The grounding carbon brush elasticity testing device according to claim 1, characterized in that, The workbench (1) is also provided with a detection component (4) for detecting whether a product is placed on the carrier platform (2). The detection component (4) includes a fixing block (41) and a photoelectric sensor (42). The fixing block (41) is installed on the workbench (1), and the photoelectric sensor (42) is installed on the fixing block (41). The photoelectric sensor (42) is located on one side of the carrier platform (2).
5. The grounding carbon brush elasticity testing device according to claim 1, characterized in that, The first lifting drive mechanism (31) includes a support frame (311) and a slide cylinder (312). The slide cylinder (312) is vertically mounted on the support frame (311). The drive end of the slide cylinder (312) is connected to the connecting plate (32). The slide cylinder (312) is used to drive the connecting plate (32) to drive the pressure plate (34) and the top rod (35) to perform lifting and lowering movements.
6. The grounding carbon brush elasticity testing device according to claim 5, characterized in that, The bottom of the slide cylinder (312) is provided with a limiting component (313) for limiting the moving distance of the slide cylinder (312).
7. The grounding carbon brush elasticity testing device according to claim 1, characterized in that, The second lifting drive mechanism (33) is a linear motor (331), and the drive end of the linear motor (331) is connected to the pressure sensor (36) through a connecting seat (332).
8. The grounding carbon brush elasticity testing device according to claim 1, characterized in that, The workbench (1) is provided with handles (11) at both ends for moving the workbench (1).