Device and equipment for inserting magnetic steel into motor rotor assembly

Abstract

The utility model relates to a motor rotor assembly magnetic steel insertion device and equipment, which comprises a support assembly and at least one group of press insertion assemblies, the support assembly comprises a support frame and a guide plate, the guide plate is arranged at the top of the support frame, the bottom of the guide plate is attached to the surface of an iron core, the guide plate is provided with a plurality of guide holes, and the surface of the iron core is provided with insertion holes. The guide holes correspond to the insertion holes in position; the size of one side, close to the iron core, of the guide hole is equal to that of the jack, and one side, away from the iron core, of the guide hole has taper; the pressing and inserting assembly comprises a mechanical arm and a clamping jaw, the clamping jaw is arranged at the end of the mechanical arm and used for grabbing the magnetic steel, and the mechanical arm drives the clamping jaw to insert the magnetic steel into the guide hole. According to the utility model, the guide plate is arranged at the top of the iron core, and the guide hole in the guide plate adopts a conical structure, so that the pressing and inserting action of the magnetic steel is guided, the magnetic steel can be conveniently inserted into the iron core by a mechanical arm, the pressing and inserting accuracy of the magnetic steel is improved, and meanwhile, the magnetic steel inserting efficiency is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to new energy automobile technical field especially is a kind of motor rotor subassembly inserts magnetic steel device and equipment. BACKGROUND

[0002] Magnetic steel is the key component of generating magnetic field, in new energy automobile motor, the magnetic field generated by it and the magnetic field generated by stator winding interact, so that rotor can rotate under the action of rotating magnetic field generated by stator, realize the conversion of electric energy to mechanical energy, and provide power for automobile.

[0003] The existing technology inserts magnetic steel by inserting magnetic steel equipment first to grab magnetic steel, then inserts into the inside of iron core. Since the gap between the insertion hole on the surface of iron core and magnetic steel is small, during inserting magnetic steel, the situation that magnetic steel cannot be inserted often occurs, it is difficult to guarantee the precision of inserting magnetic steel, and the efficiency of inserting magnetic steel and product quality are affected. UTILITY MODEL CONTENTS

[0004] Therefore, the utility model wants to solve the technical problem in at overcoming the precision of inserting magnetic steel equipment in prior art, the defect that the precision of inserting magnetic steel and the efficiency of inserting magnetic steel are affected.

[0005] To solve the above technical problems, the utility model provides a kind of motor rotor subassembly inserts magnetic steel device for the iron core inserts magnetic steel, comprising:

[0006] Supporting assembly, the supporting assembly includes support frame and guide plate, the guide plate is set on the top of the support frame, the bottom of the guide plate is attached to the surface of iron core, a plurality of guide holes are formed on the guide plate, the surface of iron core is provided with insertion hole, the position of the guide hole corresponds to the insertion hole;The size of the guide hole close to the side of the iron core is equal to the size of the insertion hole, and the guide hole away from the side of the iron core is provided with taper;

[0007] At least one set of pressure insertion assembly, the pressure insertion assembly includes mechanical arm and clamping jaw, the clamping jaw is arranged at the end of the mechanical arm, the clamping jaw is used for the grabbing of magnetic steel, and the mechanical arm drives the clamping jaw to insert magnetic steel into the guide hole.

[0008] In an embodiment of the utility model, the pressure insertion assembly further includes clamping cylinder and pressure insertion cylinder, the clamping cylinder is connected with the clamping jaw, and the pressure insertion cylinder is arranged at the top of the clamping jaw, and the pressure insertion cylinder inserts magnetic steel between the clamping jaws into the guide hole.

[0009] In an embodiment of the utility model, the clamping jaw is provided with clamping groove, and the clamping groove is used for clamping magnetic steel, and the telescopic end of the pressure insertion cylinder is provided with a top rod, and the top rod is opposite to the clamping groove.

[0010] In one embodiment of the present invention, a conveying assembly is further included. The conveying assembly includes a conveying frame and a fixture. The conveying frame is disposed at the bottom of the support frame, the fixture is disposed on the conveying frame, and an iron core is placed on the top of the fixture.

[0011] In one embodiment of the present invention, the conveying assembly further includes a limiting mechanism, which is disposed at the bottom of the support frame. The limiting mechanism includes a support plate, a limiting cylinder, and a positioning plate. The support plate is disposed at the bottom of the conveying frame, the limiting cylinder is disposed on the support plate, and the positioning plate is disposed at the top of the limiting cylinder. A first positioning pin is provided on the side of the positioning plate away from the limiting cylinder, and a first positioning hole that cooperates with the positioning pin is provided at the bottom of the fixture.

[0012] In one embodiment of the present invention, a check mechanism is provided on the inner side of the conveyor frame, and the check mechanism is located at the bottom of the support frame.

[0013] In one embodiment of this utility model, a positioning sensor is provided on the conveyor frame, and a receiving plate that cooperates with the positioning sensor is provided on the fixture.

[0014] In one embodiment of the present invention, the surface of the fixture is provided with a second positioning pin, and the surface of the iron core is provided with a second positioning hole that cooperates with the second positioning pin.

[0015] In one embodiment of this utility model, the guide plate and the support frame are detachably connected.

[0016] A device for inserting magnets into a motor rotor assembly includes the aforementioned magnet insertion device for the motor rotor assembly.

[0017] The above-mentioned technical solution of this utility model has the following advantages compared with the prior art:

[0018] The present invention discloses a device and equipment for inserting magnets into a motor rotor assembly. By setting a guide plate on the top of the iron core, and the guide hole on the guide plate adopting a conical structure, the magnet pressing and inserting action is guided, which can facilitate the robotic arm to insert the magnet into the iron core, improve the pressing and inserting accuracy of the magnet, and at the same time improve the magnet insertion efficiency. Attached Figure Description

[0019] To make the content of this utility model easier to understand, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings.

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0021] Figure 2 forFigure 1 Structure diagram of the support assembly in the middle;

[0022] Figure 3 For Figure 2 Structure sectional view of the guide plate in the middle;

[0023] Figure 4 For Figure 1 Structure diagram of the pressure insertion assembly in the middle;

[0024] Figure 5 For Figure 4 Partial structure diagram of the clamping jaw in the middle;

[0025] Figure 6 For Figure 1 Structure diagram of the conveying assembly in the middle;

[0026] Figure 7 For Figure 6 Partial structure enlarged view of A in the middle;

[0027] Figure 8 For Figure 6 Structure diagram of the jig and the iron core in the middle;

[0028] Figure 9 For Figure 6 Structure diagram of the limiting mechanism in the middle;

[0029] Description of the drawing marks of the specification: 1, support assembly; 2, pressure insertion assembly; 3, conveying assembly; 4, iron core; 11, support frame; 12, guide plate; 21, mechanical arm; 22, clamping jaw; 23, clamping cylinder; 24, pressure insertion cylinder; 25, top rod; 26, photoelectric sensor; 31, conveying frame; 32, jig; 33, limiting mechanism; 34, non-return mechanism; 35, positioning sensor; 41, second positioning hole; 121, guide hole; 122, taper; 221, clamping groove; 321, first positioning hole; 322, second positioning pin; 323, receiving plate; 331, support plate; 332, limiting cylinder; 333, positioning plate; 334, first positioning pin. DETAILED DESCRIPTION

[0030] The utility model will be further explained in combination with the drawings and specific embodiments, so that the person skilled in the art can better understand the utility model and can be implemented, but the embodiment is not as the limitation of the utility model. Example one

[0031] Referring to Figures 1-9 The utility model discloses a motor rotor assembly inserts magnetic steel device for iron core 4 inserts magnetic steel, comprising:

[0032] Support assembly 1, the support assembly 1 includes support frame 11 and guide plate 12, the guide plate 12 is arranged on the top of the support frame 11, the bottom of the guide plate 12 is attached to the surface of the iron core 4, a plurality of guide holes 121 are arranged on the guide plate 12, the surface of the iron core 4 is provided with a plug hole, the position of the guide hole 121 corresponds to the position of the plug hole;The size of the guide hole 121 near the side of the iron core 4 is equal to the size of the plug hole, and the guide hole 121 away from the side of the iron core 4 is provided with a taper 122;

[0033] At least one set of pressure insertion assembly 2, the pressure insertion assembly 2 includes a mechanical arm 21 and a clamp jaw 22, the clamp jaw 22 is arranged at the end of the mechanical arm 21, the clamp jaw 22 is used for grabbing the magnetic steel, and the mechanical arm 21 drives the clamp jaw 22 to insert the magnetic steel into the guide hole 121.

[0034] The support frame 11 in the support assembly 1 is used for installing the guide plate 12, the iron core 4 is arranged at the bottom of the guide plate 12, the guide hole 121 is formed in the guide plate 12, and the position of the guide hole 121 corresponds to the position of the plug hole on the surface of the iron core 4. As a preferred scheme of the utility model, the size of the guide hole 121 near the side of the iron core 4 is equal to the size of the plug hole, and the guide hole 121 away from the side of the iron core 4 is provided with a taper 122, that is, the size of the port of the guide hole 121 away from the side of the iron core 4 is greater than the size of the plug hole. Through the arrangement of the taper 122, the magnetic steel is conveniently inserted, finally pressed and inserted into the plug hole on the surface of the iron core 4, and the precision of inserting the magnetic steel is ensured.

[0035] The pressure insertion assembly 2 in the utility model is used for inserting the magnetic steel into the plug hole. Specifically, the magnetic steel is grabbed by the mechanical arm 21 driving the clamp jaw 22, and then the magnetic steel is inserted into the plug hole from the guide hole 121. As a preferred scheme of the utility model, a plurality of pressure insertion assemblies 2 can be arranged, which are suitable for magnetic steel pressure insertion of different sizes;A plurality of pressure insertion assemblies 2 can also be used to insert the magnetic steel into one iron core 4, further improving the pressure insertion efficiency of the magnetic steel.

[0036] The utility model discloses a guide plate 12 is arranged on the top of the iron core 4, the guide hole 121 on the guide plate 12 adopts a tapered structure, and the guide hole 121 is arranged on the guide plate 12, which is convenient for the mechanical arm 21 to insert the magnetic steel into the iron core 4, improves the pressure insertion accuracy of the magnetic steel, and improves the efficiency of inserting the magnetic steel.

[0037] Further, the pressure insertion assembly 2 further includes a clamping cylinder 23 and a pressure insertion cylinder 24, the clamping cylinder 23 is connected with the clamp jaw 22, the pressure insertion cylinder 24 is arranged at the top of the clamp jaw 22, and the pressure insertion cylinder 24 inserts the magnetic steel between the clamp jaws 22 into the guide hole 121.

[0038] Specifically, the action of the clamping jaw 22 is driven by the clamping cylinder 23, after the clamping jaw 22 grabs the magnetic steel, the pressing and inserting cylinder 24 arranged at the top of the clamping jaw 22 acts to press the magnetic steel between the clamping jaw 22 into the guide hole 121.

[0039] As a preferred scheme of the utility model, the clamping jaw 22 is provided with a clamping groove 221, the clamping groove 221 is used for clamping the magnetic steel, and the telescopic end of the pressing and inserting cylinder 24 is provided with a top rod 25, and the top rod 25 is opposite to the clamping groove 221.

[0040] Specifically, the magnetic steel is clamped in the clamping groove 221 during actual grabbing, so that the stability of the clamping jaw 22 can be improved, secondly, due to the arrangement of the guide plate 12, the depth of the guide hole 121 and the insertion hole is greater than the height of the magnetic steel, the telescopic end of the pressing and inserting cylinder 24 is provided with a top rod 25, and the pressing and inserting cylinder 24 drives the top rod 25 to press and insert the magnetic steel into the insertion hole of the iron core 4. In addition, the diameter of the top rod 25 is less than the width of the clamping groove 221, so that the top rod 25 can pass through the clamping groove 221 and is not affected by the clamping jaw 22. Preferably, one side of the clamping jaw 22 is provided with a photoelectric sensor 26 for detecting whether the magnetic steel is clamped between the clamping jaw 22.

[0041] Further, the conveying assembly 3 further comprises a conveying assembly 3, the conveying assembly 3 comprises a conveying frame 31 and a jig 32, the conveying frame 31 is arranged at the bottom of the support frame 11, and the jig 32 is arranged on the conveying frame 31, and the iron core 4 is placed on the top of the jig 32.

[0042] Specifically, the top of the jig 32 is used for placing the iron core 4, then the jig 32 is placed on the conveying frame 31 for conveying, and the conveying frame 31 conveys the jig 32 with the iron core 4 to the bottom of the support frame 11.

[0043] Further, the conveying assembly 3 further comprises a limiting mechanism 33, the limiting mechanism 33 is arranged at the bottom of the support frame 11, the limiting mechanism 33 comprises a supporting plate 331, a limiting cylinder 332 and a positioning plate 333, the supporting plate 331 is arranged at the bottom of the conveying frame 31, the limiting cylinder 332 is arranged on the supporting plate 331, the positioning plate 333 is arranged at the top of the limiting cylinder 332, and the side, away from the limiting cylinder 332, of the positioning plate 333 is provided with a first positioning pin 334, and the bottom of the jig 32 is provided with a first positioning hole 321 matched with the positioning pin.

[0044] This invention uses a limiting component to fix the fixture 32 on the conveyor frame 31. Specifically, a limiting cylinder 332 is located at the bottom of the conveyor frame 31, directly opposite the support frame 11. The action of the limiting cylinder 332 raises the positioning plate 333, causing it to engage with the fixture 32 between the positioning plate 333 and the conveyor frame 31, ultimately causing the iron core 4 to engage with the guide plate 12. The first positioning pin 334 on the positioning plate 333 cooperates with the first positioning hole 321 on the fixture 32, ensuring that the fixture 32 can be stably positioned on the positioning plate 333.

[0045] Similarly, the surface of the fixture 32 is provided with a second positioning pin 322, and the surface of the iron core 4 is provided with a second positioning hole 41 that mates with the second positioning pin 322. When the iron core 4 is being fed, the second positioning pin 322 on the surface of the fixture 32 mates with the second positioning hole 41 on the surface of the iron core 4 to fix the iron core 4 on the fixture 32, preventing the iron core 4 from slipping off the fixture 32 during the conveying process.

[0046] Furthermore, a positioning sensor 35 is provided on the conveyor frame 31, and a receiving plate 323 that cooperates with the positioning sensor 35 is provided on the fixture 32.

[0047] Specifically, during actual operation, the fixture 32 moves on the conveyor frame 31. When the fixture 32 is conveyed to the bottom of the support frame 11, the positioning sensor 35 on the conveyor frame 31 identifies the receiving plate 323 and determines that the fixture 32 has been conveyed to the target position. At this time, the conveyor frame 31 stops working, and the bottom limit cylinder 332 moves to lift the fixture 32 and the iron core 4, so that the iron core 4 fits against the guide plate 12.

[0048] Furthermore, a check mechanism 34 is provided on the inner side of the conveyor frame 31, and the check mechanism 34 is located at the bottom of the support frame 11.

[0049] Specifically, after the jig 32 passes through the bottom of the support frame 11, the check mechanism 34 can prevent the jig 32 from rebounding, further ensuring the accuracy of the jig 32's delivery position.

[0050] Furthermore, the guide plate 12 is detachably connected to the support frame 11. When the size of the iron core 4 changes, the guide plate 12 with the corresponding hole needs to be replaced to adapt to the iron core 4 of the corresponding size, thus improving the versatility of the entire device. Example 2

[0051] A device for inserting magnets into a motor rotor assembly includes the device for inserting magnets into a motor rotor assembly as described in Embodiment 1.

[0052] In summary, this utility model introduces a device and equipment for inserting magnets into a motor rotor assembly. The specific operating steps are as follows: A fixture 32 with an iron core 4 is conveyed to the bottom of a support frame 11 via a conveyor frame 31. A limiting cylinder 332 actuates to make a positioning plate 333 fit against the fixture 32. The limiting cylinder 332 continues to actuate to make the iron core 4 at the top of the fixture 32 fit against a guide plate 12 on the support frame 11, pressing the iron core 4 firmly against the bottom of the guide plate 12. Simultaneously, a robotic arm 21 drives a gripper 22 to grasp the magnet. A clamping cylinder 23 actuates to cause the gripper 22 to clamp the magnet. When the robotic arm 21 places the magnet at the top of the corresponding guide hole 121, a pressing cylinder 24 actuates a push rod 25 to press the magnet into the insertion hole. This invention provides a guide plate 12 at the top of the iron core 4. The guide hole 121 on the guide plate 12 has a conical structure, which guides the pressing and inserting action of the magnet. This makes it easier for the robotic arm 21 to insert the magnet into the iron core 4, improving the pressing and inserting accuracy of the magnet and increasing the efficiency of magnet insertion.

[0053] Obviously, the above embodiments are merely illustrative examples for clear explanation and are not intended to limit the implementation. Those skilled in the art will recognize that other variations or modifications can be made based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations here. However, obvious variations or modifications derived therefrom are still within the protection scope of this invention.

Claims

1. A magnet insertion device for a motor rotor assembly, used for inserting magnets into an iron core, characterized in that, include: A support assembly includes a support frame and a guide plate. The guide plate is disposed on the top of the support frame, and its bottom is in contact with the surface of the iron core. The guide plate has multiple guide holes, and the iron core surface has insertion holes. The guide holes and insertion holes are positioned correspondingly. The size of the guide hole on the side closer to the iron core is equal to the size of the insertion hole, and the guide hole on the side farther from the iron core has a taper. At least one set of insertion assembly, the insertion assembly including a robotic arm and a gripper, the gripper being disposed at the end of the robotic arm, the gripper being used to grasp a magnet, and the robotic arm driving the gripper to insert the magnet into the guide hole.

2. The magnet insertion device for the motor rotor assembly according to claim 1, characterized in that: The pressing assembly further includes a clamping cylinder and a pressing cylinder. The clamping cylinder is connected to the gripper, and the pressing cylinder is disposed on the top of the gripper. The pressing cylinder presses the magnet between the gripper into the guide hole.

3. The magnet insertion device for the motor rotor assembly according to claim 2, characterized in that: The grippers are provided with slots for holding magnets, and the extension end of the pressing cylinder is provided with a push rod, which is positioned directly opposite the slots.

4. The magnet insertion device for the motor rotor assembly according to claim 1, characterized in that: It also includes a conveying assembly, which includes a conveying frame and a fixture. The conveying frame is disposed at the bottom of the support frame, the fixture is disposed on the conveying frame, and an iron core is placed on the top of the fixture.

5. The magnet insertion device for the motor rotor assembly according to claim 4, characterized in that: The conveying assembly further includes a limiting mechanism, which is disposed at the bottom of the support frame. The limiting mechanism includes a support plate, a limiting cylinder, and a positioning plate. The support plate is disposed at the bottom of the conveying frame, the limiting cylinder is disposed on the support plate, and the positioning plate is disposed at the top of the limiting cylinder. A first positioning pin is provided on the side of the positioning plate away from the limiting cylinder, and a first positioning hole that cooperates with the positioning pin is provided at the bottom of the fixture.

6. The magnet insertion device for the motor rotor assembly according to claim 4, characterized in that: The inner side of the conveyor frame is provided with a check mechanism, and the check mechanism is located at the bottom of the support frame.

7. The magnet insertion device for the motor rotor assembly according to claim 4, characterized in that: The conveyor frame is equipped with a positioning sensor, and the fixture is equipped with a receiving plate that cooperates with the positioning sensor.

8. The magnet insertion device for the motor rotor assembly according to claim 4, characterized in that: The surface of the fixture is provided with a second positioning pin, and the surface of the iron core is provided with a second positioning hole that cooperates with the second positioning pin.

9. The magnet insertion device for the motor rotor assembly according to claim 1, characterized in that: The guide plate and the support frame are detachably connected.

10. A device for inserting magnets into a motor rotor assembly, characterized in that, Includes the magnet insertion device for the motor rotor assembly as described in any one of claims 1-9.

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