Coloring agent color matching device suitable for cloth printing and dyeing

By designing a detachable cylinder and base structure and a unique stirring paddle and baffle, the problems of poor mixing uniformity and inconvenient cleaning in existing devices have been solved, achieving efficient mixing of dyes and simplified cleaning and maintenance.

CN223832225UActive Publication Date: 2026-01-27FUZHOU CHANGLE DISTRICT XIANGTAI IND CO LTD
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Patent Information

Application Number
CN202520426882.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-12
Publication Date
2026-01-27
Estimated Expiration
2035-03-12

AI Technical Summary

Technical Problem

The existing dyeing agent mixing device for fabric printing and dyeing has a simple mixing mechanism, poor mixing uniformity, and the mixing tank and the fixed tank are fixedly connected, which makes cleaning inconvenient.

Method used

A detachable cylinder and base structure was designed, which combines a unique stirring paddle and baffles to create a complex flow state driven by a stirring motor. It is also equipped with a lifting mechanism for easy cleaning and maintenance.

Benefits of technology

It improves the mixing uniformity of dyes, simplifies the cleaning and maintenance process, and reduces equipment maintenance costs and time.

✦ Generated by Eureka AI based on patent content.

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Abstract

The coloring agent color matching device comprises a barrel body, a base is detachably installed at the bottom of the barrel body, an annular plate is arranged at the top of the base and clamped in an annular groove formed in the lower portion of the bottom wall of the barrel body, a barrel cover is arranged at the top of the barrel body, and the bottom of the barrel body is fixedly connected with the base. A plurality of material storage tanks are distributed above the barrel cover, scale marks are arranged on the side faces of the material storage tanks, filling valves are arranged at the bottoms of the material storage tanks, a mounting plate is arranged at the top of the barrel cover, a rotating shaft is rotationally connected to the mounting plate, and stirring paddles are arranged on the rotating shaft. According to the utility model, the structural design is scientific and reasonable, a coloring agent can form a complex flowing state in the barrel body under the driving of the stirring motor, the mixing uniformity is greatly improved, the stirring assembly can be quickly lifted through the lifting mechanism, and meanwhile, the barrel body and the base are detachably designed, so that the interior of the whole container can be comprehensively cleaned, and the working efficiency is improved. And the equipment maintenance cost and time are reduced.
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Description

Technical Field

[0001] This utility model relates to the technical field of dyeing agent color matching equipment, specifically a dyeing agent color matching device suitable for fabric printing and dyeing. Background Technology

[0002] In the process of fabric dyeing, different dyes are required for different colors of fabric, and these dyes need to undergo special color-matching treatment. Color matching is achieved by adding other color pastes to white pigment paste and stirring. Chinese Patent CN 217601019 U proposes a color-matching device for fabric dyeing, but this device has a simple stirring mechanism, poor stirring uniformity, and a fixed connection between the stirring tank and the fixed cylinder. Pigment paste residue easily remains on the piston and connecting hose, and it lacks a quick disassembly structure. Cleaning the internal mechanism requires complete disassembly, which is inconvenient. Therefore, we propose a color-matching device for fabric dyeing. Utility Model Content

[0003] The purpose of this invention is to provide a dyeing device suitable for fabric printing and dyeing, so as to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a dyeing agent color-matching device suitable for fabric printing and dyeing, comprising a cylinder, a base detachably mounted on the bottom of the cylinder, an annular plate on the top of the base, the annular plate being engaged in an annular groove below the bottom wall of the cylinder, a cylinder cover on the top of the cylinder, multiple storage tanks distributed along the top of the cylinder cover, graduation lines on the side of the storage tanks, a filling valve at the bottom of the storage tanks, an mounting plate on the top of the cylinder cover, a rotating shaft rotatably connected to the mounting plate, a stirring paddle mounted on the rotating shaft, a stirring motor connected to the top of the rotating shaft, a lifting plate connected to the top of the mounting plate via a pull rod, a threaded hole on the lifting plate, a lead screw connected inside the threaded hole, a guide rod parallel to the side of the lead screw, and a lifting motor drivingly connected to the bottom of the lead screw.

[0005] In the above scheme, waterproof rings are provided on both the inner and outer sides of the annular plate.

[0006] In the above scheme, a support column is provided at the bottom of the base.

[0007] In the above scheme, the stirring paddle is equipped with a baffle plate perpendicular to it.

[0008] In the above scheme, the guide rod is movably inserted into the guide hole on the lifting plate.

[0009] In the above scheme, a discharge pipe is provided at the bottom of the base, and a discharge valve is provided on the discharge pipe.

[0010] In the above scheme, the housing of the stirring motor is fixed to the lower side of the lifting plate.

[0011] Compared with existing technologies, the advantages of this invention are as follows: This dyeing agent mixing device suitable for fabric printing and dyeing has a simple and reasonable structural design, strong practicality, and a uniquely designed stirring paddle and baffles. Driven by a stirring motor, it enables the dyeing agent to form a complex flow state within the cylinder, greatly improving the mixing uniformity. The stirring assembly can be quickly raised and lowered via a lifting mechanism, facilitating cleaning and maintenance of the stirring paddle by operators. Simultaneously, the detachable design of the cylinder and base allows for thorough cleaning of the entire container interior, reducing the impact of dyeing agent residue on subsequent color mixing and lowering equipment maintenance costs and time. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the structure of this utility model.

[0013] Figure 2 This is a schematic diagram of the lifting mechanism of this utility model.

[0014] Figure 3 This utility model Figure 2 Schematic diagram of the structure at point A in the middle.

[0015] In the diagram: 1. Cylinder body; 11. Base; 12. Annular plate; 13. Annular groove; 14. Waterproof ring; 15. Support column; 16. Cylinder cover; 17. Storage tank; 18. Scale line; 19. Filling valve; 2. Mounting plate; 21. Rotating shaft; 22. Agitator; 23. Baffle plate; 24. Agitator motor; 25. Tie rod; 26. Lifting plate; 27. Screw; 28. Guide rod; 29. ​​Lifting motor; 3. Discharge pipe; 31. Discharge valve. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] Please see Figure 1-3This utility model provides a technical solution: a dyeing agent mixing device suitable for fabric printing and dyeing, including a cylinder 1, a base 11 detachably installed at the bottom of the cylinder 1, an annular plate 12 provided at the top of the base 11, the annular plate 12 being engaged in an annular groove 13 opened below the bottom wall of the cylinder 1, a cylinder cover 16 provided at the top of the cylinder 1, a plurality of storage tanks 17 distributed along the top of the cylinder cover 16, scale lines 18 provided on the side of the storage tanks 17, and a bottom of the storage tanks 17 being provided with... The device includes a filling valve 19. A mounting plate 2 is provided on the top of the cylinder cover 16. A rotating shaft 21 is rotatably connected to the mounting plate 2. A stirring paddle 22 is provided on the rotating shaft 21. A stirring motor 24 is connected to the top of the rotating shaft 21. The top of the mounting plate 2 is connected to a lifting plate 26 via a pull rod 25. A threaded hole is provided on the lifting plate 26, and a lead screw 27 is connected inside the threaded hole. A guide rod 28 is arranged parallel to the side of the lead screw 27. A lifting motor 29 is connected to the bottom of the lead screw 27.

[0018] First, install the annular plate 12 on top of the base 11, and install waterproof rings 14 on both the inner and outer sides of the annular plate; then align the annular groove 13 at the bottom of the cylinder 1 with the annular plate, gently rotate and press down the cylinder to make the annular plate fit into the annular groove; next, install the support columns 15 on the four corners of the bottom of the base; install the mounting plate 2 on top of the cylinder cover 16, and rotatably connect the rotating shaft 21 to the mounting plate through the bearing, install the stirring paddle 22 and the baffle 23 on the rotating shaft, install the stirring motor 24 on the lower side of the lifting plate 26, and connect the output shaft of the stirring motor to the rotating shaft; connect the mounting plate to the lifting plate through the pull rod 25, open the threaded hole and the guide hole on the lifting plate, pass the lead screw 27 through the threaded hole, pass the guide rod 28 through the guide hole, and connect the bottom of the lead screw to the lifting motor 29; install the storage tank 17 on top of the cylinder cover 16 and connect the filling valve 19; finally, install the discharge pipe 3 and the discharge valve 31 at the bottom of the base 11.

[0019] The steps for preparing, stirring, raising and lowering the stirring assembly, disassembling the container, and discharging the dye are performed. In actual operation, the operator can select the appropriate storage tank 17 to add the dye according to the required color and amount, and realize the corresponding functions through the control buttons of the stirring motor 24 and the lifting motor 29.

[0020] In the above scheme, waterproof rings 14 are provided on the inner and outer sides of the annular plate 12.

[0021] In the above scheme, a support column 15 is provided at the bottom of the base 11.

[0022] In the above scheme, a baffle 23 perpendicular to the stirring paddle 22 is installed on it. The baffle 23 installed on the stirring paddle changes the flow direction of the dye, forming complex turbulence and increasing the chances of collision and mixing between dyes.

[0023] In the above scheme, the guide rod 28 is movably inserted into the guide hole on the lifting plate 26. The guide rod 28, movably inserted into the guide hole of the lifting plate, serves as a guide, and the lifting plate will move up and down along the direction of the lead screw and the guide rod.

[0024] In the above scheme, a discharge pipe 3 is provided at the bottom of the base 11, and a discharge valve 31 is provided on the discharge pipe 3. Specifically, both the filling valve 19 and the discharge valve 31 are solenoid valves, which are controlled by switching.

[0025] In the above scheme, the housing of the stirring motor 24 is fixed to the lower side of the lifting plate 26. Specifically, the stirring motor 24 is a three-phase asynchronous motor with a power of 1.5kW and a speed range of 500-1500r / min; the lifting motor 29 is a geared motor with a power of 0.75kW, a lifting speed of 10mm / s, and a stroke of 300mm.

[0026] Working principle:

[0027] This dyeing agent mixing device, suitable for fabric printing and dyeing, includes the following process in its use:

[0028] Color preparation stage: Pour the various dyes to be mixed into the corresponding storage tanks 17, and precisely control the amount of dye added by means of the scale lines 18 on the side of the storage tank. According to the required color formula of the dye, the operator opens the filling valve 19 to allow the dye to flow into the cylinder 1 through the filling valve.

[0029] Mixing stage: After the dye is added, the stirring motor 24 is started, which drives the rotating shaft 21 to rotate, and the stirring paddle 22 on the shaft rotates accordingly. During the rotation, the stirring paddle stirs the dye. At the same time, the baffles 23 installed on the stirring paddle change the flow direction of the dye, forming complex turbulence, increasing the collision and mixing opportunities between dyes, thereby achieving uniform mixing of the dye.

[0030] Lifting and lowering stage of the mixing assembly: When cleaning or maintenance of the mixing paddle is required, the lifting motor 29 is activated. The lifting motor drives the lead screw 27 to rotate. Since the threaded hole on the lifting plate 26 matches the lead screw, and the guide rod 28 is movably inserted into the guide hole of the lifting plate, it acts as a guide, and the lifting plate will move up and down along the direction of the lead screw and the guide rod. By reversing the lifting motor, the mixing assembly can be raised and lowered, making it convenient for operators to clean and maintain the mixing paddle 22.

[0031] Container disassembly stage: When a thorough cleaning of the cylinder 1 or maintenance of the base 11 is required, the cylinder can be separated from the base. Since the annular plate 12 is engaged in the annular groove 13, the operator only needs to gently rotate or lift the cylinder to disengage the annular plate from the annular groove, thus removing the cylinder from the base. This facilitates separate cleaning and maintenance of the cylinder and the base.

[0032] Discharge stage: After color matching is completed, open the discharge valve 31 on the discharge pipe 3. The prepared dyeing agent is discharged through the discharge pipe under gravity and can be directly transported to the printing and dyeing equipment for fabric printing and dyeing.

[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A dyeing agent mixing device suitable for fabric printing and dyeing, comprising a cylinder (1), characterized in that: The bottom of the cylinder (1) is detachably fitted with a base (11), and the top of the base (11) is provided with an annular plate (12). The annular plate (12) is fitted into an annular groove (13) opened below the bottom wall of the cylinder (1). The top of the cylinder (1) is provided with a cylinder cover (16), and multiple storage tanks (17) are distributed above the cylinder cover (16). The side of the storage tank (17) is provided with scale lines (18), and the bottom of the storage tank (17) is provided with a filling valve (19). The top of the cylinder cover (16) is provided with a safety valve. Mounting plate (2), on which a rotating shaft (21) is rotatably connected, and a stirring paddle (22) is provided on the rotating shaft (21). A stirring motor (24) is connected to the top of the rotating shaft (21). The top of the mounting plate (2) is connected to the lifting plate (26) via a pull rod (25). A threaded hole is provided on the lifting plate (26), and a lead screw (27) is connected inside the threaded hole. A guide rod (28) is arranged parallel to the side of the lead screw (27), and a lifting motor (29) is connected to the bottom of the lead screw (27).

2. The dyeing agent mixing device for fabric printing and dyeing according to claim 1, characterized in that: Waterproof rings (14) are provided on the inner and outer sides of the annular plate (12).

3. The dyeing agent mixing device for fabric printing and dyeing according to claim 1, characterized in that: The base (11) has a support column (15) at its bottom.

4. A dyeing agent mixing device suitable for fabric printing and dyeing according to claim 1, characterized in that: The agitator (22) is equipped with a baffle (23) perpendicular to it.

5. A dyeing agent color-matching device suitable for fabric printing and dyeing according to claim 1, characterized in that: The guide rod (28) is movably inserted into the guide hole on the lifting plate (26).

6. A dyeing agent mixing device suitable for fabric printing and dyeing according to claim 1, characterized in that: The bottom of the base (11) is provided with a discharge pipe (3), and a discharge valve (31) is provided on the discharge pipe (3).

7. A dyeing agent mixing device suitable for fabric printing and dyeing according to claim 1, characterized in that: The housing of the stirring motor (24) is fixed to the lower side of the lifting plate (26).

Citation Information

Patent Citations

  • Coloring agent color matching device suitable for cloth printing and dyeing

    CN217601019U