Quartz sand purification reaction kettle

By using a metering valve and gear scraper design controlled by a controller, the problems of quantitative feeding and inner wall cleaning in the quartz sand purification reactor are solved, thereby improving the purification efficiency and purity of quartz sand.

CN223832316UActive Publication Date: 2026-01-27ZHONGSHENG ENGINEERING CONSTRUCTION (GUANGDONG) GROUP CO LTD
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Patent Information

Application Number
CN202520226817.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-12
Publication Date
2026-01-27
Estimated Expiration
2035-02-12

AI Technical Summary

Technical Problem

Existing quartz sand purification reactors cannot achieve quantitative feeding and cleaning of the inner wall of the reactor, resulting in low equipment efficiency and reduced quartz sand purity.

Method used

A quartz sand purification reactor was designed. A metering valve is controlled by a controller to achieve quantitative feeding, and gears and a cleaning scraper are used to clean the inner wall of the reactor, ensuring the purity and quality of the quartz sand.

Benefits of technology

This technology enables precise feeding and cleaning of the inner wall of the reactor, improving the purification efficiency and purity of quartz sand, reducing impurity residue, and enhancing the equipment's performance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of reaction kettles, and discloses a quartz sand purification reaction kettle which comprises a working table, a controller is fixedly mounted at the top of the working table, an acid liquor tank is fixedly mounted at the top of the working table, a liquid pipe is fixedly mounted on the inner wall of the top of the acid liquor tank, and a liquid pump is fixedly mounted on the outer wall of the liquid pipe. According to the quartz sand purification reaction kettle, the controller and the metering valve are controlled by personnel to transmit the feeding amount of a material to the controller, after the material reaches a certain amount, a signal is transmitted to the telescopic rod through the metering valve, so that the telescopic rod pushes the sliding plate, the sliding plate slides on the inner wall of the supporting rod, and the outer wall of the bottom of the discharging barrel is attached to the bottom of the supporting rod; when the discharging port of the storage bin corresponds to the discharging barrel, discharging is achieved, the sliding plate drives the discharging barrel to move materials to the top inlet of the kettle body to achieve feeding, the outer wall of the bottom of the discharging barrel is separated from the bottoms of the supporting rods, the top of the sliding plate blocks the discharging port of the storage bin, and loss caused by material leakage is avoided.
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Description

Technical Field

[0001] This utility model relates to the field of reaction vessel technology, specifically a quartz sand purification reaction vessel. Background Technology

[0002] Quartz sand is quartz particles produced by crushing and processing quartz stone. Quartz stone is a non-metallic mineral, a hard, wear-resistant, and chemically stable silicate mineral. In the production and purification process of quartz sand, acid is generally used to soak the quartz sand to remove impurities from the surface of the quartz sand.

[0003] In the existing quartz sand purification reactor, the personnel put the required acid-washed quartz sand material into the reactor body during use, which makes it impossible for the equipment to achieve quantitative feeding. The long-term operation is time-consuming and labor-intensive, reducing the reaction efficiency of the equipment. At the same time, during the use of the equipment, quartz sand impurities and acid residue remain on the inner wall of the reactor, making it impossible to scrape and clean the inner wall of the equipment. As a result, the purity and quality of the quartz sand are reduced when the equipment is used again. Utility Model Content

[0004] To address the shortcomings of existing technologies, this invention provides a quartz sand purification reactor, which has the advantages of quantitative material feeding during reactor reaction and cleaning of the inner wall of the reactor by scraping, thus solving the problems mentioned in the background technology.

[0005] This utility model provides the following technical solution: a quartz sand purification reactor, including a workbench, a controller fixedly installed on the top of the workbench, an acid tank fixedly installed on the top of the workbench, a liquid pipe fixedly installed on the inner wall of the top of the acid tank, a liquid pump fixedly installed on the outer wall of the liquid pipe, a reactor body fixedly installed on the top of the workbench, a gear ring rotatably connected to the inner wall of the top of the reactor body, a second motor fixedly installed on the top of the reactor body, a gear fixedly mounted on the power output shaft of the second motor, a first motor fixedly installed on the top of the reactor body, a mixing rod fixedly mounted on the power output shaft of the first motor, a cleaning scraper fixedly installed at the bottom of the gear ring, a support rod fixedly installed on the top of the reactor body, a telescopic rod fixedly installed on the inner wall of the support rod, a sliding plate fixedly installed at the output end of the telescopic rod, a feeding cylinder fixedly installed at the bottom of the sliding plate, a storage bin fixedly connected to the top of the telescopic rod, and a metering valve fixedly connected to the inner wall of the storage bin.

[0006] As a preferred technical solution of this utility model: a hopper is fixedly installed at the bottom of the workbench, and a water outlet pipe is fixedly installed on the outer wall of the workbench.

[0007] As a preferred technical solution of this utility model: the controller is electrically connected to the first motor, and the mixing rod is located at the center of the inner wall of the kettle.

[0008] As a preferred technical solution of this utility model: the controller and the liquid pump are electrically connected, and the liquid pipe is connected to the inner wall of the vessel through the liquid pump.

[0009] As a preferred technical solution of this utility model: the controller is electrically connected to the telescopic rod and the metering valve respectively, and the top inner wall of the support rod is provided with a sliding groove, and the inner wall of the sliding groove is adapted to the outer wall of the sliding plate.

[0010] As a preferred technical solution of this utility model: the controller and the second motor are electrically connected, the outer wall of the gear meshes with the outer wall of the gear ring, and the outer wall of the cleaning scraper contacts the inner wall of the vessel.

[0011] Compared with the prior art, the present invention has the following beneficial effects:

[0012] 1. This quartz sand purification reactor uses a manually operated controller. The metering valve transmits the material feeding amount to the controller. When the material reaches a certain amount, the metering valve transmits a signal to the telescopic rod, causing the telescopic rod to push the sliding plate. The sliding plate slides on the inner wall of the support rod, and the outer wall of the bottom of the feeding cylinder is in contact with the bottom of the support rod. When the feeding port of the storage silo corresponds to the feeding cylinder, the material is fed. The sliding plate drives the feeding cylinder to move the material to the top inlet of the reactor body for feeding. The outer wall of the bottom of the feeding cylinder disengages from the bottom of the support rod, and the top of the sliding plate blocks the feeding port of the storage silo to prevent leakage and loss.

[0013] 2. This quartz sand purification reactor uses a control controller and a second motor to drive a gear to rotate. The outer wall of the gear meshes with the outer wall of the gear ring, causing the cleaning scraper to rotate on the inner wall of the reactor. By using the contact between the outer wall of the cleaning scraper and the inner wall of the reactor, the cleaning scraper can scrape away impurities and acid liquid adhering to the inner wall of the reactor during rotation, thereby improving the purification quality of quartz sand when the equipment is reused. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0015] Figure 2 This is a schematic diagram of the cleaning scraper structure of this utility model;

[0016] Figure 3 This is a schematic diagram of the feeding cylinder structure of this utility model;

[0017] Figure 4 This is a schematic diagram of the telescopic rod structure of this utility model;

[0018] Figure 5 This is a schematic diagram of the gear structure of this utility model.

[0019] In the diagram: 1. Workbench; 2. Reactor body; 3. Gear ring; 4. First motor; 5. Liquid pipe; 6. Liquid pump; 7. Acid tank; 8. Second motor; 9. Gear; 10. Controller; 11. Support rod; 12. Storage silo; 13. Slide chute; 14. Telescopic rod; 15. Feeding cylinder; 16. Slide plate; 17. Water outlet pipe; 18. Feeding hopper; 19. Metering valve; 20. Cleaning scraper; 21. Mixing rod. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figure 1 - Figure 5 A quartz sand purification reactor includes a workbench 1, a controller 10 fixedly installed on the top of the workbench 1, an acid tank 7 fixedly installed on the top of the workbench 1, a liquid pipe 5 fixedly installed on the inner wall of the top of the acid tank 7, a liquid pump 6 fixedly installed on the outer wall of the liquid pipe 5, a reactor body 2 fixedly installed on the top of the workbench 1, a gear ring 3 rotatably connected to the inner wall of the top of the reactor body 2, a second motor 8 fixedly installed on the top of the reactor body 2, a gear 9 fixedly mounted on the power output shaft of the second motor 8, a first motor 4 fixedly installed on the top of the reactor body 2, a mixing rod 21 fixedly mounted on the power output shaft of the first motor 4, a cleaning scraper 20 fixedly installed at the bottom of the gear ring 3, a support rod 11 fixedly installed on the top of the reactor body 2, a telescopic rod 14 fixedly installed on the inner wall of the support rod 11, a slide plate 16 fixedly installed at the output end of the telescopic rod 14, a feeding cylinder 15 fixedly installed at the bottom of the slide plate 16, a storage bin 12 fixedly connected to the top of the telescopic rod 14, and a metering valve 19 fixedly connected to the inner wall of the storage bin 12.

[0022] In the above structure, the support rod 11 is installed to uniformly support the weight of the quartz sand material on the inner wall of the storage bin 12, thereby increasing the stability of the equipment during operation.

[0023] In a preferred embodiment: a hopper 18 is fixedly installed at the bottom of the workbench 1, and a water outlet pipe 17 is fixedly installed on the outer wall of the workbench 1.

[0024] In the above structure, after the acid solution is mixed and reacted by the inner wall material of the vessel 2, the reacted acid solution is discharged through the water outlet pipe 17, and the purified quartz sand falls onto the inner wall of the feed hopper 18 for easy collection by personnel.

[0025] In a preferred embodiment: the controller 10 is electrically connected to the first motor 4, and the mixing rod 21 is located at the center of the inner wall of the vessel 2.

[0026] In the above structure, the first motor 4 drives the mixing rod 21 to rotate by the control controller 10, so that the mixing rod 21 mixes the inner wall material with the acid liquid, and the material collides with the mixing rod 21 and reacts with the acid liquid.

[0027] In a preferred embodiment: the controller 10 is electrically connected to the liquid pump 6, and the liquid pipe 5 is connected through the liquid pump 6 to the inner wall of the vessel 2.

[0028] In the above structure, the acid solution on the inner wall of the acid tank 7 is adsorbed into the liquid pipe 5 by the control controller 10, so that the acid solution enters the inner wall of the vessel 2 through the liquid pipe 5, and the quartz sand is acid-washed, thereby improving the purification efficiency of the quartz sand.

[0029] In a preferred embodiment: the controller 10 is electrically connected to the telescopic rod 14 and the metering valve 19 respectively, and the top inner wall of the support rod 11 is provided with a groove 13, and the inner wall of the groove 13 is adapted to the outer wall of the slide plate 16.

[0030] In the above structure, the metering valve 19 transmits the material feeding amount to the controller 10 via human operation. When the amount of material reaches a certain level, the metering valve 19 transmits a signal to the telescopic rod 14, causing the telescopic rod 14 to push the slide plate 16. The slide plate 16 slides on the inner wall of the support rod 11, and the bottom outer wall of the feeding cylinder 15 is in contact with the bottom of the support rod 11. When the feeding port of the storage bin 12 corresponds to the feeding cylinder 15, the material is fed. The slide plate 16 drives the feeding cylinder 15 to move the material to the top inlet of the vessel 2 for feeding. The bottom outer wall of the feeding cylinder 15 is separated from the bottom of the support rod 11, and the top of the slide plate 16 blocks the feeding port of the storage bin 12 to prevent leakage and loss.

[0031] In a preferred embodiment: the controller 10 is electrically connected to the second motor 8, the outer wall of the gear 9 meshes with the outer wall of the gear ring 3, and the outer wall of the cleaning scraper 20 contacts the inner wall of the vessel body 2.

[0032] In the above structure, the second motor 8 drives the gear 9 to rotate via the control controller 10. The outer wall of the gear 9 meshes with the outer wall of the gear ring 3, causing the cleaning scraper 20 to rotate on the inner wall of the vessel body 2. By having the outer wall of the cleaning scraper 20 contact the inner wall of the vessel body 2, the cleaning scraper 20 scrapes and cleans the impurities and acid solution adhering to the inner wall of the vessel body 2 during rotation, thereby improving the purification quality of quartz sand when the equipment is used for a second time.

[0033] Working principle: The metering valve 19 transmits the material feeding amount to the controller 10 via manual operation. When the material reaches a certain quantity, the metering valve 19 transmits a signal to the telescopic rod 14, causing the telescopic rod 14 to push the sliding plate 16. The sliding plate 16 slides against the inner wall of the support rod 11, and the bottom outer wall of the feeding cylinder 15 is in contact with the bottom of the support rod 11. When the feeding port of the storage bin 12 aligns with the feeding cylinder 15, feeding is achieved. The sliding plate 16 drives the feeding cylinder 15 to move the material to the top inlet of the vessel 2 for feeding. The bottom outer wall of the feeding cylinder 15 disengages from the bottom of the support rod 11. The top of the sliding plate 16 blocks the feeding port of the storage bin 12, preventing leakage and loss. The acid solution on the inner wall of the acid tank 7 is absorbed into the liquid pipe 5. Inside the vessel 2, acid solution enters through the liquid pipe 5 into the inner wall of the vessel body 2. Quartz sand undergoes acid washing treatment. The first motor 4 drives the mixing rod 21 to rotate, causing the mixing rod 21 to mix the inner wall material with the acid solution. The material collides with the mixing rod 21 and reacts with the acid solution. After the equipment is used, the controller 10 uses the second motor 8 to drive the gear 9 to rotate. The outer wall of the gear 9 meshes with the outer wall of the gear ring 3, causing the cleaning scraper 20 to rotate on the inner wall of the vessel body 2. The outer wall of the cleaning scraper 20 contacts the inner wall of the vessel body 2, and during the rotation, the cleaning scraper 20 scrapes and cleans the impurities and reacted acid solution adhering to the inner wall of the vessel body 2, thus improving the purification quality of quartz sand when the equipment is used again.

[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A quartz sand purification reactor, comprising a workbench (1), characterized in that: A controller (10) is fixedly installed on the top of the workbench (1). An acid tank (7) is fixedly installed on the top of the workbench (1). A liquid pipe (5) is fixedly installed on the inner wall of the top of the acid tank (7). A liquid pump (6) is fixedly installed on the outer wall of the liquid pipe (5). A vessel body (2) is fixedly installed on the top of the workbench (1). A gear ring (3) is rotatably connected to the inner wall of the top of the vessel body (2). A second motor (8) is fixedly installed on the top of the vessel body (2). A gear (9) is fixedly mounted on the power output shaft of the second motor (8). A first... The first motor (4) has a mixing rod (21) fixedly mounted on its power output shaft. The bottom of the gear ring (3) is fixedly mounted with a cleaning scraper (20). The top of the vessel body (2) is fixedly mounted with a support rod (11). The inner wall of the support rod (11) is fixedly mounted with a telescopic rod (14). The output end of the telescopic rod (14) is fixedly mounted with a sliding plate (16). The bottom of the sliding plate (16) is fixedly mounted with a feeding cylinder (15). The top of the telescopic rod (14) is fixedly connected with a storage bin (12). The inner wall of the storage bin (12) is fixedly connected with a metering valve (19).

2. The quartz sand purification reactor according to claim 1, characterized in that: A hopper (18) is fixedly installed at the bottom of the workbench (1), and a water outlet pipe (17) is fixedly installed on the outer wall of the workbench (1).

3. The quartz sand purification reactor according to claim 2, characterized in that: The controller (10) is electrically connected to the first motor (4), and the mixing rod (21) is located at the center of the inner wall of the vessel body (2).

4. The quartz sand purification reactor according to claim 1, characterized in that: The controller (10) is electrically connected to the liquid pump (6), and the liquid pipe (5) is connected through the liquid pump (6) to the inner wall of the vessel body (2).

5. The quartz sand purification reactor according to claim 4, characterized in that: The controller (10) is electrically connected to the telescopic rod (14) and the metering valve (19) respectively. The top inner wall of the support rod (11) is provided with a sliding groove (13), and the inner wall of the sliding groove (13) is adapted to the outer wall of the sliding plate (16).

6. The quartz sand purification reactor according to claim 1, characterized in that: The controller (10) is electrically connected to the second motor (8), the outer wall of the gear (9) meshes with the outer wall of the gear ring (3), and the outer wall of the cleaning scraper (20) contacts the inner wall of the vessel body (2).