Efficient water-cooled screen cleaning and maintaining device

Abstract

The utility model provides an efficient water cooling screen cleaning and maintaining device which comprises a conical barrel, a vibration motor, spring structures and a base, the size of an inner cavity of the conical barrel is matched with the appearance of a water cooling screen, and a lower bottom plate of the conical barrel is installed on the base through the spring structures. A plurality of ultrasonic transducers connected with the ultrasonic transmitter are evenly distributed on the outer wall of the conical barrel in an array mode, and a vibration motor is arranged at the bottom of the conical barrel. Through the structural design and the high-power ultrasonic cleaning technology, rapid and accurate cleaning and maintenance of the water cooling screen are achieved, the overall performance and reliability of industrial equipment are remarkably improved, the equipment maintenance cost is effectively reduced, and then the industrial production efficiency and the product quality are improved.

Description

Technical Field

[0001] This utility model relates to the field of industrial equipment cleaning and maintenance technology, specifically a high-efficiency water-cooled screen cleaning and maintenance device. Background Technology

[0002] In industrial production, many pieces of equipment commonly use water-cooled screens to dissipate heat and ensure stable operation at suitable operating temperatures. Water-cooled screens utilize circulating water to absorb the heat generated by the equipment, effectively reducing its temperature. However, long-term operation can lead to the gradual accumulation of dust, dirt, and scale on the water-cooled screens. These impurities reduce the heat exchange efficiency of the screens, affecting the equipment's heat dissipation performance, potentially causing overheating, unstable operation, or even equipment damage.

[0003] To ensure the normal operation of the equipment, regular cleaning and maintenance of the water-cooled screen is necessary. Traditional cleaning methods include chemical cleaning and manual cleaning. While chemical cleaning can remove some dirt, it poses a risk of environmental pollution and may corrode the water-cooled screen material. Manual cleaning is less efficient, labor-intensive, and it is difficult to ensure thoroughness and consistency. In some cases, cutting and cleaning methods are required, which can damage the integrity of the water-cooled screen structure and increase maintenance costs and time.

[0004] With the continuous advancement of industrial technology, the requirements for cleaning and maintaining water-cooled screens are also increasing. Therefore, developing an efficient, environmentally friendly, and reliable cleaning and maintenance device for water-cooled screens is of significant practical importance.

[0005] The existing technology has the following problems:

[0006] 1. Problems encountered in chemical cleaning:

[0007] 1) Environmental impact: Chemical agents may be released into the external environment during application, causing pollution to natural environments such as soil and water sources.

[0008] 2) Material corrosion: Some chemical agents may corrode the materials of the water-cooled screen, thereby shortening the service life of the water-cooled screen.

[0009] 3) Instability of cleaning effect: Different types of dirt react differently to chemical agents, resulting in inconsistent cleaning effects.

[0010] 2. Problems with manual cleaning:

[0011] 1) Efficiency issues: Manual cleaning requires a lot of time and human resources, which is difficult to adapt to the needs of large-scale industrial production.

[0012] 2) Labor intensity: Cleaning personnel have to undertake heavy physical labor, which can easily lead to fatigue.

[0013] 3) Uncertainty in cleaning quality: Due to human factors, the thoroughness and consistency of cleaning are difficult to guarantee.

[0014] 3. Problems encountered in cleaning cut screens:

[0015] 1) Damage to structural integrity: Cutting the water-cooled screen will damage its structural integrity, reducing its strength and stability.

[0016] 2) Increased maintenance costs: The cut water-cooled screen needs to be repaired, which increases maintenance costs.

[0017] 3) Extended maintenance time: The repair process is complex and time-consuming, affecting the normal operation of the equipment. Utility Model Content

[0018] To address the problems of existing technologies, this invention provides a high-efficiency water-cooled screen cleaning and maintenance device. Through structural design and the integration of high-power ultrasonic cleaning technology, it achieves rapid and precise cleaning and maintenance of water-cooled screens, significantly improving the overall performance and reliability of industrial equipment, effectively reducing equipment maintenance costs, and thus enhancing industrial production efficiency and product quality.

[0019] This utility model provides a high-efficiency water-cooled screen cleaning and maintenance device, including a cone barrel, a vibration motor, a spring structure and a base. The size of the inner cavity of the cone barrel matches the shape of the water-cooled screen. The bottom plate of the cone barrel is mounted on the base through several spring structures. Several ultrasonic transducers connected to ultrasonic transmitters are evenly distributed on the outer wall of the cone barrel. A vibration motor is provided at the bottom of the cone barrel.

[0020] As a further improvement, the height of the cone is at least two-thirds of the height of the water-cooled screen.

[0021] In a further improvement, 45 ultrasonic transducers are evenly distributed on the outer side of the cone, with a transducer frequency of 25kHz and a power of 60 watts.

[0022] Further improvements include a 3000-watt ultrasonic transmitter.

[0023] Further improvements include a vibration motor with a power of 150 watts.

[0024] In a further improvement, the spring structure includes a central column and a spring. The spring is connected to the lower bottom plate of the cone and the base at the top and bottom, respectively. The central column passes through the center of the spring, the bottom of the central column is fixed to the base, and the top of the central column passes through the lower bottom plate of the cone.

[0025] The beneficial effects of this utility model are as follows:

[0026] 1. Improve cleaning efficiency: By adopting ultrasonic cleaning technology, manual intervention is reduced and the efficiency of cleaning operations is improved to meet the needs of large-scale industrial production.

[0027] 2. Reduce environmental pollution: Use environmentally friendly cleaning methods to avoid polluting the environment with chemical agents and ensure that the cleaning process meets environmental standards.

[0028] 3. Protect the water-cooling screen material: Avoid using chemical agents that are corrosive to the water-cooling screen material to extend its service life.

[0029] 4. Ensure cleaning quality: By precisely controlling the operating parameters of the cleaning device, the thoroughness and consistency of cleaning are ensured, thereby improving the heat exchange efficiency of the water-cooled screen.

[0030] 5. Reduce maintenance costs and time: Avoid damaging the integrity of the water-cooled screen structure, reduce maintenance costs and time, and ensure stable operation of the equipment. Attached Figure Description

[0031] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0032] Figure 1 This is the front view of the present utility model.

[0033] Figure 2 This is a top view of the present invention. Detailed Implementation

[0034] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.

[0035] One specific embodiment of this utility model is as follows: Figure 1 and Figure 2As shown, the device structure mainly consists of a cone-shaped barrel, a vibrating motor, a spring structure, and a base. The cone-shaped barrel is sized to fit the shape of the water-cooled screen, and its height is at least two-thirds of the height of the water-cooled screen. Forty-five ultrasonic transducers are evenly arrayed on the outer side of the cone-shaped barrel, with a frequency of 25kHz and a power of 60 watts; it is also equipped with an industrial-grade 3000-watt ultrasonic transmitter. The vibrating motor, with a power of 150 watts, is installed below the cone-shaped barrel.

[0036] The main function of this device is to remove scale formed in water channels due to high temperatures. To protect the water-cooled screen material, no chemical agents are used during the cleaning process. It utilizes the cavitation, acceleration, and direct flow effects of ultrasound in the liquid to directly or indirectly act on the liquid and contaminants, thereby dispersing and peeling off the contaminant layer to achieve the cleaning purpose. During the cleaning process, water at a pressure of 3 kg is applied to the water-cooled screen inlet for rinsing, so that the peeled scale can be promptly carried out of the water channels. The cleaning process is complete when the water flow rate in the water-cooled screen reaches the specified requirements and the water flow at the outlet is clear.

[0037] The various embodiments in this specification are described in a progressive manner. Similar or identical parts between embodiments can be referred to interchangeably. Each embodiment focuses on its differences from other embodiments. In particular, for the device embodiments, the above descriptions are merely preferred embodiments of this utility model. Since they are fundamentally similar to the method embodiments, the descriptions are relatively simple; relevant parts can be referred to the descriptions of the method embodiments. The above descriptions are merely specific embodiments of this utility model, but the protection scope of this utility model is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the scope of the technology disclosed in this utility model, without departing from the principle of this utility model, should be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the scope of the claims.

Claims

1. A high-efficiency water-cooled screen cleaning and maintenance device, characterized in that: The device includes a cone barrel, a vibration motor, a spring structure, and a base. The size of the inner cavity of the cone barrel matches the shape of the water-cooled screen. The bottom plate of the cone barrel is mounted on the base through several spring structures. Several ultrasonic transducers connected to ultrasonic transmitters are evenly distributed on the outer wall of the cone barrel. A vibration motor is installed at the bottom of the cone barrel.

2. The high-efficiency water-cooled screen cleaning and maintenance device according to claim 1, characterized in that: The height of the cone is at least two-thirds of the height of the water-cooled screen.

3. The high-efficiency water-cooled screen cleaning and maintenance device according to claim 1, characterized in that: The cone has 45 ultrasonic transducers evenly distributed on its outer side. The transducer frequency is 25kHz and the power is 60 watts.

4. The high-efficiency water-cooled screen cleaning and maintenance device according to claim 3, characterized in that: The ultrasonic transmitter is 3000 watts.

5. The high-efficiency water-cooled screen cleaning and maintenance device according to claim 1, characterized in that: The vibration motor has a power of 150 watts.

6. The high-efficiency water-cooled screen cleaning and maintenance device according to claim 1, characterized in that: The spring structure includes a central column and a spring. The spring is connected to the bottom plate of the cone and the base at the top and bottom, respectively. The central column passes through the center of the spring, the bottom of the central column is fixed to the base, and the top of the central column passes through the bottom plate of the cone.

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