Profile shaping device for aluminum alloy machining

By using a clamping mechanism and a motor-driven screw and lead screw, combined with the use of a heating sleeve, the shortcomings of existing devices in limiting and torsional straightening are solved, and efficient shaping of aluminum alloy profiles is achieved.

CN223833157UActive Publication Date: 2026-01-27JIANGSU JIACHUANG DOORS & WINDOWS CO LTD
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Patent Information

Application Number
CN202520172132.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-26
Publication Date
2026-01-27
Estimated Expiration
2035-01-26

AI Technical Summary

Technical Problem

Existing aluminum alloy profile straightening devices are difficult to use effectively for clamping, limiting, and adjusting to twist and straighten profiles at any position.

Method used

The clamping mechanism uses the rotating adjusting rod and the screw cylinder to limit the profile. Combined with the screw and lead screw driven by the motor, the profile is clamped and torsional corrected. The deformed area is heated and softened by a heating sleeve.

Benefits of technology

It achieves effective limiting of profiles and torsional correction at any position, improving the profile shaping effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the field of shaping devices, and particularly relates to a profile shaping device for aluminum alloy machining, which comprises a base, a side plate is fixedly connected to the upper end of the base, a clamping mechanism is arranged on the side plate, a sliding plate is slidably connected to the upper end of the base, and a sliding block is fixedly connected to the lower end of the sliding plate. A motor is fixedly installed at the right end of the base, a rotating shaft of the motor penetrates through the base and is rotationally connected with the base, and a screw rod is fixedly connected to the left end of the motor. The motor drives the screw rod to rotate and the sliding block to do threaded motion, the screw rod and the supporting cylinder are rotated to do threaded motion, then the clamping plate moves to clamp a sectional material, the motor drives the gear to rotate, and then the gear ring drives the supporting cylinder to rotate. Further, the device is used for shaping and correcting the torsional deformation part of the profile at any position of the profile, and the heating sleeve is used for heating the deformation part of the profile, so that the profile is more easily corrected.
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Description

Technical Field

[0001] This utility model relates to the field of shaping device technology, specifically a profile shaping device for aluminum alloy processing. Background Technology

[0002] Utility model patent CN211965461U discloses a forming device for aluminum alloy profiles, including a main body with multiple forming roller groups arranged side-by-side. An auxiliary forming module is provided between the forming roller groups. The auxiliary forming module includes two rotating rollers arranged vertically upwards on a horizontal plane. The rotating rollers are symmetrically arranged with adjustable spacing. A first forming wheel with adjustable height for auxiliary forming of the aluminum alloy profile is fitted onto each rotating roller. This forming device effectively improves the forming effect of aluminum alloy profiles.

[0003] However, when using this device, it is not convenient to clamp and limit the profile, and it is also not convenient to adjust and straighten it at any position. Utility Model Content

[0004] The purpose of this utility model is to provide a profile shaping device for aluminum alloy processing, which solves the problems that the device is not convenient for clamping and limiting the profile during use, and at the same time, the device is not convenient for adjusting to twist and straighten at any position.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a profile shaping device for aluminum alloy processing, comprising a base, a side plate fixedly connected to the upper end of the base, a clamping mechanism provided on the side plate, a slide plate slidably connected to the upper end of the base, a slider fixedly connected to the lower end of the slide plate, a motor fixedly mounted on the right end of the base, the motor's shaft passing through the base and rotatably connected to the base, a screw fixedly connected to the left end of the motor, the screw rotatably connected to the base, the screw and the slider being connected by a thread, a shaping mechanism provided on the slide plate, the clamping mechanism comprising a bracket, a bracket fixedly connected to the upper end of the side plate, a pressure plate slidably connected inside the bracket, an adjusting rod connected inside the bracket via a bearing, a screw cylinder slidably connected to the outer side of the adjusting rod, a sliding cylinder slidably connected to the outer side of the screw cylinder, and a spring provided inside the sliding cylinder. By rotating the adjusting rod and the screw cylinder to make a spiral motion, the spring acts on the slide cylinder, causing the pressure plate to press the profile against the upper end of the side plate, limiting the two ends of the profile, allowing the middle of the profile to deflect while limiting the profile.

[0006] Preferably, a sliding pin is fixedly connected to the surface of the screw cylinder, and the sliding pin and the screw cylinder are slidably connected. The sliding pin guides the movement of the screw cylinder.

[0007] Preferably, one end of the spring is fixedly connected to the slide cylinder, and the other end of the spring is fixedly connected to the screw cylinder. By setting the spring, the profile can rotate to a certain extent.

[0008] Preferably, the shaping mechanism includes a support plate. Two support plates are slidably connected to the upper end of the slide plate. One support plate has a support cylinder installed inside via a bearing, and the other support plate has a support cylinder fixedly connected inside. A clamping plate is slidably connected inside the support cylinder, and a gear ring is fixedly connected to the outer side of the support cylinder. A motor is fixedly mounted on the surface of the support plate, and a bidirectional screw is threadedly connected inside the support plate. A limit plate is fixedly connected to the upper end of the slide plate, and the limit plate and the bidirectional screw are rotatably connected. A heating sleeve is fixedly connected to the upper end of the limit plate. The motor drives the screw to rotate and the slide to perform threaded movement. By rotating the screw and the support cylinder, the clamping plate moves to clamp the profile. The motor drives the gear to rotate, which in turn causes the gear ring to rotate the support cylinder. This allows the device to shape and correct the torsional deformation of the profile at any position. The heating sleeve heats the deformed area of ​​the profile, making it easier to correct.

[0009] Preferably, a lead screw is threaded into the interior of the support cylinder, and the lead screw and the clamping plate are connected by bearings. The movement of the clamping plate is controlled by the lead screw.

[0010] Preferably, a gear is fixedly connected to the output end of the motor, and the gear meshes with a gear ring. The rotation of the gear ring is controlled by the gear.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0012] 1. This utility model uses the rotating adjusting rod and screw cylinder to make a spiral movement, which causes the spring to act on the slide cylinder, so that the pressure plate presses the profile on the upper end of the side plate, limiting the two ends of the profile, so that the middle part of the profile can be deflected at the same time, limiting the profile.

[0013] 2. This utility model uses a motor to drive the screw to rotate and the slider to make threaded motion. By rotating the lead screw and the support cylinder to make threaded motion, the clamping plate moves to clamp the profile. The motor drives the gear to rotate, which in turn causes the gear ring to drive the support cylinder to rotate. This allows the device to straighten and correct the torsional deformation of the profile at any position. The heating sleeve heats the deformed part of the profile, making it easier to straighten. Attached Figure Description

[0014] Figure 1 This is a perspective view of the overall structure of this utility model;

[0015] Figure 2 This utility model Figure 1 The left view;

[0016] Figure 3 This utility model Figure 2 A bottom view;

[0017] Figure 4 This utility model Figure 1 A 3D diagram of the support structure.

[0018] In the diagram: 1. Base; 2. Side plate; 3. Clamping mechanism; 4. Slide plate; 5. Slider; 6. Motor; 7. Screw; 8. Shaping mechanism; 31. Bracket; 32. Pressure plate; 33. Adjusting rod; 34. Screw barrel; 35. Slide barrel; 36. Sliding pin; 37. Spring; 81. Support plate; 82. Support cylinder; 83. Clamping plate; 84. Lead screw; 85. Gear ring; 86. Motor; 87. Gear; 88. Double-acting screw; 89. Limiting plate; 810. Heating jacket. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] Please see Figures 1-3 A profile shaping device for aluminum alloy processing includes a base 1, a side plate 2 fixedly connected to the upper end of the base 1, a clamping mechanism 3 provided on the side plate 2, a slide plate 4 slidably connected to the upper end of the base 1, a slider 5 fixedly connected to the lower end of the slide plate 4, a motor 6 fixedly installed on the right end of the base 1, the rotating shaft of the motor 6 passing through the base 1 and rotatably connected to the base 1, a screw 7 fixedly connected to the left end of the motor 6, the screw 7 rotatably connected to the base 1, the screw 7 and the slider 5 being connected by threads, and a shaping mechanism 8 provided on the slide plate 4.

[0021] Please see Figures 1-3The clamping mechanism 3 includes a bracket 31. The upper end of the side plate 2 is fixedly connected to the bracket 31. The inside of the bracket 31 is slidably connected to a pressure plate 32. The inside of the bracket 31 is connected to an adjusting rod 33 via a bearing. The outside of the adjusting rod 33 is connected to a screw cylinder 34 via a thread. The outside of the screw cylinder 34 is slidably connected to a slide cylinder 35. The surface of the screw cylinder 34 is fixedly connected to a sliding pin 36. The sliding pin 36 and the slide cylinder 35 are slidably connected. By setting the sliding pin 36, the movement of the slide cylinder 35 is guided. The inside of the slide cylinder 35 is provided with a spring 37. One end of the spring 37 is fixedly connected to the slide cylinder 35, and the other end of the spring 37 is fixedly connected to the screw cylinder 34. By setting the spring 37, the profile can rotate to a certain extent. By rotating the adjusting rod 33 and the screw cylinder 34 to make threaded movement, the spring 37 acts on the slide cylinder 35, so that the pressure plate 32 presses the profile against the upper end of the side plate 2, limiting the two ends of the profile, so that the middle of the profile can be deflected while limiting the profile.

[0022] Please see Figures 1-2 The shaping mechanism 8 includes a support plate 81. Two support plates 81 are slidably connected to the upper end of the slide plate 4. A support cylinder 82 is installed inside one of the support plates 81 via a bearing. A support cylinder 82 is fixedly connected inside the other support plate 81. A clamping plate 83 is slidably connected inside the support cylinder 82. A lead screw 84 is threadedly connected inside the support cylinder 82. The lead screw 84 and the clamping plate 83 are connected via a bearing. The movement of the clamping plate 83 is controlled by setting the lead screw 84. A gear ring 85 is fixedly connected to the outer side of the support cylinder 82. A motor 86 is fixedly installed on the surface of the support plate 81. A gear 87 is fixedly connected to the output end of the motor 86. The gear 87 meshes with the gear ring 85. The rotation of the gear ring 85 is controlled by setting the gear 87. A bidirectional screw 88 is threadedly connected inside the support plate 81. A limit plate 89 is fixedly connected to the upper end of the slide plate 4. The limit plate 89 and the bidirectional screw 88 are rotatably connected. A heating sleeve 810 is fixedly connected to the upper end of the limit plate 89. The motor 6 drives the screw 7 to rotate and the slider 5 to make threaded motion. The rotating lead screw 84 and the support cylinder 82 make threaded motion, thereby causing the clamping plate 83 to move and clamp the profile. The motor 86 drives the gear 87 to rotate, thereby causing the gear ring 85 to drive the support cylinder 82 to rotate. This allows the device to straighten and correct the torsional deformation of the profile at any position. The heating sleeve 810 heats the deformed part of the profile, making it easier to straighten the profile.

[0023] The specific implementation process of this utility model is as follows: In use, the profile is passed between the side plate 2 and the bracket 31. The adjusting rod 33 and the screw 34 are manually rotated to make a threaded movement, which causes the screw 34 to compress the spring 37. This causes the spring 37 to act on the slide cylinder 35, so that the pressure plate 32 presses the profile against the upper end of the side plate 2, limiting both ends of the profile. This allows the middle of the profile to deflect while limiting the profile. The motor 6 is started, which drives the screw 7 to rotate. The rotation of the screw 7 and the sliding block 5 make a threaded movement, controlling the movement of the slide plate 4, which drives the position change of the shaping mechanism 8. Then, according to the torsion point... The bidirectional rotating screw 88 and the support plate 81 make threaded movements, thereby changing the distance between the two support plates 81. The rotating lead screw 84 and the support cylinder 82 make threaded movements, thereby moving the clamping plate 83 to clamp the profile. Then, the heating sleeve 810 is activated to heat and soften the tortuous part of the profile. At the same time, the motor 86 is activated, and the motor 86 drives the gear 87 to rotate. The gear 87 drives the gear ring 85 to rotate, thereby causing the gear ring 85 to drive the support cylinder 82 to rotate, thereby correcting the torsional deformation of the profile. Thus, the device can straighten and correct the torsional deformation of the profile at any position on the profile.

[0024] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A profile shaping device for aluminum alloy processing, comprising a base (1), characterized in that: A side plate (2) is fixedly connected to the upper end of the base (1), and a clamping mechanism (3) is provided on the side plate (2). A sliding plate (4) is slidably connected to the upper end of the base (1), and a slider (5) is fixedly connected to the lower end of the sliding plate (4). A motor (6) is fixedly installed on the right end of the base (1). The rotating shaft of the motor (6) passes through the base (1) and is rotatably connected to the base (1). A screw (7) is fixedly connected to the left end of the motor (6). The screw (7) is rotatably connected to the base (1), and the screw (7) is connected to the slider (5). The slide plate (4) is provided with a shaping mechanism (8) by means of a threaded connection. The clamping mechanism (3) includes a bracket (31). The upper end of the side plate (2) is fixedly connected to the bracket (31). The inside of the bracket (31) is slidably connected to a pressure plate (32). The inside of the bracket (31) is connected to an adjusting rod (33) by a bearing. The outside of the adjusting rod (33) is connected to a screw cylinder (34) by a thread. The outside of the screw cylinder (34) is slidably connected to a slide cylinder (35). The inside of the slide cylinder (35) is provided with a spring (37).

2. The profile shaping device for aluminum alloy processing according to claim 1, characterized in that: The surface of the screw cylinder (34) is fixedly connected to a sliding pin (36), and the sliding pin (36) and the screw cylinder (35) are slidably connected.

3. The profile shaping device for aluminum alloy processing according to claim 1, characterized in that: One end of the spring (37) is fixedly connected to the slide (35), and the other end of the spring (37) is fixedly connected to the screw (34).

4. The profile shaping device for aluminum alloy processing according to claim 1, characterized in that: The shaping mechanism (8) includes a support plate (81). Two support plates (81) are slidably connected to the upper end of the slide plate (4). A support cylinder (82) is installed inside one of the support plates (81) through a bearing. A support cylinder (82) is fixedly connected inside the other support plate (81). A clamping plate (83) is slidably connected inside the support cylinder (82). A toothed ring (85) is fixedly connected to the outside of the support cylinder (82). A motor (86) is fixedly installed on the surface of the support plate (81). A double-acting screw (88) is threaded inside the support plate (81). A limiting plate (89) is fixedly connected to the upper end of the slide plate (4). The limiting plate (89) and the double-acting screw (88) are rotatably connected. A heating sleeve (810) is fixedly connected to the upper end of the limiting plate (89).

5. The profile shaping device for aluminum alloy processing according to claim 4, characterized in that: The inside of the support cylinder (82) is connected to a lead screw (84) by a thread, and the lead screw (84) and the clamping plate (83) are connected by a bearing.

6. The profile shaping device for aluminum alloy processing according to claim 4, characterized in that: The output end of the motor (86) is fixedly connected to a gear (87), which meshes with a gear ring (85).

Citation Information

Patent Citations

  • Shaping equipment for aluminum alloy profile

    CN211965461U