Conveying mechanism and die-casting machine thereof

By designing a contour-following water cooling system and a reciprocating screw detection device in the die-casting machine, the problems of localized mold cooling and real-time product detection were solved, thereby improving production efficiency and product quality.

CN223833424UActive Publication Date: 2026-01-27YUANZHAN ELECTRONIC TECH (HANGZHOU) CO LTD
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Patent Information

Application Number
CN202423243724.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-27
Publication Date
2026-01-27
Estimated Expiration
2034-12-27

AI Technical Summary

Technical Problem

Traditional die-casting machines are difficult to cool in localized areas of the mold and the conveying mechanism cannot easily monitor products in real time, resulting in low production efficiency.

Method used

Design a contour-following water cooling system and a reciprocating screw testing device. The contour-following water cooling system cools the mold by designing the mold shape, and the reciprocating screw drives the testing device to perform real-time testing of the product.

Benefits of technology

It improves mold cooling efficiency, shortens product cooling time, reduces the complexity of subsequent quality inspection, and improves production efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a conveying mechanism and a die-casting machine thereof, and relates to the technical field of die manufacturing, the conveying mechanism comprises a conveying rail main body, the outer side of the conveying rail main body is fixedly connected with a detection support frame, the side, close to a motor box, of the detection support frame is fixedly connected with a first motor, and the output end of the first motor is fixedly connected with a reciprocating screw rod; the reciprocating screw rod is in threaded connection with the detection equipment body, the top of the bottom supporting plate is provided with a mold supporting main plate and a mold supporting auxiliary plate, one side of the mold supporting main plate is provided with a main mold plate, one side of the mold supporting auxiliary plate is provided with an auxiliary mold plate, the inner side of the auxiliary mold plate is provided with an ejector pin, and the inner side of the main mold plate is provided with a mold core. Profiling water ways are jointly formed between the mold core and the main mold plate and between the auxiliary mold plate and the ejector pin, rapid demolding of the mold is guaranteed through matched use of the arranged profiling water ways and the driving detection equipment, meanwhile, the driving detection equipment can detect the quality of products in real time, and therefore the production efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the field of mold manufacturing technology, and in particular to a conveying mechanism and its die-casting machine. Background Technology

[0002] Mold manufacturing technology is a key technological area in the manufacturing industry, encompassing multiple stages such as mold design, manufacturing, assembly, and debugging. Molds are indispensable tools in industrial production, widely used in the manufacturing of plastic products, metal products, and electronic components. Mold manufacturing technology boasts advantages such as high efficiency, high consistency, and low material consumption, significantly improving the efficiency and accuracy of the manufacturing process. With the rapid development of the manufacturing industry, the demand for mold manufacturing technology is constantly growing. Modern mold manufacturing technology is evolving towards informatization, intelligence, and integration, continuously generating new technological achievements such as CAD / CAM technology and laser rapid prototyping technology. These technologies are injecting new vitality into the development of the mold manufacturing industry.

[0003] Conveyors are widely used in machinery manufacturing, metallurgy, chemical industry and other fields to transport workpieces, items and materials. They have the motion and power characteristics of general transmission chains and can work stably in low-speed heavy-load environments. Die casting machines inject molten metal into the mold cavity and solidify it through high pressure and high speed to manufacture metal products of various complex shapes. Die casting machines are widely used in automobile manufacturing, electronics and electrical appliances, communication equipment and other industries. They are key equipment for achieving high-precision and high-quality metal product production. In mold manufacturing technology, conveyors are mainly used for transporting the mold after die casting is completed.

[0004] Traditional die-casting machines often suffer from problems such as long cooling times and low efficiency due to the thickness of the product structure and the depth of the ribs, resulting in long product cooling times. The structure can also lead to high mold temperatures and localized overheating, where traditional cooling water cannot effectively cool the mold, requiring extensive spray cooling and causing aluminum adhesion to various parts of the product, resulting in unstable production and low efficiency. Furthermore, the conveyor mechanisms used with die-casting machines are mostly simple conveyor belts, which may not allow for real-time inspection of the produced products, increasing the complexity of subsequent inspection processes and reducing work efficiency. Therefore, this paper proposes a new conveyor mechanism and a corresponding die-casting machine. Utility Model Content

[0005] The purpose of this invention is to address the shortcomings of existing technologies, such as the difficulty in localizing mold cooling in die-casting machines and the difficulty in real-time product monitoring in conveying mechanisms, which leads to reduced production efficiency. Therefore, this invention proposes a conveying mechanism and a die-casting machine thereof.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A conveying mechanism includes a conveying rail body, with multiple support legs fixedly connected to the bottom of the conveying rail body. A motor box is fixedly connected to the outer side of the conveying rail body, and a second motor is fixedly connected to the inner side of the motor box. A driving bevel gear is fixedly connected to the output end of the second motor, and a driven bevel gear is fixedly connected to the side of the conveying rail body near the second motor. The driving bevel gear and the driven bevel gear mesh with each other. The second motor drives the driving bevel gear to rotate, thereby causing the driven bevel gear to rotate. The driven bevel gear drives the circumference of the conveying rail body, thereby moving the mold on the conveying rail body.

[0008] A detection support frame is fixedly connected to the outer side of the conveyor rail body. A motor fixing plate is fixedly connected to the side of the detection support frame near the motor box. A first motor is fixedly connected to the inner side of the motor fixing plate. A reciprocating screw is fixedly connected to the output end of the first motor. The reciprocating screw is threadedly connected to the detection equipment body. The detection equipment body is slidably connected to the feed inlet. The reciprocating screw is rotatably connected to the detection support frame.

[0009] A die-casting machine includes a bottom support plate. A main mold support plate and a secondary mold support plate are respectively installed on the top of the bottom support plate. A main mold plate is installed on the side of the main mold support plate near the secondary mold support plate, and a secondary mold plate is installed on the side of the secondary mold support plate near the main mold support plate. An ejector pin is installed on the inner side of the secondary mold plate, and a mold core is installed on the inner side of the main mold plate. A contouring water channel is provided between the mold core and the main mold plate, and between the secondary mold plate and the ejector pin. Both contouring water channels extend to the outer sides of the main mold plate and the secondary mold plate and are equipped with coolant inlets. The contouring water channels introduce coolant to assist in mold demolding.

[0010] The above technical solution further includes:

[0011] The top of the bottom support plate is symmetrically and fixedly connected with limit slide rails. The two limit slide rails are slidably connected to the main mold support plate. The mold support sub-plate is fixedly connected to the bottom support plate. The top of the bottom support plate is fixedly connected with a hydraulic support plate and a hydraulic support frame. The hydraulic support plate is used to support the first hydraulic mechanism, and the hydraulic support frame is used to support the second hydraulic mechanism.

[0012] A first hydraulic mechanism is fixedly connected to the side of the hydraulic support plate near the mold support main board. The first hydraulic mechanism is fixedly connected to the mold support main board. Multiple limiting slides are fixedly connected to the side of the hydraulic support plate near the first hydraulic mechanism. The multiple limiting slides are slidably connected to the mold support main board. A protective plate is fixedly connected to the outer side of the hydraulic support plate. The mold support main board is used to support the main mold plate. The limiting slides are used to guide the movement of the mold support main board. The first hydraulic mechanism is used to push the mold support main board to move.

[0013] A second hydraulic mechanism is fixedly connected to the side of the hydraulic support frame near the mold support sub-plate. A push rod is fixedly connected to one end of the second hydraulic mechanism near the mold support sub-plate. A feed port is fixedly connected to one end of the sub-mold plate near the push rod. The feed port and the push rod are slidably connected. The second hydraulic mechanism is used to push the push rod to squeeze liquid aluminum into the gap between the mold core and the ejector pin.

[0014] The mold support main board is fixedly connected to the main mold plate, and the main mold plate is fixedly connected to the mold core. Coolant interfaces are symmetrically fixedly connected to the outer side of the mold core. The coolant interfaces are connected to the contouring water channel. The contouring water channel is designed to conform to the shape of the mold core. The design of the contouring water channel can effectively cool the mold core and the product being die-cast by the ejector pin.

[0015] The sub-mold plate is fixedly connected to the mold support sub-plate, and the sub-mold plate is fixedly connected to the ejector pin. The mold support sub-plate is used to support the sub-mold plate, and the ejector pin is installed on the inner side of the sub-mold plate.

[0016] This utility model has the following beneficial effects:

[0017] 1. In this utility model, by opening contoured water channels inside the mold core and ejector pin, the contoured water channels are designed to be contoured and can surround the entire mold. The shape of the mold determines the contoured water channels, thereby cooling the parts of the mold core or ejector pin that cannot be cooled, improving the cooling efficiency of the mold core and ejector pin, shortening the product cooling time, and thus improving production efficiency and product quality.

[0018] 2. In this utility model, the main body of the detection equipment is driven by a reciprocating screw to repeatedly scan the product, thereby detecting whether the surface of the produced product meets the standard and whether there are defects inside the product, thus reducing the complexity of subsequent quality inspection and other processes and improving production efficiency. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of a conveying mechanism and its die-casting machine proposed in this utility model;

[0020] Figure 2 This is a schematic diagram of the conveying mechanism in this utility model;

[0021] Figure 3 This is a schematic diagram of the die-casting machine structure in this utility model;

[0022] Figure 4 This is a schematic diagram of the mold assembly structure in this utility model;

[0023] Figure 5This is a side view schematic diagram of the contour-following waterway structure in this utility model;

[0024] Figure 6 This is a top view schematic diagram of the contour-following waterway structure in this utility model.

[0025] In the diagram: 1. Bottom support plate; 2. Hydraulic support plate; 3. Protective plate; 4. Hydraulic support frame; 5. Second hydraulic mechanism; 6. Mold support main plate; 7. Mold support secondary plate; 8. Limiting slide column; 9. Limiting slide rail; 10. Support leg; 11. Motor box; 12. Feed port; 13. Detection support frame; 14. Motor fixing plate; 15. First motor; 16. Detection equipment body; 17. Reciprocating lead screw; 18. Second motor; 19. Driving bevel gear; 20. Driven bevel gear; 21. Conveyor rail body; 22. Push rod; 23. Main mold plate; 24. Secondary mold plate; 25. Mold core; 26. Coolant interface; 27. Ejector pin; 28. First hydraulic mechanism; 29. ​​Contouring water channel. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Example 1

[0028] like Figure 1 - Figure 6 As shown, the present invention proposes a conveying mechanism and a die-casting machine, including a bottom support plate 1. A mold support main plate 6 and a mold support sub-plate 7 are respectively installed on the top of the bottom support plate 1. A main mold plate 23 is installed on the side of the mold support main plate 6 near the mold support sub-plate 7. A sub-mold plate 24 is installed on the side of the mold support sub-plate 7 near the mold support main plate 6. An ejector pin 27 is installed on the inner side of the sub-mold plate 24. A mold core 25 is installed on the inner side of the main mold plate 23. A contouring water channel 29 is provided between the mold core 25 and the main mold plate 23, the sub-mold plate 24, and the ejector pin 27. The two contouring water channels 29 extend to the outer sides of the main mold plate 23 and the sub-mold plate 24 and are equipped with coolant inlets 26. The contouring water channels 29 introduce coolant to assist in mold demolding.

[0029] The top of the bottom support plate 1 is symmetrically and fixedly connected with limit slide rails 9. The two limit slide rails 9 are slidably connected to the main mold support plate 6. The mold support sub-plate 7 is fixedly connected to the bottom support plate 1. The top of the bottom support plate 1 is respectively fixedly connected with hydraulic support plate 2 and hydraulic support frame 4. Hydraulic support plate 2 is used to support the first hydraulic mechanism 28, and hydraulic support frame 4 is used to support the second hydraulic mechanism 5.

[0030] A first hydraulic mechanism 28 is fixedly connected to the side of the hydraulic support plate 2 near the mold support main plate 6. The first hydraulic mechanism 28 is fixedly connected to the mold support main plate 6. Multiple limiting slide columns 8 are fixedly connected to the side of the hydraulic support plate 2 near the first hydraulic mechanism 28. The multiple limiting slide columns 8 are slidably connected to the mold support main plate 6. A protective plate 3 is fixedly connected to the outer side of the hydraulic support plate 2. The mold support main plate 6 is used to support the main mold plate 23. The limiting slide columns 8 are used to guide the movement of the mold support main plate 6. The first hydraulic mechanism 28 is used to push the mold support main plate 6 to move.

[0031] A second hydraulic mechanism 5 is fixedly connected to the side of the hydraulic support frame 4 near the mold support plate 7. A push rod 22 is fixedly connected to one end of the second hydraulic mechanism 5 near the mold support plate 7. A feed port 12 is fixedly connected to one end of the sub-mold plate 24 near the push rod 22. The feed port 12 and the push rod 22 are slidably connected. The second hydraulic mechanism 5 is used to push the push rod 22 to squeeze liquid aluminum into the gap between the mold core 25 and the ejector pin 27.

[0032] The mold support main board 6 is fixedly connected to the main mold plate 23, and the main mold plate 23 is fixedly connected to the mold core 25. Coolant interfaces 26 are symmetrically fixedly connected to the outer side of the mold core 25. The coolant interfaces 26 and the contoured water channels 29 are interconnected. The contoured water channels 29 are designed to conform to the shape of the mold core 25. The design of the contoured water channels 29 can effectively cool the product die-cast by the mold core 25 and the ejector pin 27.

[0033] The sub-mold plate 24 is fixedly connected to the mold support sub-plate 7, and the sub-mold plate 24 is fixedly connected to the ejector pin 27. The mold support sub-plate 7 is used to support the sub-mold plate 24, and the ejector pin 27 is installed on the inner side of the sub-mold plate 24.

[0034] In this embodiment, after the product is manufactured, the worker drives the first hydraulic mechanism 28 to disengage the auxiliary mold plate 24 from the main mold plate 23. Then, a clamp is used to clamp the finished product and place it on the conveyor cabinet body 21. Subsequently, the second motor 18 is controlled to drive the active bevel gear 19 to rotate, which in turn drives the driven bevel gear 20 to rotate. The rotation of the driven bevel gear 20 drives the conveyor cabinet body 21 to move in a circular motion, which in turn moves the product on the conveyor cabinet body 21. At the same time, the first motor 15 is controlled to drive the reciprocating screw 17 to rotate, which drives the detection equipment body 16 to move repeatedly along the guide of the detection support frame 13. The detection equipment body 16 scans and detects the product to check whether the surface of the produced product meets the standard and whether there are any defects inside the product. This reduces the complexity of subsequent quality inspection and other processes and improves production efficiency.

[0035] Example 2

[0036] like Figure 1 - Figure 6 As shown, based on Embodiment 1, a conveying mechanism includes a conveying rail body 21. Multiple support legs 10 are fixedly connected to the bottom of the conveying rail body 21. A motor box 11 is fixedly connected to the outer side of the conveying rail body 21. A second motor 18 is fixedly connected to the inner side of the motor box 11. A driving bevel gear 19 is fixedly connected to the output end of the second motor 18. A driven bevel gear 20 is fixedly connected to the side of the conveying rail body 21 closest to the second motor 18. The driving bevel gear 19 and the driven bevel gear 20 mesh with each other. The second motor 18 drives the driving bevel gear 19 to rotate, which in turn drives the driven bevel gear 20 to rotate. The driven bevel gear 20 drives the conveying rail body 21 circumferentially, causing the mold on the conveying rail body 21 to move.

[0037] A detection support frame 13 is fixedly connected to the outer side of the conveyor rail body 21. A motor fixing plate 14 is fixedly connected to the side of the detection support frame 13 near the motor box 11. A first motor 15 is fixedly connected to the inner side of the motor fixing plate 14. A reciprocating screw 17 is fixedly connected to the output end of the first motor 15. The reciprocating screw 17 is threadedly connected to the detection equipment body 16. The detection equipment body 16 is slidably connected to the feed port 12. The reciprocating screw 17 is rotatably connected to the detection support frame 13.

[0038] In this embodiment, during use, the first hydraulic mechanism 28 first pushes the mold support main plate 6 and the two mold support auxiliary plates 7 closer together. Two limiting slide rails 9 limit the movement of the mold support main plate 6. The movement of the mold support main plate 6 drives the movement of the main mold plate 23, which in turn drives the movement of the mold core 25 until the ejector pin 27 and the mold core 25 are in contact. Then, the air between the ejector pin 27 and the mold core 25 is evacuated to a vacuum state. Subsequently, molten aluminum is injected into the inlet 12, simultaneously driving the first hydraulic mechanism 28... The second hydraulic mechanism 5 drives the push rod 22 to squeeze the aluminum liquid in the feed port 12, so that the aluminum liquid in the feed port 12 fills the gap between the mold core 25 and the ejector pin 27. Since the mold core 25 and the main mold plate 23 and the secondary mold plate 24 and the ejector pin 27 are all provided with contouring water channels 29, the design of the contouring water channels 29 is determined by the shape of the mold, thereby cooling the parts of the mold core or ejector pin that cannot be cooled, improving the cooling efficiency of the mold core 25 and the ejector pin 27, shortening the product cooling time, and thus improving production efficiency and product quality.

[0039] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A conveying mechanism, comprising a conveying rail body (21), characterized in that, The bottom of the conveyor rail body (21) is fixedly connected to multiple support legs (10). The outer side of the conveyor rail body (21) is fixedly connected to a motor box (11). The inner side of the motor box (11) is fixedly connected to a second motor (18). The output end of the second motor (18) is fixedly connected to an active bevel gear (19). The side of the conveyor rail body (21) near the second motor (18) is fixedly connected to a driven bevel gear (20). The active bevel gear (19) and the driven bevel gear (20) mesh with each other. The second motor (18) drives the active bevel gear (19) to rotate, which in turn drives the driven bevel gear (20) to rotate. The driven bevel gear (20) drives the conveyor rail body (21) to move the mold on the conveyor rail body (21) circumferentially.

2. The conveying mechanism according to claim 1, characterized in that, A detection support frame (13) is fixedly connected to the outer side of the conveyor rail body (21). A motor fixing plate (14) is fixedly connected to the side of the detection support frame (13) near the motor box (11). A first motor (15) is fixedly connected to the inner side of the motor fixing plate (14). A reciprocating screw (17) is fixedly connected to the output end of the first motor (15). The reciprocating screw (17) is threadedly connected to the detection equipment body (16). The detection equipment body (16) is slidably connected to the feed port (12). The reciprocating screw (17) is rotatably connected to the detection support frame (13).

3. A die-casting machine, comprising a conveying mechanism as described in any one of claims 1-2 and a bottom support plate (1), characterized in that, The bottom support plate (1) is respectively equipped with a mold support main plate (6) and a mold support sub plate (7). The mold support main plate (6) is equipped with a main mold plate (23) on the side close to the mold support sub plate (7). The mold support sub plate (7) is equipped with a sub mold plate (24) on the side close to the mold support main plate (6). The sub mold plate (24) is equipped with an ejector pin (27) on the inner side. The main mold plate (23) is equipped with a mold core (25) on the inner side. The mold core (25) and the main mold plate (23) are connected to the sub mold plate (24) and the ejector pin (27) by a common contouring water channel (29). The two contouring water channels (29) extend to the outer side of the main mold plate (23) and the sub mold plate (24) and are equipped with coolant inlets (26). The contouring water channels (29) assist the mold demolding by introducing coolant.

4. A die-casting machine according to claim 3, characterized in that, The bottom support plate (1) is symmetrically fixedly connected to the top of the limiting slide rails (9), and the two limiting slide rails (9) are slidably connected to the mold support main plate (6). The mold support sub-plate (7) is fixedly connected to the bottom support plate (1). The top of the bottom support plate (1) is respectively fixedly connected to the hydraulic support plate (2) and the hydraulic support frame (4).

5. A die-casting machine according to claim 4, characterized in that, The hydraulic support plate (2) is fixedly connected to a first hydraulic mechanism (28) on the side near the mold support main plate (6). The first hydraulic mechanism (28) is fixedly connected to the mold support main plate (6). The hydraulic support plate (2) is fixedly connected to a plurality of limiting slide columns (8) on the side near the first hydraulic mechanism (28). The plurality of limiting slide columns (8) are slidably connected to the mold support main plate (6). The outer side of the hydraulic support plate (2) is fixedly connected to a protective plate (3).

6. A die-casting machine according to claim 5, characterized in that, The hydraulic support frame (4) is fixedly connected to a second hydraulic mechanism (5) on the side near the mold support sub-plate (7). The second hydraulic mechanism (5) is fixedly connected to a push rod (22) at one end near the mold support sub-plate (7). The sub-mold plate (24) is fixedly connected to a feed port (12) at one end near the push rod (22). The feed port (12) and the push rod (22) are slidably connected.

7. A die-casting machine according to claim 6, characterized in that, The mold support main board (6) is fixedly connected to the main mold plate (23), the main mold plate (23) is fixedly connected to the membrane core (25), and the outer side of the membrane core (25) is symmetrically fixedly connected to the coolant interface (26). The coolant interface (26) is connected to the contour water channel (29). The contour water channel (29) is designed to be contoured. The water channel design of the contour water channel (29) is determined by the shape of the membrane core (25).

8. A die-casting machine according to claim 7, characterized in that, The sub-mold plate (24) is fixedly connected to the mold support sub-plate (7), and the sub-mold plate (24) is fixedly connected to the ejector pin (27).