Raw material cutting device for wind power tower thick plate door frame production

Abstract

The utility model discloses a raw material cutting device for wind power tower thick plate door frame production, a cutting mechanism comprises a lifting rail, the bottom of the lifting rail is fixedly connected with an upper chain wheel, the inner side of the lifting rail is slidably connected with a lifting block, one end of the lifting block extends to the outside of the lifting rail, and the other end of the lifting block is connected with a lower chain wheel. A rotating block is movably installed at the end, located outside the lifting rail, of the lifting block, a fixed hoop ring is fixedly connected to the side edge of the face, away from the lifting block, of the rotating block, a movable hoop ring is further slidably connected to the outer wall, close to the fixed hoop ring, of the rotating block, and threading holes are formed in the ends of the outer walls of the fixed hoop ring and the movable hoop ring correspondingly; the flame cutting gun is clamped and fixed together through the fixed hoop ring and the movable hoop ring, and the fixed flame cutting gun is limited in the moving direction through the arranged lifting rail, so that it can be guaranteed that the cutting track is straight when an operator holds the flame cutting gun, and the cutting effect can be improved easily.

Description

Technical Field

[0001] This utility model relates to the field of wind turbine tower thick plate door frame production technology, specifically to a raw material cutting device for the production of wind turbine tower thick plate door frames. Background Technology

[0002] Cutting the raw materials for the production of thick plate door frames for wind turbine towers is a critical process. This process usually involves the use of specialized cutting equipment and techniques, such as plasma arc cutting or torch cutting. These techniques ensure that the thick plate material is cut into the required shape and size accurately and efficiently. During the cutting process, it is necessary to ensure that the cut surface is smooth, free of burrs and cracks, in order to meet the requirements of subsequent processing and assembly.

[0003] In the existing technology, thick plate door frames for wind turbine towers are usually made by welding two curved metal plates. The welding parts of the metal plates usually need to be beveled to facilitate subsequent cutting and ensure welding quality. However, since the metal plates of thick plate door frames for wind turbine towers occupy a large space, it is inconvenient for operators to keep the flame cutting gun stable. Therefore, a raw material cutting device for the production of thick plate door frames for wind turbine towers is proposed to solve the above problems. Utility Model Content

[0004] The technical problem to be solved by this utility model is as follows: due to the large space occupied by the thick metal plate frame of the wind turbine tower, it is inconvenient for operators to maintain stability when using the flame cutting gun.

[0005] The objective of this utility model can be achieved through the following technical solutions:

[0006] A raw material cutting device for producing thick plate door frames for wind turbine towers includes a support mechanism, and a cutting mechanism is provided on one side of the support mechanism.

[0007] The cutting mechanism includes a lifting rail, an upper toothed plate is fixedly connected to the bottom of the lifting rail, a lifting block is slidably connected to the inner side of the lifting rail, one end of the lifting block extends to the outside of the lifting rail, and a rotating block is movably installed at the end of the lifting block located outside the lifting rail.

[0008] The rotating block is fixedly connected to a fixed hoop on the side away from the lifting block, and a movable hoop is slidably connected to the outer wall of the rotating block near the fixed hoop. Both the fixed hoop and the movable hoop have through holes at their outer wall ends.

[0009] As a further embodiment of this utility model: a rotating shaft is fixedly connected to the center of the side of the rotating block near the lifting block, the outer wall of the rotating shaft is rotatably connected to the inner wall of the lifting block, and a washer is also fixedly connected to the outer wall of the rotating shaft.

[0010] As a further embodiment of this utility model: a bolt 2 is threadedly connected to one side of the outer wall of the lifting block, the end of the bolt 2 is inserted into the interior of the lifting block and abuts against the washer, and a vertical groove is also provided on the side wall of the lifting rail near the bolt 2, the vertical groove being consistent with the lifting rail in the length direction.

[0011] As a further embodiment of this utility model: the support mechanism includes a cutting platform, a processing port is provided on one side of the cutting platform, a base plate is fixedly connected to the inner side of the processing port, the top of the base plate is rotatably connected to the lifting rail, and the inside of the base plate is movably installed with the upper gear plate, and the top of the lifting rail extends above the cutting platform.

[0012] As a further embodiment of this utility model: a spring is fixedly connected to the bottom of the inner wall of the base plate, a lower toothed plate is fixedly connected to the top of the spring, the top of the lower toothed plate is engaged with the upper toothed plate, a push rod is fixedly connected to the side of the lower toothed plate, the outer wall of the push rod is slidably connected to the inner wall of the base plate, and the top end of the push rod protrudes through the upper surface of the base plate.

[0013] As a further embodiment of this utility model: a stop block is fixedly connected to the center of the top surface of the cutting platform, and a fixing clamp is fixedly connected to both sides of the top surface of the cutting platform.

[0014] As a further embodiment of this utility model: the top surface of the cutting platform is symmetrically and slidably connected to the inner side of the two fixed clamping plates, and the inner walls of both the fixed clamping plates and the movable clamping plates are threaded with bolts.

[0015] The beneficial effects of this utility model are:

[0016] (1) This utility model clamps and fixes the flame cutting gun together with a fixed hoop and a movable hoop, and sets a lifting rail to limit the movement direction of the fixed flame cutting gun, so that the operator can ensure that the cutting trajectory is straight when holding the flame cutting gun, which helps to improve the cutting effect.

[0017] (2) The rotating block connecting the fixed hoop and the movable hoop can rotate relative to the lifting rail, thereby changing the cutting angle of the steel plate and improving the cutting efficiency. In addition, the lifting rail can drive the flame cutting gun to rotate, thereby changing the bevel angle when cutting the steel plate and ensuring the quality of the weld. Attached Figure Description

[0018] The present invention will be further described below with reference to the accompanying drawings.

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0020] Figure 2 This is a schematic diagram of the overall structure of the cutting mechanism in this utility model;

[0021] Figure 3 This is a schematic diagram of the internal structure of the bottom plate in this utility model;

[0022] Figure 4 This is a schematic diagram of the overall structure of the upper dental disc in this utility model;

[0023] Figure 5 This is a top-view cross-sectional structural diagram of the lifting block in this utility model.

[0024] In the diagram: 1. Support mechanism; 101. Cutting platform; 102. Processing port; 103. Abutment block; 104. Fixed clamping plate; 105. Movable clamping plate; 106. Bolt one; 107. Base plate; 108. Spring; 109. Lower gear; 110. Push rod; 2. Cutting mechanism; 201. Lifting rail; 202. Vertical groove; 203. Lifting block; 204. Bolt two; 205. Rotating block; 206. Fixed hoop; 207. Movable hoop; 208. Rotating shaft; 209. Washer; 210. Upper gear. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0026] like Figure 1-5 As shown, a raw material cutting device for producing thick plate door frames of wind turbine towers includes a support mechanism 1, with a cutting mechanism 2 disposed on one side of the support mechanism 1. The cutting mechanism 2 includes a lifting rail 201, with an upper toothed disc 210 fixedly connected to the bottom of the lifting rail 201. A lifting block 203 is slidably connected to the inner side of the lifting rail 201, with one end of the lifting block 203 extending to the outside of the lifting rail 201. A rotating block 205 is movably mounted on the end of the lifting block 203 located outside the lifting rail 201. A fixed hoop 206 is fixedly connected to the side of the rotating block 205 away from the lifting block 203, and a movable hoop 207 is slidably connected to the outer wall of the rotating block 205 near the fixed hoop 206. Both the fixed hoop 206 and the movable hoop 207 have through holes at their outer wall ends. Figure 2 As shown, when the fixed hoop 206 and the movable hoop 207 clamp and fix the flame cutting gun together, the flame cutting gun can only move along the height direction of the lifting rail 201, thereby avoiding cutting deviation.

[0027] A rotating shaft 208 is fixedly connected to the center of the side of the rotating block 205 near the lifting block 203. The outer wall of the rotating shaft 208 is rotatably connected to the inner wall of the lifting block 203, and a washer 209 is also fixedly connected to the outer wall of the rotating shaft 208. Figure 5 As shown, washer 209 is made of rubber;

[0028] A bolt 204 is threaded onto one side of the outer wall of the lifting block 203. The end of the bolt 204 penetrates into the lifting block 203 and abuts against the washer 209. A vertical groove 202 is also provided on the side wall of the lifting rail 201 near the bolt 204. The vertical groove 202 is consistent with the lifting rail 201 in the length direction. Figure 2 As shown, bolt 204 can be tightened through the vertical groove 202;

[0029] The support mechanism 1 includes a cutting platform 101. A processing opening 102 is provided on one side of the cutting platform 101. A base plate 107 is fixedly connected to the inner side of the processing opening 102. The top of the base plate 107 is rotatably connected to a lifting rail 201, and the interior of the base plate 107 is movably installed with an upper gear 210. The top of the lifting rail 201 extends above the cutting platform 101. A spring 108 is fixedly connected to the bottom of the inner wall of the base plate 107. A lower gear 109 is fixedly connected to the top of the spring 108. The top of the lower gear 109 meshes with the upper gear 210. A push rod 110 is fixedly connected to the side of the lower gear 109. The outer wall of the push rod 110 is slidably connected to the inner wall of the base plate 107, and the top of the push rod 110 protrudes from the upper surface of the base plate 107. Figures 3-4 As shown, the spring 108 pushes the lower sprocket 109 upward to engage with the upper sprocket 210, thereby fixing the upper lifting rail 201 relative to the lower sprocket 109, and the push rod 110 prevents the lower sprocket 109 from rotating within the base plate 107.

[0030] A stop block 103 is fixedly connected to the center of the top surface of the cutting platform 101. Fixed clamping plates 104 are fixedly connected to both sides of the top surface of the cutting platform 101. Movable clamping plates 105 are symmetrically slidably connected to the top surface of the cutting platform 101 and inside the two fixed clamping plates 104. Bolts 106 are threaded through and threaded onto the inner walls of both the fixed clamping plates 104 and the movable clamping plates 105. Figure 1 As shown, the abutment block 103 and the fixed clamping plate 104 limit the steel plate to be cut, and the movable clamping plate 105 holds the steel plate in place to keep the steel plate stable during cutting.

[0031] The working principle of this utility model:

[0032] like Figure 1As shown, the steel plate to be cut is placed above the cutting platform 101. The two sides of the steel plate are clamped by the fixed clamping plates 104 and the movable clamping plates 105 on both sides. The fixed clamping plates 104 and the movable clamping plates 105 are kept relatively fixed by bolts 106, thereby ensuring stable clamping.

[0033] Place the flame cutting torch head inside the fixed clamp 206, with the movable clamp 207 abutting against the fixed clamp 206. Secure the fixed clamp 206 and movable clamp 207 with bolts and nuts to ensure stable clamping of the flame cutting torch. Loosen bolt 204 to separate its end from the rotating shaft 208. The rotating block 205 can rotate relative to the lifting block 203, adjusting the cutting angle of the flame cutting torch on the steel plate. Next, move the push rod 110 downward, causing the lower toothed plate 109 to separate from the upper toothed plate 210. At this time, the lifting rail 201 can rotate, thereby adjusting the bevel angle of the flame cutting torch on the steel plate. After releasing the push rod 110, the spring 108 pushes the lower toothed plate 109 upward and re-engages it with the upper toothed plate 210, fixing the lifting rail 201.

[0034] The above description provides a detailed account of one embodiment of the present invention. However, this description is merely a preferred embodiment and should not be construed as limiting the scope of the present invention. All equivalent variations and improvements made within the scope of the claims of the present invention should still fall within the patent coverage of the present invention.

Claims

1. A raw material cutting device for producing thick plate door frames of wind turbine towers, comprising a support mechanism (1), wherein a cutting mechanism (2) is provided on one side of the support mechanism (1). Its features are, The cutting mechanism (2) includes a lifting rail (201), an upper toothed plate (210) is fixedly connected to the bottom of the lifting rail (201), a lifting block (203) is slidably connected to the inner side of the lifting rail (201), one end of the lifting block (203) extends to the outside of the lifting rail (201), and a rotating block (205) is movably installed at the end of the lifting block (203) located outside the lifting rail (201). The rotating block (205) is fixedly connected to a fixed hoop (206) on the side away from the lifting block (203). The rotating block (205) is also slidably connected to a movable hoop (207) near the outer wall of the fixed hoop (206). Both the fixed hoop (206) and the movable hoop (207) have through holes at their outer ends.

2. The raw material cutting device for producing thick plate door frames for wind turbine towers according to claim 1, characterized in that, A rotating shaft (208) is fixedly connected to the middle of the side of the rotating block (205) near the lifting block (203). The outer wall of the rotating shaft (208) is rotatably connected to the inner wall of the lifting block (203), and a washer (209) is also fixedly connected to the outer wall of the rotating shaft (208).

3. The raw material cutting device for producing thick plate door frames for wind turbine towers according to claim 2, characterized in that, The outer wall of the lifting block (203) is threaded with a bolt (204). The end of the bolt (204) is inserted into the lifting block (203) and abuts against the washer (209). The side wall of the lifting rail (201) near the bolt (204) is also provided with a vertical groove (202). The vertical groove (202) is consistent with the lifting rail (201) in the length direction.

4. The raw material cutting device for producing thick plate door frames for wind turbine towers according to claim 3, characterized in that, The support mechanism (1) includes a cutting platform (101), a processing port (102) is provided on one side of the cutting platform (101), a base plate (107) is fixedly connected to the inner side of the processing port (102), the top of the base plate (107) is rotatably connected to the lifting rail (201), and the inside of the base plate (107) is movably installed with the upper tooth plate (210), and the top of the lifting rail (201) extends above the cutting platform (101).

5. The raw material cutting device for producing thick plate door frames of wind turbine towers according to claim 4, characterized in that, A spring (108) is fixedly connected to the bottom of the inner wall of the base plate (107). A lower toothed plate (109) is fixedly connected to the top of the spring (108). The top of the lower toothed plate (109) is engaged with the upper toothed plate (210). A push rod (110) is fixedly connected to the side of the lower toothed plate (109). The outer wall of the push rod (110) is slidably connected to the inner wall of the base plate (107), and the top of the push rod (110) protrudes from the upper surface of the base plate (107).

6. The raw material cutting device for producing thick plate door frames for wind turbine towers according to claim 5, characterized in that, A stop block (103) is fixedly connected to the middle of the top surface of the cutting platform (101), and a fixing clamp (104) is fixedly connected to both sides of the top surface of the cutting platform (101).

7. The raw material cutting device for producing thick plate door frames for wind turbine towers according to claim 6, characterized in that, The cutting platform (101) is symmetrically slidably connected to a movable clamping plate (105) on the top surface and inside the two fixed clamping plates (104). The inner walls of the fixed clamping plates (104) and the movable clamping plates (105) are both threadedly connected with bolts (106).

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