Synchronous welding equipment
By employing fixed and sliding chuck modules, linear guide rails, and lead screw modules in the welding equipment, combined with heat-insulating dustproof covers and protective doors, the problems of welding accuracy and versatility have been solved, achieving a high-precision, safe, and efficient welding process that can adapt to diverse production needs.
Patent Information
- Application Number
- CN202423303307.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2034-12-31
AI Technical Summary
Early welding equipment had a simple chuck module structure, making it difficult to accurately control the relative position of the workpiece. This resulted in low welding accuracy, insufficient versatility and flexibility, and an inability to meet the high-quality and diversified production needs of modern manufacturing.
It adopts fixed and sliding chuck modules, combined with linear guide rails and linear screw modules, to achieve precise displacement control of the workpiece. It is also equipped with heat-insulating dustproof covers and sliding protective doors to ensure the accuracy and safety of the welding process.
It improves welding quality and production efficiency, reduces equipment maintenance frequency and costs, provides a safe working environment, and can adapt to rapid adjustments of workpieces of different sizes and shapes, meeting the needs of high-end manufacturing.
Smart Images
Figure CN223833769U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of synchronous welding technology, and more specifically, to a synchronous welding device. Background Technology
[0002] In early welding equipment, chuck modules were usually simple in structure and single in function. Most of them used fixed or rudimentary adjustment methods, which made it difficult to accurately control the relative position of two workpieces, resulting in low welding accuracy and high scrap rate, which could not meet the increasingly stringent welding quality requirements of modern manufacturing industry.
[0003] Traditional equipment lacks versatility and flexibility. When faced with workpieces of different sizes and shapes, a lot of time needs to be spent on tooling changes and equipment debugging, making it unable to adapt to diverse production needs and rapidly changing market environments.
[0004] Therefore, this application proposes a synchronous welding device to solve the above-mentioned problems. Utility Model Content
[0005] To address the aforementioned problems, this application provides a synchronous welding device.
[0006] The synchronous welding equipment provided in this application adopts the following technical solution:
[0007] A synchronous welding device, comprising:
[0008] A base, on which chuck modules are symmetrically arranged, the chuck modules being a first chuck module fixedly arranged and a second chuck module slidably arranged, the drive components of the first chuck module and the second chuck module being electrically connected;
[0009] The base is provided with a first linear slide rail, and the second chuck module is slidably mounted on the base via the first linear slide rail;
[0010] The base is located between the two chuck modules and a welding assembly is also provided.
[0011] Furthermore, the chuck module is provided with a base, and the first linear slide rail is fixedly mounted on the base; the bottom of the second chuck module is provided with a heat-insulating and dust-proof cover, the other end of the heat-insulating and dust-proof cover is mounted on the machine base, and the heat-insulating and dust-proof cover covers part of the first linear slide rail.
[0012] Through the above technical solutions, the relative position of the workpiece is more precise during the welding process, which helps to improve the welding quality; the heat insulation and dustproof cover effectively prevents dust, metal shavings and other impurities from entering, reduces the wear risk of the slide rail, extends its service life, and reduces the frequency and cost of equipment maintenance.
[0013] Furthermore, both the base and the machine base are provided with through rectangular holes; a linear screw module is connected to the bottom of the second chuck module, the sliding range of the slider of the linear screw module is located within the rectangular hole, and the two ends of the screw in the linear screw module are rotatably disposed at the bottom of the base; a drive motor is provided at the bottom of the machine base, and a drive gear is provided on the output shaft of the drive motor and is connected to the driven gear at either end of the linear screw module via a synchronous belt.
[0014] The above technical solution enables precise displacement control of the second chuck module, meeting the process requirements for high precision in welding positions; it also features high transmission efficiency, smooth operation, and low noise, ensuring the reliability of the equipment under long-term high-intensity operation.
[0015] Furthermore, the base is provided with an oblong hole parallel to the chuck module. The top and bottom surfaces of the oblong hole are respectively provided with a second linear slide rail and a slide rod. A protective door is slidably mounted on the second linear slide rail. An observation window is also provided on the protective door. A slider is slidably mounted on the slide rod and fixedly connected to the observation window. In the initial state, the protective door is on the same longitudinal line as the welding assembly.
[0016] Through the above technical solutions, the protective door can effectively block the strong light, high-temperature spatter and harmful gases generated during welding, creating a safe working environment for operators and reducing the risk of accidental injury to operators.
[0017] Furthermore, the sliding direction of the protective door is opposite to the sliding direction of the second chuck module.
[0018] The above technical solution effectively avoids interference between the two during the movement process, ensuring the smoothness and stability of the equipment operation. In actual production, when the second chuck module needs to adjust its position according to the workpiece size, the protective door can slide in the opposite direction, providing operators with sufficient operating space to facilitate their work such as loading and unloading of workpieces, debugging and maintenance of equipment, and improving work efficiency.
[0019] In summary, this application includes at least one of the following beneficial technical effects:
[0020] The chuck module design, stable transmission and support structure, and effective protective measures ensure accurate positioning and stable clamping of the workpiece during the welding process, reduce welding defects, improve weld quality and product consistency, and meet the needs of high-end manufacturing industries with stringent welding quality requirements.
[0021] It can be quickly and accurately adjusted to adapt to workpieces of different sizes and shapes, reducing equipment debugging time and tooling change frequency. At the same time, the stable and reliable operating system ensures production continuity and improves production efficiency. Attached Figure Description
[0022] Figure 1 This is a schematic diagram of the structure of this application. Figure 1 ;
[0023] Figure 2 This is a schematic diagram of the structure of this application. Figure 2 .
[0024] The following are the labels in the diagram: 1. Base; 2. First chuck module; 3. Second chuck module; 4. First linear slide rail; 5. Welding assembly; 6. Base; 7. Insulation and dustproof cover; 8. Rectangular hole; 9. Linear screw module; 10. Drive motor; 11. Oval hole; 12. Second linear slide rail; 13. Slide rod; 14. Protective door. Detailed Implementation
[0025] The technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the scope of protection of this application.
[0026] In the description of this application, it should be noted that the terms "upper," "lower," "inner," "outer," "top / bottom," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0027] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installed," "equipped with," "sleeved / connected," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances. Example
[0028] The following is in conjunction with the appendix Figure 1-2 provides further detailed description of this application.
[0029] This application discloses a synchronous welding device, including:
[0030] The machine base 1 has chuck modules symmetrically arranged on it. The chuck modules are a first chuck module 2 that is fixedly arranged and a second chuck module 3 that is slidably arranged. The drive components of the first chuck module 2 and the second chuck module 3 are electrically connected.
[0031] A first linear slide rail 4 is provided on the base 1, and the second chuck module 3 is slidably mounted on the base 1 via the first linear slide rail 4;
[0032] The base 1 is located between the two chuck modules and a welding assembly 5 is also provided.
[0033] See Figure 1 and Figure 2 The chuck module is equipped with a base 6, and the first linear slide rail 4 is fixedly mounted on the base 6; the bottom of the second chuck module 3 is equipped with a heat-insulating dustproof cover 7, the other end of which is mounted on the machine base 1, and the heat-insulating dustproof cover 7 covers part of the first linear slide rail 4; the relative position of the workpiece is more precise during the welding process, which helps to improve the welding quality; the heat-insulating dustproof cover 7 effectively prevents dust, metal shavings and other impurities from entering, reduces the risk of wear on the slide rail, extends its service life, and reduces the frequency and cost of equipment maintenance.
[0034] See Figure 1 and Figure 2 Both the base 6 and the machine base 1 are provided with through rectangular holes 8; the bottom of the second chuck module 3 is connected to a linear lead screw module 9, the sliding range of the linear lead screw module 9 is located within the rectangular hole 8, and the two ends of the lead screw in the linear lead screw module 9 are rotatably set at the bottom of the base 6; the bottom of the machine base 1 is provided with a drive motor 10, the output shaft of the drive motor 10 is provided with a drive gear and is connected to the driven gear at either end of the linear lead screw module 9 through a synchronous belt; it can realize precise displacement control of the second chuck module 3, meet the process requirements of high precision welding position; it has high transmission efficiency, and runs smoothly with low noise, ensuring the reliability of the equipment under long-term high-intensity work.
[0035] See Figure 1 and Figure 2The base 1 is provided with an oblong hole 11 parallel to the chuck module. The top and bottom surfaces of the oblong hole 11 are respectively provided with a second linear slide rail 12 and a slide rod 13. A protective door 14 is slidably mounted on the second linear slide rail 12. An observation window is also provided on the protective door 14. A slider is slidably mounted on the slide rod 13 and fixedly connected to the observation window. In the initial state, the protective door 14 is on the same longitudinal line as the welding assembly 5. During welding, the protective door 14 can effectively block the strong light, high-temperature spatter and harmful gases generated by welding, creating a safe working environment for the operator and reducing the risk of accidental injury to the operator.
[0036] See Figure 1 and Figure 2 The sliding direction of the protective door 14 is opposite to that of the sliding direction of the second chuck module 3; this effectively avoids interference between the two during movement, ensuring the smoothness and stability of the equipment operation; in actual production, when the second chuck module 3 needs to adjust its position according to the workpiece size, the protective door 14 can slide in the opposite direction, providing operators with sufficient operating space, facilitating their work such as loading and unloading of workpieces, debugging and maintenance of equipment, and improving work efficiency.
[0037] The implementation principle of a synchronous welding device according to an embodiment of this application is as follows: Before welding, two workpieces to be welded are firmly installed on the first chuck module 2 and the second chuck module 3 respectively; the first chuck module 2 is precisely controlled by the electronic control system to remain fixed, and the drive motor 10 is started at the same time. The active gear on the output shaft of the drive motor 10 drives the passive gear at the end of the linear lead screw module 9 to rotate via the synchronous belt, so that the lead screw of the linear lead screw module 9 rotates, thereby driving the second chuck module 3 to slide along the first linear slide rail 4 toward the first chuck module 2, so as to precisely adjust the two workpieces to the position and spacing required for welding.
[0038] After positioning is completed, welding assembly 5 is activated to heat and melt the welding parts of the two workpieces and form a weld, thus completing the welding process. During the welding process, the protective door 14 is closed, and the operator can observe the welding situation in real time through the observation window.
[0039] After welding is completed, the protective door 14 opens, and the second chuck module 3 can slide in the reverse direction as needed, facilitating the operator to remove the welded workpiece and proceed with the next round of welding. Throughout the process, all components work closely together, achieving efficient, precise, and safe synchronous welding operations through the electrical control system and a precise mechanical transmission structure, ensuring a dual improvement in welding quality and production efficiency.
[0040] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.
Claims
1. A synchronous welding device, characterized in that, include: A base (1) is provided with chuck modules symmetrically arranged on the base (1). The chuck modules are a first chuck module (2) fixedly arranged and a second chuck module (3) slidably arranged. The drive components of the first chuck module (2) and the second chuck module (3) are electrically connected. The base (1) is provided with a first linear slide rail (4), and the second chuck module (3) is slidably disposed on the base (1) via the first linear slide rail (4); The base (1) is located between the two chuck modules and is also provided with a welding assembly (5).
2. The synchronous welding equipment according to claim 1, characterized in that: The chuck module is provided with a base (6), and the first linear slide rail (4) is fixedly installed on the base (6); the bottom of the second chuck module (3) is provided with a heat insulation and dustproof cover (7), the other end of the heat insulation and dustproof cover (7) is installed on the machine base (1), and the heat insulation and dustproof cover (7) covers part of the first linear slide rail (4).
3. The synchronous welding equipment according to claim 2, characterized in that: Both the base (6) and the machine base (1) are provided with through rectangular holes (8); the bottom of the second chuck module (3) is connected to a linear lead screw module (9), the sliding range of the slider of the linear lead screw module (9) is located within the rectangular hole (8), and the two ends of the lead screw in the linear lead screw module (9) are rotatably set at the bottom of the base (6); the bottom of the machine base (1) is provided with a drive motor (10), the output shaft of the drive motor (10) is provided with a drive gear and is connected to the passive gear at any end of the linear lead screw module (9) via a synchronous belt.
4. The synchronous welding equipment according to claim 1, characterized in that: The base (1) is provided with an oblong hole (11) parallel to the chuck module. The top and bottom surfaces of the oblong hole (11) are respectively provided with a second linear slide rail (12) and a slide rod (13). A protective door (14) is slidably provided on the second linear slide rail (12). An observation window is also provided on the protective door (14). A slider is slidably provided on the slide rod (13) and fixedly connected to the observation window. In the initial state, the protective door (14) is on the same longitudinal line as the welding assembly (5).
5. The synchronous welding equipment according to claim 4, characterized in that: The sliding direction of the protective door (14) is opposite to that of the sliding direction of the second chuck module (3).