Detection jig with adsorption structure

By introducing a fixed flipping component, a fixing component, and an adsorption component into the inspection fixture, the problem of incomplete inspection positions in stamping parts inspection is solved, realizing multi-directional inspection and stable fixation, and adapting to workpieces of different shapes and sizes.

CN223834325UActive Publication Date: 2026-01-27SHENZHEN WOHAI TECH CO LTD
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Patent Information

Application Number
CN202422877214.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-25
Publication Date
2026-01-27
Estimated Expiration
2034-11-25

AI Technical Summary

Technical Problem

In the prior art, when the stamped part is flipped for inspection after being clamped and fixed, the positions of the clamps on both sides cannot be detected, resulting in an incomplete detection range.

Method used

A testing fixture with an adsorption structure was designed, including a fixed flipping component, a fixing component, a rotating component, and an adsorption component. The fixture achieves multi-directional flipping, fixing, and rotation of the workpiece through components such as an electric telescopic rod, a stepper motor, and a vacuum pump, ensuring comprehensive testing.

Benefits of technology

It enables multi-directional inspection of stamped parts, improves the comprehensiveness and stability of inspection, avoids workpiece displacement during rotation, and adapts to the fixing of workpieces of different shapes and sizes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model is applicable to the technical field of detection jigs, and provides a detection jig with an adsorption structure, which comprises a fixed seat, a rotating component arranged in the middle of the upper end of the fixed seat, and a fixed turnover component arranged at the upper end of the fixed seat; the fixed turnover assembly comprises side plates fixedly connected with the two sides of the upper end of the fixed seat respectively, a controller is installed on the side plate on one side, first stepping motors are installed at the upper ends of the sides, away from each other, of the two side plates respectively, and the fixed turnover assembly and the fixing assembly are arranged, so that a detected workpiece can be turned over conveniently; according to the multi-direction detection device, detection in multiple directions is facilitated, workpieces in different shapes can be conveniently fixed by arranging the fixing assembly, the direction of the workpieces can be conveniently rotated by arranging the rotating assembly, so that clamping parts can be conveniently replaced, and adsorption fixation during rotation is facilitated by arranging the adsorption assembly, so that deviation is avoided.
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Description

Technical Field

[0001] This utility model belongs to the field of testing fixture technology, and in particular relates to a testing fixture with an adsorption structure. Background Technology

[0002] Stamping is a plastic processing technology that uses the pressure of a die to deform sheet metal, thereby obtaining parts with certain shapes, sizes and properties. The parts obtained after stamping are called stamping parts. During the inspection process, stamping parts are clamped and fixed by a fixture to facilitate inspection by instruments or measuring tools.

[0003] Application No. 202323581574.6 discloses a stamping part inspection fixture, including a base plate and two sets of vertical plates. A clamping mechanism is provided on the vertical plates, comprising a horizontal column and a bearing. A side plate is fixedly mounted on one end of the horizontal column, and a mounting ring is fixedly mounted on the inner wall of the bearing. One end of the horizontal column passes through the interior of the mounting ring, and an upper screw hole is opened inside the mounting ring. An upper screw rod is disposed inside the upper screw hole, and the working end of the upper screw rod extends to the surface of the horizontal column. This utility model, through its designed clamping mechanism, can not only clamp stamping parts of different shapes firmly under the action of the horizontal screw rod and the chuck, but also allow for the rotation of the stamping parts, facilitating inspection. This avoids the problems associated with traditional servo motor-driven rotation of stamping parts, which can lead to servo motor failures, thus improving the fixture's effectiveness in inspecting stamping parts.

[0004] The existing technology still has the following shortcomings:

[0005] Existing technology allows for the clamping and fixing of stamped parts, followed by flipping to facilitate inspection of multiple surfaces. However, the positions of the clamps on both sides cannot be inspected, resulting in insufficient inspection coverage. Utility Model Content

[0006] This invention provides a testing fixture with an adsorption structure, which aims to solve the problem that in the prior art, after clamping and fixing a stamped part, it is convenient to test multiple sides by flipping it, but the positions of the clamps on both sides cannot be tested, and the testing position is not comprehensive enough.

[0007] This utility model is implemented as follows: a detection fixture with an adsorption structure includes: a fixed base, a rotating component disposed in the middle of the upper end of the fixed base, and a fixed flipping component disposed at the upper end of the fixed base; the fixed flipping component includes side plates fixedly connected to both sides of the upper end of the fixed base, wherein a controller is installed on one side plate, and a first stepper motor is installed on the upper end of the side plates that are far apart from each other; through holes are respectively opened in the middle of the upper end of the two side plates, and the output ends of the two first stepper motors are respectively fixedly connected to steering plates through the two through holes; first electric telescopic rods are respectively fixedly connected to the side plates that are close to each other, and clamping plates are respectively fixedly connected to the telescopic ends of the two first electric telescopic rods.

[0008] Preferably, the fixed flipping assembly further includes a circular groove formed on the upper end of one side of the two side plates that are close to each other; two through holes are respectively located in the middle of the two circular grooves; two guide rods are respectively fixedly connected to the two ends of the two steering plates that are close to the two circular grooves, and the four guide rods are slidably connected to the two circular grooves respectively.

[0009] Preferably, a fixing assembly is provided on one side of the two clamping plates close to each other. The fixing assembly includes a plurality of second electric telescopic rods fixedly connected to the two clamping plates on the side of the two clamping plates close to each other. The telescopic ends of the plurality of second electric telescopic rods are respectively fixedly connected to rubber blocks. The plurality of second electric telescopic rods are all electrically connected to the controller.

[0010] Preferably, a pressure sensor is installed inside each of the rubber blocks, and all of the pressure sensors are electrically connected to the controller.

[0011] Preferably, the rotating assembly includes a third electric telescopic rod that is fixedly connected to both sides of the upper end of the fixed base. The telescopic ends of the two third electric telescopic rods are fixedly connected to the same support plate. A second stepper motor is installed in the middle of the bottom of the support plate. A bracket is detachably fixedly connected between the lower end of the second stepper motor and the fixed base.

[0012] Preferably, the rotating assembly includes an insertion hole in the middle of the support plate, the output end of the second stepper motor passes through the insertion hole and is fixedly connected to a disk, guide blocks are fixedly connected to both sides of the bottom of the disk, a circular groove is provided at the upper end of the support plate, and both guide blocks are slidably connected to the circular groove.

[0013] Preferably, the disc is provided with an adsorption component, the adsorption component including a placement groove formed on the disc, and a vacuum pump is installed inside the placement groove.

[0014] Preferably, the adsorption assembly further includes a circular cover that is detachably and fixedly connected to the top of the placement groove. The circular cover has an adsorption port in the middle and auxiliary ports are circumferentially formed around the adsorption port. The suction end of the vacuum pump is connected to the adsorption port and the auxiliary ports. A sealing ring is installed around the contact position between the suction end of the vacuum pump and the adsorption port and the auxiliary ports.

[0015] Compared with the prior art, the embodiments of this application have the following main advantages:

[0016] By setting up a fixed flipping component and a fixing component, it is easy to flip the workpiece to be inspected, thus facilitating inspection in multiple directions. By setting up a fixing component, it is easy to fix workpieces of different shapes. By setting up a rotating component, it is easy to rotate the workpiece, thus facilitating the change of clamping position. By setting up an adsorption component, it is easy to adsorb and fix during rotation, avoiding displacement. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0018] Figure 2 This is a front view structural diagram of the present invention;

[0019] Figure 3 This is a front view cross-sectional structural diagram of the present invention;

[0020] Figure 4 This is a top view of the structure of this utility model;

[0021] Figure 5 This is a utility model Figure 1 Enlarged structural diagram at point A in the middle;

[0022] In the diagram: 1. Fixed base; 2. Fixed flipping assembly; 3. Rotating assembly; 4. Side plate; 5. First stepper motor; 6. Steering plate; 7. Through hole; 8. Circular groove; 9. Slide rod; 10. First electric telescopic rod; 11. Clamping plate; 12. Second electric telescopic rod; 13. Rubber block; 14. Third electric telescopic rod; 15. Support plate; 16. Second stepper motor; 17. Disc; 18. Placement slot; 19. Vacuum pump; 20. Circular cover; 21. Adsorption port; 22. Auxiliary port; 23. Penetration hole; 24. Pressure sensor; 25. Guide block; 26. Circular slide groove; 27. Controller; 28. Fixed assembly; 29. ​​Adsorption assembly; 30. Bracket. Detailed Implementation

[0023] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used herein in the specification of the application is for the purpose of describing particular embodiments only and is not intended to be limiting of the application; the terms "comprising" and "having," and any variations thereof, in the specification, claims, and foregoing drawings of this application are intended to cover non-exclusive inclusion. The terms "first," "second," etc., in the specification, claims, or foregoing drawings of this application are used to distinguish different objects, not to describe a particular order.

[0024] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.

[0025] This utility model embodiment provides a detection fixture with an adsorption structure, such as Figure 1-5 As shown, it includes: a fixed base 1, a rotating component 3 is provided at the middle of the upper end of the fixed base 1, and a fixed flipping component 2 is provided at the upper end of the fixed base 1; the fixed flipping component 2 includes side plates 4 fixedly connected to both sides of the upper end of the fixed base 1, a controller 27 is installed on one side plate 4, and a first stepper motor 5 is installed at the upper end of the side plates 4 that are far apart from each other; through holes 7 are opened at the middle of the upper end of the two side plates 4, and the output ends of the two first stepper motors 5 are fixedly connected to the steering plates 6 through the two through holes 7 respectively, and the side plates 6 that are close to each other are fixedly connected to the first electric telescopic rods 10 respectively, and the telescopic ends of the two first electric telescopic rods 10 are fixedly connected to the clamping plates 11 respectively.

[0026] It should be noted that, due to the existing technology, after clamping and fixing the stamped part, it is convenient to inspect multiple sides by flipping it. However, the positions of the clamps on both sides cannot be inspected, and the inspection position is not comprehensive enough. This solution sets up a fixed flipping component 2 and a fixing component 28 to facilitate the flipping of the workpiece to be inspected, thereby facilitating inspection from multiple directions. The fixing component 28 is set up to facilitate the fixing of workpieces of different shapes. The rotating component 3 is set up to facilitate the rotation direction of the workpiece, thereby facilitating the change of clamping position. The adsorption component 29 is set up to facilitate adsorption and fixation during rotation, avoiding displacement.

[0027] In a further preferred embodiment of this utility model, such as Figure 1-4As shown, the fixed flipping assembly 2 also includes circular grooves 8 opened on the upper ends of the two side plates 4 that are close to each other; two through holes 7 are respectively located in the middle of the two circular grooves 8; two guide rods 9 are fixedly connected to the two ends of the two turning plates 6 that are close to the two circular grooves 8 respectively, and the four guide rods 9 are slidably connected to the two circular grooves 8 respectively.

[0028] In this embodiment, the rotation is easily guided, making it more stable.

[0029] In a further preferred embodiment of this utility model, such as Figure 1-4 As shown, a fixing component 28 is provided on one side of the two clamping plates 11 close to each other. The fixing component 28 includes a plurality of second electric telescopic rods 12 that are fixedly connected to the two clamping plates 11 on the side close to each other. The telescopic ends of the plurality of second electric telescopic rods 12 are fixedly connected to rubber blocks 13. The plurality of second electric telescopic rods 12 are all electrically connected to the controller 27.

[0030] In this embodiment, it is convenient to fix workpieces of different sizes.

[0031] In a further preferred embodiment of this utility model, such as Figure 1-3 As shown, pressure sensors 24, model JHBM-H1, are installed inside several rubber blocks 13, and all pressure sensors 24 are electrically connected to the controller 27.

[0032] In this embodiment, over-clamping is prevented, and pressure sensors 24 are installed to facilitate detection of whether each rubber block 13 is in proper contact with the workpiece, thereby improving the clamping and fixing effect.

[0033] It should be noted that the model number JHBM-H1 of the pressure sensor 24 is not the only limitation, but is selected and determined according to the actual specifications of the device. The specific selection calculation method adopts the existing technology in this field, so it will not be described in detail.

[0034] The power supply and operating principle of the pressure sensor 24 are clear to those skilled in the art and will not be described in detail here.

[0035] In a further preferred embodiment of this utility model, such as Figure 1-3 As shown, the rotating assembly 3 includes a third electric telescopic rod 14 that is fixedly connected to both sides of the upper end of the fixed base 1. The telescopic ends of the two third electric telescopic rods 14 are fixedly connected to the same support plate 15. A second stepper motor 16 is installed in the middle of the bottom of the support plate 15. A bracket 30 is detachably fixedly connected between the lower end of the second stepper motor 16 and the fixed base 1.

[0036] In this embodiment, to facilitate height adjustment and avoid affecting the flipping, the two third electric telescopic rods 14 are controlled by the controller 27 to run synchronously at the same speed.

[0037] In a further preferred embodiment of this utility model, such as Figure 1-3 As shown, the rotating component 3 includes an insertion hole 23 in the middle of the support plate 15. The output end of the second stepper motor 16 passes through the insertion hole 23 and is fixedly connected to a disk 17. Guide blocks 25 are fixedly connected to the bottom sides of the disk 17 respectively. A circular groove 26 is provided at the upper end of the support plate 15. Both guide blocks 25 are slidably connected to the circular groove 26.

[0038] In this embodiment, the rotation is guided to make the rotation more stable.

[0039] In a further preferred embodiment of this utility model, such as Figure 1-3 As shown, an adsorption component 29 is provided in the disc 17. The adsorption component 29 includes a placement groove 18 opened on the disc 17, and a vacuum pump 19 is installed inside the placement groove 18.

[0040] In this embodiment, it is convenient to fix it during rotation.

[0041] In a further preferred embodiment of this utility model, such as Figure 1-3 As shown, the adsorption assembly 29 also includes a round cover 20 that is detachably and fixedly connected to the top of the placement groove 18. The round cover 20 has an adsorption port 21 in the middle and auxiliary ports 22 are circumferentially opened around the adsorption port 21. The suction end of the vacuum pump 19 is connected to the adsorption port 21 and several auxiliary ports 22. A sealing ring is installed around the contact position between the suction end of the vacuum pump 19 and the adsorption port 21 and several auxiliary ports 22.

[0042] In this embodiment, it is convenient to increase the suction force and the contact area of ​​the workpiece, thereby improving the adsorption effect.

[0043] All electrical components mentioned in this article are electrically connected to the controller 27 and the power supply. The control method of this utility model is controlled by the controller 27. The control circuit of the controller 27 can be implemented by simple programming by those skilled in the art. The power supply is also common knowledge in the art. Since this utility model is mainly used to protect mechanical devices, the control method and circuit connection will not be explained in detail.

[0044] It should be noted that, for the sake of simplicity, the foregoing embodiments are all described as a series of actions. However, those skilled in the art should understand that the present invention is not limited to the described order of actions, as some steps may be performed in other orders or simultaneously according to the present invention. Furthermore, those skilled in the art should also understand that the embodiments described in the specification are preferred embodiments, and the actions and modules involved are not necessarily essential to the present invention.

[0045] It should be understood that the disclosed apparatus can be implemented in other ways, given the several embodiments provided in this application. For example, the apparatus embodiments described above are merely illustrative. For instance, the division of units described above may be implemented in other ways in practice. For example, multiple units or components may be combined or integrated into another system, or some features may be ignored or not executed. Furthermore, the coupling or communication connections shown or discussed may be through some interfaces; indirect coupling or communication connections between devices or units may be telecommunications or other forms.

[0046] The units described above as separate components may or may not be physically separate. The components shown as units may or may not be physical units; that is, they may be located in one place or distributed across multiple network units. Some or all of the units can be selected to achieve the purpose of this embodiment according to actual needs.

[0047] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit the scope of protection of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on these embodiments, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model. Although this utility model has been described in detail with reference to the above embodiments, those skilled in the art can still combine, add, delete, or otherwise adjust the features of the various embodiments of this utility model according to the circumstances without conflict or creative effort, thereby obtaining different technical solutions that do not fundamentally depart from the concept of this utility model. These technical solutions are also within the scope of protection of this utility model.

Claims

1. A detection fixture with an adsorption structure, characterized in that, include: A fixed base (1) is provided with a rotating component (3) at the middle of the upper end of the fixed base (1) and a fixed flipping component (2) is provided at the upper end of the fixed base (1); The fixed flipping assembly (2) includes side plates (4) that are fixedly connected to the upper two sides of the fixed base (1), wherein a controller (27) is installed on one side plate (4), and a first stepper motor (5) is installed on the upper end of the two side plates (4) that are far apart from each other. Two side plates (4) are provided with through holes (7) at the middle of their upper ends. The output ends of the two first stepper motors (5) are respectively connected to steering plates (6) through the two through holes (7). The two steering plates (6) are respectively connected to first electric telescopic rods (10) on the side that is close to each other. The telescopic ends of the two first electric telescopic rods (10) are respectively connected to clamping plates (11).

2. The detection fixture with an adsorption structure as described in claim 1, characterized in that, The fixed flipping assembly (2) also includes a circular groove (8) formed on the upper end of one side of the two side plates (4) that are close to each other; The two through holes (7) are respectively located in the middle of the two circular grooves (8); Each of the two steering plates (6) is fixedly connected to a slide rod (9) at one end of each side of the two circular grooves (8), and the four slide rods (9) are slidably connected to the two circular grooves (8).

3. The detection fixture with an adsorption structure as described in claim 2, characterized in that, A fixing component (28) is provided on one side close to each other on the two clamping plates (11). The fixing component (28) includes a plurality of second electric telescopic rods (12) that are fixedly connected to the two clamping plates (11) on one side close to each other. The telescopic ends of the plurality of second electric telescopic rods (12) are fixedly connected to rubber blocks (13). The plurality of second electric telescopic rods (12) are all electrically connected to the controller (27).

4. The detection fixture with an adsorption structure as described in claim 3, characterized in that, Pressure sensors (24) are installed inside each of the rubber blocks (13), and each of the pressure sensors (24) is electrically connected to the controller (27).

5. A detection fixture with an adsorption structure as described in claim 1, characterized in that, The rotating assembly (3) includes a third electric telescopic rod (14) that is fixedly connected to both sides of the upper end of the fixed base (1). The telescopic ends of the two third electric telescopic rods (14) are fixedly connected to the same support plate (15). A second stepper motor (16) is installed in the middle of the bottom of the support plate (15). A bracket (30) is detachably fixedly connected between the lower end of the second stepper motor (16) and the fixed base (1).

6. A detection fixture with an adsorption structure as described in claim 5, characterized in that, The rotating assembly (3) includes an insertion hole (23) in the middle of the support plate (15). The output end of the second stepper motor (16) passes through the insertion hole (23) and is fixedly connected to a disk (17). Guide blocks (25) are fixedly connected to the bottom sides of the disk (17). A circular groove (26) is provided at the upper end of the support plate (15). Both guide blocks (25) are slidably connected to the circular groove (26).

7. A detection fixture with an adsorption structure as described in claim 6, characterized in that, An adsorption component (29) is provided in the disc (17). The adsorption component (29) includes a placement groove (18) opened on the disc (17). A vacuum pump (19) is installed inside the placement groove (18).

8. A detection fixture with an adsorption structure as described in claim 7, characterized in that, The adsorption assembly (29) also includes a round cover (20) that is detachably and fixedly connected to the top of the placement groove (18). The round cover (20) has an adsorption port (21) in the middle. The round cover (20) has auxiliary ports (22) circumferentially arranged around the adsorption port (21). The suction end of the vacuum pump (19) is connected to the adsorption port (21) and several auxiliary ports (22). A sealing ring is installed around the contact position between the suction end of the vacuum pump (19) and the adsorption port (21) and several auxiliary ports (22).

Citation Information

Patent Citations

  • Stamping part detection jig

    CN221792361U