Fixture device for preparing furnace nozzle of gasification furnace
By designing a gasifier nozzle preparation fixture device with adjustable length and replaceable clamps, the problem of insufficient applicability of existing devices is solved, and stable fixing and rapid replacement of nozzles of different sizes are achieved, thereby improving the efficiency of gasifier assembly and testing.
Patent Information
- Application Number
- CN202520421383.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-11
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2035-03-11
AI Technical Summary
The existing gasifier nozzle clamping device has low flexibility and cannot be effectively adjusted according to the size of the gasifier nozzle, resulting in low applicability.
A gasifier nozzle preparation fixture device was designed, which includes a fixed platform, a clamping mechanism and a replacement mechanism. Through the cooperation of a bidirectional screw and a threaded rod, the length and diameter of the gasifier nozzle can be flexibly adjusted, and the clamp can be quickly replaced to adapt to nozzles of different sizes.
The fixture device has improved flexibility and practicality, and can adapt to gasifier nozzles of different lengths and diameters, ensuring stable fixation and quick replacement, thereby improving the efficiency of gasifier assembly and testing.
Smart Images

Figure CN223834380U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of gasifier accessories, specifically a gasifier nozzle preparation fixture device. Background Technology
[0002] Straw gas produced by biomass gasification furnaces is a green new energy source with strong vitality. Because the raw materials for plant-based gas production are crop straw, forest waste, edible mushroom residue, livestock manure, and all combustible materials, it is an inexhaustible renewable resource. However, in my country's current rural energy structure, straw gas is the most economical, convenient, energy-efficient, and applicable, not only safe to use but also clean and hygienic. Each farmer only needs 3-5 kg of plant material per day to solve their daily energy needs, and it burns like liquefied petroleum gas (LPG), completely changing the smoky lifestyle in rural my country and potentially replacing traditional wood-burning stoves with LPG.
[0003] In the assembly and manufacturing of biomass gasifiers, it is necessary to test or inspect the prepared semi-finished or finished components, such as the gasifier nozzle, to ensure the quality of the gasifier products. This requires the use of a gasifier nozzle fixing structure to position the gasifier nozzle to be tested or inspected. However, the existing fixture devices have low flexibility and are not convenient to adjust according to the size of the gasifier nozzle, resulting in low applicability. Therefore, a gasifier nozzle preparation fixture device is proposed to solve the above-mentioned problems. Utility Model Content
[0004] The technical problem to be solved by this utility model is to provide a gasifier nozzle preparation fixture device to address the shortcomings of the prior art.
[0005] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is: a gasifier nozzle preparation fixture device, including a fixed platform, a movable opening on the fixed platform, and a clamping mechanism inside the movable opening;
[0006] The clamping mechanism includes a first movable seat and a bidirectional screw. The first movable seat is threadedly connected to the bidirectional screw. A fixed frame is fixedly connected to the first movable seat. A lower clamp is provided on the fixed frame. A threaded rod is threadedly connected to the fixed frame. A pressure block is rotatably connected to the lower end of the threaded rod through a bearing. An upper clamp is provided at the bottom of the pressure block. A second movable seat is threadedly connected to the bidirectional screw. A guide opening is provided on the fixed frame. A limit plate is slidably connected inside the guide opening. The limit plate is slidably connected inside the guide opening.
[0007] Preferably, the bidirectional screw is rotatably connected to the inside of the moving port via a bearing, a rotating wheel is fixedly connected to the bidirectional screw, and a throttle handle is fixedly connected to the upper end of the threaded rod. The rotating wheel allows the operator to easily rotate the bidirectional screw.
[0008] Preferably, the inner wall of the movable port is provided with a guide groove, and a protrusion is fixedly connected to the first movable seat. The protrusion is slidably connected inside the guide groove. The guide groove and the protrusion can limit and guide the movable seat.
[0009] Preferably, the fixing frame has an internal threaded hole, and the threaded rod is threaded into the inside of the internal threaded hole. The rotation of the threaded rod can push the pressure block to move downward.
[0010] Preferably, the fixing frame is provided with a replacement mechanism, which includes a slot and a placement groove. The placement groove is opened on the fixing frame, and the bottom of the pressure block is provided with a slot. The replacement mechanism allows for easy replacement of the lower clamp and the upper clamp.
[0011] Preferably, the lower clamp is placed inside the placement slot, and an insert plate is fixedly connected to the upper surface of the upper clamp. The insert plate is inserted into the slot, and the upper clamp can be easily replaced by the setting of the insert plate and the slot.
[0012] The present invention adopts the above technical solution, which can bring the following beneficial effects:
[0013] 1. This gasifier nozzle preparation fixture device allows the operator to adjust the distance between the first and second moving seats by rotating a rotating wheel according to the length of the gasifier nozzle. This adjustment is convenient for different nozzle lengths. After adjustment, the gasifier nozzle is placed between the lower and upper clamping seats. Rotating the handle rotates the threaded rod, causing the pressure block to move down and clamp the nozzle between the upper and lower clamping seats. This device is suitable for fixing gasifier nozzles of different lengths, improving the flexibility of the fixture device.
[0014] 2. The gasifier nozzle preparation fixture device allows the operator to remove the lower clamp from the placement slot and pull the upper clamp from the slot according to the diameter of the gasifier nozzle, which facilitates quick replacement of the clamp with a clamp that is suitable for the gasifier nozzle, further improving the practicality of the fixture device. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0016] Figure 2 This is a schematic diagram of the clamping mechanism of this utility model;
[0017] Figure 3 This is a schematic diagram of the fixing frame structure of this utility model;
[0018] Figure 4 This is a schematic diagram of the replacement mechanism of this utility model.
[0019] In the diagram: 1. Fixed platform; 2. Clamping mechanism; 201. First movable seat; 202. Bidirectional screw; 203. Fixed frame; 204. Rotary wheel; 205. Internal threaded hole; 206. Lower clamp; 207. Threaded rod; 208. Turning handle; 209. Pressure block; 210. Upper clamp; 211. Limiting plate; 212. Guide port; 213. Second movable seat; 3. Changing mechanism; 301. Slot; 302. Placement slot; 303. Insert plate; 4. Moving port; 5. Guide groove; 6. Protrusion. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0021] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0022] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "setting" should be interpreted broadly. For example, they can refer to a fixed connection or setting, a detachable connection or setting, or an integral connection or setting. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0023] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "several" means two or more, unless otherwise explicitly specified.
[0024] Please see Figure 1-4 One embodiment of this utility model is: a gasifier nozzle preparation fixture device, including a fixed platform 1, a movable opening 4 on the fixed platform 1, and a clamping mechanism 2 inside the movable opening 4;
[0025] The clamping mechanism 2 includes a first movable seat 201 and a bidirectional screw 202. The first movable seat 201 is threadedly connected to the bidirectional screw 202. A fixed frame 203 is fixedly connected to the first movable seat 201. A lower clamping seat 206 is provided on the fixed frame 203. A threaded rod 207 is threadedly connected to the fixed frame 203. A pressure block 209 is rotatably connected to the lower end of the threaded rod 207 via a bearing. An upper clamping seat 210 is provided at the bottom of the pressure block 209. A second movable seat 213 is threadedly connected to the bidirectional screw 202. A guide opening 212 is provided on the fixed frame 203. A limit plate 211 is slidably connected inside the guide opening 212. The limit plate 211 is slidably connected to the guide opening. Inside 212, based on the length of the gasifier nozzle, the operator rotates the rotating wheel 204 to rotate the bidirectional screw 202. The rotation of the bidirectional screw 202 can adjust the distance between the first moving seat 201 and the second moving seat 213, thus facilitating the adjustment of the gasifier nozzle length. After the position is adjusted, the gasifier nozzle is placed between the lower clamp 206 and the upper clamp 210. The handle 208 is rotated to rotate the threaded rod 207, causing the pressure block 209 to move down so that the upper clamp 206 and the lower clamp 210 clamp and fix it. This is suitable for fixing gasifier nozzles of different lengths, improving the flexibility of the clamping device.
[0026] The bidirectional screw 202 is rotatably connected to the inside of the movable port 4 via a bearing. A rotating wheel 204 is fixedly connected to the bidirectional screw 202. A throttle 208 is fixedly connected to the upper end of the threaded rod 207. The rotating wheel 204 allows the operator to easily rotate the bidirectional screw 202.
[0027] The inner wall of the movable port 4 is provided with a guide groove 5, and a protrusion 6 is fixedly connected to the first movable seat 201. The protrusion 6 is slidably connected inside the guide groove 5. The guide groove 5 and the protrusion 6 can play a role in limiting and guiding the movable seat.
[0028] The fixed frame 203 has an internal threaded hole 205, and the threaded rod 207 is threaded into the inside of the internal threaded hole 205. The pressure block 209 can be pushed downward by the rotation of the threaded rod 207.
[0029] Working principle: Based on the length of the gasifier nozzle, the operator rotates the rotating wheel 204 to rotate the bidirectional screw 202. The rotation of the bidirectional screw 202 can adjust the distance between the first moving seat 201 and the second moving seat 213, thus facilitating the adjustment of the gasifier nozzle length. After the position is adjusted, the gasifier nozzle is placed between the lower clamp 206 and the upper clamp 210. The handle 208 is rotated to rotate the threaded rod 207, causing the pressure block 209 to move down, so that the upper clamp 206 and the lower clamp 210 clamp and fix it. This is suitable for fixing gasifier nozzles of different lengths, improving the flexibility of the clamping device.
[0030] Please see Figure 1-4 Based on the above embodiments, in another embodiment of the present invention, a replacement mechanism 3 is provided on the fixing frame 203. The replacement mechanism 3 includes a slot 301 and a placement groove 302. The placement groove 302 is opened on the fixing frame 203. The bottom of the pressure block 209 is provided with a slot 301. The replacement mechanism 3 makes it convenient to replace the lower clamp 206 and the upper clamp 210.
[0031] The lower clamp 206 is placed inside the placement slot 302, and the upper surface of the upper clamp 210 is fixedly connected to the insert plate 303. The insert plate 303 is inserted into the slot 301. The upper clamp 210 can be easily replaced by the setting of the insert plate 303 and the slot 301.
[0032] Working principle: Based on the diameter of the gasifier nozzle, the operator can remove the lower clamp 206 from the placement slot 302 and pull the upper clamp 210 out of the slot 301, which facilitates the quick replacement of the clamp with a clamp that is compatible with the gasifier nozzle, further improving the practicality of the clamping device.
[0033] This utility model provides a fixture device for preparing gasifier nozzles. There are many methods and approaches to implement this technical solution. The above description is only a preferred embodiment of this utility model. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principle of this utility model, and these improvements and modifications should also be considered within the scope of protection of this utility model. All components not explicitly stated in this embodiment can be implemented using existing technology.
Claims
1. A gasifier nozzle preparation fixture device, comprising a fixed platform (1), characterized in that: The fixed platform (1) is provided with a movable opening (4), and a clamping mechanism (2) is provided inside the movable opening (4); The clamping mechanism (2) includes a first movable seat (201) and a bidirectional screw (202). The first movable seat (201) is threadedly connected to the bidirectional screw (202). A fixed frame (203) is fixedly connected to the first movable seat (201). A lower clamping seat (206) is provided on the fixed frame (203). A threaded rod (207) is threadedly connected to the fixed frame (203). A pressure block (209) is rotatably connected to the lower end of the threaded rod (207) through a bearing. An upper clamping seat (210) is provided at the bottom of the pressure block (209). A second movable seat (213) is threadedly connected to the bidirectional screw (202). A guide opening (212) is provided on the fixed frame (203). A limiting plate (211) is slidably connected inside the guide opening (212). The limiting plate (211) is slidably connected inside the guide opening (212).
2. The gasifier nozzle preparation fixture device according to claim 1, characterized in that: The bidirectional screw (202) is rotatably connected to the inside of the movable port (4) via a bearing. A rotating wheel (204) is fixedly connected to the bidirectional screw (202), and a throttle (208) is fixedly connected to the upper end of the threaded rod (207).
3. The gasifier nozzle preparation fixture device according to claim 1, characterized in that: The inner wall of the movable port (4) is provided with a guide groove (5), and a protrusion (6) is fixedly connected to the first movable seat (201). The protrusion (6) is slidably connected inside the guide groove (5).
4. The gasifier nozzle preparation fixture device according to claim 1, characterized in that: The fixing frame (203) has an internal threaded hole (205), and the threaded rod (207) is threaded into the inside of the internal threaded hole (205).
5. The gasifier nozzle preparation fixture device according to claim 1, characterized in that: The fixing frame (203) is provided with a replacement mechanism (3), which includes a slot (301) and a placement slot (302). The placement slot (302) is opened on the fixing frame (203), and the bottom of the pressure block (209) is provided with a slot (301).
6. The gasifier nozzle preparation fixture device according to claim 5, characterized in that: The lower clamp (206) is placed inside the placement slot (302), and the upper surface of the upper clamp (210) is fixedly connected with a plug plate (303), which is inserted into the slot (301).