Simple device for quickly assembling T-shaped section bar

Abstract

The utility model discloses a simple device for quickly assembling T-shaped section bars, which is designed through a mould and a gravity principle, simplifies the assembling process of the T-shaped section bars, improves the assembling efficiency, comprises a base, a forming plate, a datum plate, a straight steel ruler and a screw rod jacking mechanism, is suitable for assembling the T-shaped section bars of various models, and has stronger generality. Through the cooperation of the steel ruler and the lead screw jacking mechanism, accurate alignment of the panel and the web is ensured, the assembly accuracy is improved, the labor intensity of workers is reduced, and assembly line type assembly can be formed on a production line.

Description

Technical Field

[0001] This utility model belongs to the field of steel structure manufacturing technology, specifically relating to a simple device for quick assembly of T-shaped profiles. Background Technology

[0002] T-profiles are a common type of steel profile used in steel structures. They have a T-shaped cross-section and are mainly composed of a face plate and a web plate. Traditionally, T-profiles are manufactured by assembling and welding them on a steel platform. The assembly process involves placing the face plate on the platform, marking the web plate's installation position, hoisting the web plate, using a stainless steel 90-degree triangle ruler for angle correction, and finally fixing it with spot welding and general welding.

[0003] This traditional method is inefficient and requires multiple adjustments and inspections, increasing the labor intensity of workers and assembly time. Therefore, there is an urgent need for a device that can improve the assembly efficiency of T-profiles. Summary of the Invention

[0004] The purpose of this invention is to provide a simple device for quick assembly of T-shaped profiles to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a simple device for quick assembly of T-shaped profiles, comprising a base, a forming plate, a reference plate, and a lead screw lifting mechanism;

[0006] The base is a box beam structure with a flat upper surface, used to support the entire device. A reference plate and a forming plate are welded to both ends of the base, and a screw lifting mechanism is installed in the middle of the base.

[0007] The forming plate is made from steel plate and has a 90-degree notch in the middle for placing the face plate and web plate of the T-shaped material.

[0008] The reference plate is a square steel plate, which is installed at the longitudinal starting position of the T-profile as a reference point for longitudinal assembly.

[0009] Preferably, the lead screw lifting mechanism is installed in the middle of the base, below the forming plate, and is fixed to the base by a threaded connection.

[0010] Preferably, the reference plate is vertically welded to one end of the base, parallel to the forming plate.

[0011] Preferably, it also includes a steel ruler, which is disposed on the side of the forming plate and perpendicular to the 90-degree notch of the forming plate.

[0012] The technical effects and advantages of this utility model are as follows:

[0013] 1. Improve assembly efficiency: The 90-degree notch design of the forming plate allows the T-profile panel and web to form a 90-degree installation angle without adjustment after being placed in the device, simplifying the assembly process and improving assembly efficiency.

[0014] 2. Reduce labor intensity: The combination of screw jacking mechanism and steel ruler enables rapid and accurate positioning of T-shaped profiles, reducing the labor intensity of workers.

[0015] 3. Improved assembly accuracy: The device has a simple structure, is easy to operate, and the connection of each component is stable, which ensures the assembly accuracy of the T-profile.

[0016] 4. Assembly line production: The equipment is suitable for assembling and manufacturing various types of T-profiles, and can form an assembly line for production, which improves production efficiency. Attached Figure Description

[0017] Figure 1 : Schematic diagram of T-profile;

[0018] Figure 2 : Schematic diagram of traditional T-profile installation;

[0019] Figure 3 : A schematic diagram of the structure of this utility model;

[0020] Figure 4 Cross-sectional view of this utility model;

[0021] Figure 5 Schematic diagram of the molded plate;

[0022] Figure 6 Schematic diagram of the lead screw lifting mechanism;

[0023] Figure 7 : Schematic diagram of the starting point position of longitudinal assembly.

[0024] In the diagram: base-1, forming plate-2, reference plate-3, steel ruler-4, screw lifting mechanism-5, T-profile-6, panel-61, web-62. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] like Figures 3-7This invention illustrates a specific embodiment of a simple device for rapid assembly of T-shaped profiles: it includes a base 1, a forming plate 2, a reference plate 3, and a screw lifting mechanism 5; the base 1 is a box-beam structure with a flat upper surface, used to support the entire device; the reference plate 3 and the forming plate 2 are welded to both ends of the base 2, and the screw lifting mechanism 5 is installed in the middle of the base 1; the forming plate 2 is made of steel plate with a 90-degree notch in the middle, used to place the face plate and web plate of the T-shaped profile 6; the reference plate 3 is a square steel plate, installed at the longitudinal starting position of the T-shaped profile 6, serving as a reference point for longitudinal assembly. The lead screw lifting mechanism 5 is installed in the middle of the base 1, below the forming plate 2, and is fixed to the base 1 by a threaded connection. The steel ruler is used to measure and adjust the installation dimensions, and can also be used to check the installation dimensions after installation. The steel ruler 4 is glued to the side of the forming plate 2 with adhesive, perpendicular to the 90-degree notch of the forming plate 2. The lead screw lifting mechanism 5 is used to adjust the installation position of the T-profile 6 panel. It works in conjunction with the steel ruler 4 to ensure that the panel 61 and web 62 of the T-profile 6 are precisely aligned. The lead screw lifting mechanism 5 is installed in the middle of the base 1, below the forming plate 2, and is fixed to the base 1 by a threaded connection.

[0027] Usage process:

[0028] First, adjust the top position of the screw jacking device according to the T-profile installation drawings and the steel right-angle ruler; usually, it is only necessary to adjust the position of the two screw jacking devices to ensure that they are on the same straight line.

[0029] Next, place the T-profile panel into the notch of the forming plate of the device, and then place the web of the T-profile. Since the forming plate has a 90-degree notch design, the panel and web will form a 90-degree installation angle without adjustment after being placed in the device.

[0030] Next, adjust the longitudinal relative position of the T-profiles according to the position of the reference plate. Use a steel right-angle ruler to check the installation position of the web on the panel. After the first inspection is qualified, subsequent T-profiles can be directly spot-welded together without checking the assembly dimensions again.

[0031] Finally, the assembled T-shaped profiles are hoisted to the welding station for welding, forming an assembly line production line.

[0032] In summary, this utility model provides a simple device for rapid assembly of T-shaped profiles that is simple in structure, easy to operate, has high assembly efficiency, low labor intensity, and high assembly accuracy, and has broad market application prospects.

[0033] The applicant further declares that while the above embodiments illustrate the implementation method and apparatus structure of this utility model, this utility model is not limited to the above-described embodiments, meaning that this utility model must rely on the above methods and structures to be implemented. Those skilled in the art should understand that any improvements to this utility model, equivalent substitutions for the selected implementation methods, additions of steps, and selection of specific methods all fall within the protection and disclosure scope of this utility model.

[0034] This utility model is not limited to the above-described embodiments. All methods that use similar structures and methods to achieve the purpose of this utility model are within the protection scope of this utility model.

Claims

1. A simple device for rapid assembly of T-shaped profiles, characterized in that: It includes a base (1), a molding plate (2), a reference plate (3), and a lead screw lifting mechanism (5); The base (1) is a box beam structure with a flat upper surface, used to support the entire device. A reference plate (3) and a forming plate (2) are welded to both ends of the base (1), and a screw lifting mechanism (5) is installed in the middle of the base (1). The molded plate (2) has a 90-degree notch in the middle for placing the face plate and web plate of the T-shaped material; The reference plate (3) is a square steel plate, which is installed at the longitudinal starting position of the T-section as a reference point for longitudinal assembly.

2. The simple device for quick assembly of T-shaped profiles according to claim 1, characterized in that: The lead screw lifting mechanism (5) is installed in the middle of the base (1), located below the forming plate (2), and is fixed to the base (1) by threaded connection.

3. The simple device for quick assembly of T-shaped profiles according to claim 1, characterized in that: The reference plate (3) is vertically welded to one end of the base (1) and is parallel to the forming plate (2).

4. The simple device for quick assembly of T-shaped profiles according to claim 1, characterized in that: It also includes a steel ruler (4), which is located on the side of the forming plate (2) and perpendicular to the 90-degree notch of the forming plate (2).

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