Composite heat preservation formwork cutting device

Abstract

The utility model relates to the technical field of building construction, in particular to a composite heat preservation formwork cutting device which comprises a workbench. The mounting shell is arranged at one end of each of two sides of the worktable; the transverse driving mechanism is arranged on the mounting shell; the transverse plate is arranged on the lower side of the transverse driving mechanism; the cutting mechanism and the edge sealing mechanism are arranged on the lower side of the transverse plate and are arranged at an interval; the transverse plate can horizontally move in the width direction of the workbench through a transverse driving mechanism, and the cutting mechanism, the dust removal mechanism and the edge sealing mechanism are all located at one end of the workbench. According to the device, the cutting and edge sealing procedures of the composite heat preservation formwork can be synchronously carried out, so that the overall working efficiency is improved, it is ensured that dust generated in the cutting process can be removed in time, the edge sealing firmness of a notch of the composite heat preservation formwork is enhanced, and the final edge sealing quality is further optimized.

Description

Technical Field

[0001] This utility model relates to the field of building construction technology, specifically to a composite thermal insulation template cutting device. Background Technology

[0002] Composite insulation formwork is a type of prefabricated composite insulation board used in cast-in-place concrete construction. Removable composite insulation formwork offers significant advantages such as lightweight, high strength, thermal insulation, fire resistance, and impermeability. It serves as both a construction formwork for cast-in-place reinforced concrete structures with thermal bridges, including beams, columns, shear walls, floor slabs, and roofs, and an insulation layer for these structural thermal bridges. Currently, most removable composite insulation formwork on the market is prefabricated in factories, with a fixed shape upon leaving the factory. However, during actual construction, the insulation board often needs to be cut according to the intended use.

[0003] A Chinese patent publication, CN217891444U, discloses a cutting and edge-sealing device for on-site use of non-removable composite insulation formwork for construction. Although this device has achieved edge-sealing treatment at the cut edges of the composite insulation formwork, it still requires manual operation after the cutting process is completed. This process limits the overall efficiency of cutting and edge-sealing operations for composite insulation formwork. In addition, dust is inevitably generated during the cutting process. This dust often adheres to the cut edges of the composite insulation formwork. If glue is applied directly to seal the edges in this state, it is likely to weaken the edge-sealing strength, thereby affecting the final edge-sealing effect. Utility Model Content

[0004] The purpose of this utility model is to provide a composite insulation template cutting device to solve the problems of existing devices being able to seal the cut edges of the composite insulation template, but requiring manual operation, which reduces efficiency; and the dust generated during cutting easily adheres to the cut edges, affecting the sealing firmness.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a composite thermal insulation template cutting device, including a workbench, and further including a mounting shell on one end of both sides of the workbench, a transverse drive mechanism on the mounting shell, a horizontal plate on the lower side of the transverse drive mechanism, a cutting mechanism and an edge sealing mechanism arranged at intervals on the lower side of the horizontal plate, and a dust removal mechanism on the horizontal plate and located between the cutting mechanism and the edge sealing mechanism. The horizontal plate can move horizontally along the width direction of the workbench through the transverse drive mechanism, and the cutting mechanism, the dust removal mechanism and the edge sealing mechanism are all located at one end of the workbench.

[0006] Furthermore, the cutting mechanism includes a mounting plate located on the underside of the horizontal plate, a second motor located on one side of the mounting plate, and a cutting blade connected to the output shaft of the second motor and located between the mounting plate and the worktable.

[0007] Furthermore, the edge sealing mechanism includes an edge sealing collection box located on the lower side of the horizontal plate, a discharge port located on the lower side of the edge sealing collection box, a sealing mechanism located on the upper side of the edge sealing collection box that can block the discharge port, a discharge seat located on the lower side of the edge sealing collection box, a longitudinal columnar cavity located on the upper side of the discharge seat and corresponding to the discharge port, a plurality of inclined diversion cavities located on one side of the discharge seat and longitudinally spaced apart, two side plates located on one side of the discharge seat and longitudinally spaced apart, and a glue-applying roller rotatably connected between the two side plates. The glue-applying roller is slidably engaged with one side of the discharge seat. The plurality of inclined diversion cavities are located between the two side plates, and one end of each of the plurality of inclined diversion cavities is connected to the longitudinal columnar cavity.

[0008] Furthermore, the horizontal plate is provided with a through hole; the sealing mechanism includes a threaded rod that is threaded to the upper side of the sealing collection box, a connecting rod connected to the lower end of the threaded rod and located inside the sealing collection box, and a sealing head provided at one end of the connecting rod and adapted to the discharge port. One end of the threaded rod passes through the through hole and is connected to a handle.

[0009] Furthermore, the dust removal mechanism includes a collection shell disposed on the upper side of the horizontal plate, a dust suction fan disposed on one side of the collection shell, two dust filter screens disposed inside the collection shell and spaced apart, a dust suction pipe connected to the other side of the collection shell, and a dust suction hood connected to one end of the dust suction pipe and located between the cutting blade and the coating roller.

[0010] Furthermore, the upper inner side of the mounting shell is provided with a sliding groove; the transverse drive mechanism includes a first motor located on one side of the mounting shell, a lead screw connected to the output end of the first motor, two movable plates threaded onto the lead screw and spaced apart, and a slider connected to the upper side of the movable plates and slidingly engaged with the sliding groove. The two ends of the lead screw are rotatably connected to the inner sides of the mounting shell, and the lower sides of the two movable plates are connected to the upper side of the transverse plate. The collecting shell is located between the two movable plates.

[0011] Furthermore, the workbench has four spaced-apart support legs on its lower side, and the mounting shell has two reinforcing ribs on its lower side, with one end of each reinforcing rib connected to the outer wall of a corresponding support leg.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0013] This utility model combines a transverse drive mechanism, a horizontal plate, a cutting mechanism connected to the horizontal plate, a dust removal mechanism, and an edge sealing mechanism when performing the cutting task of composite insulation template, realizing the simultaneous operation of the three major processes of cutting, dust removal, and edge sealing. This not only allows the cutting and edge sealing processes of composite insulation template to be carried out simultaneously, thereby improving the overall work efficiency, but also ensures that the dust generated during the cutting process can be removed in time, which strengthens the edge sealing at the cut of the composite insulation template and further optimizes the final edge sealing quality. Attached Figure Description

[0014] Figure 1 This is a cross-sectional schematic diagram of the composite thermal insulation template cutting device of this utility model;

[0015] Figure 2 For the present utility model Figure 1 Enlarged view of point A in the middle;

[0016] Figure 3 This is a schematic diagram of the structure of the workbench of this utility model;

[0017] Figure 4 This is a system control block diagram of the composite thermal insulation template cutting device of this utility model.

[0018] In the diagram: 1. Workbench; 2. Support leg; 3. Mounting shell; 4. Slide groove; 5. First motor; 6. Lead screw; 7. Moving plate; 8. Slider; 9. Horizontal plate; 10. Cutting mechanism; 11. Mounting plate; 12. Second motor; 13. Cutting blade; 14. Reinforcing rib; 15. Glue roller; 16. Side plate; 17. Inclined diversion chamber; 18. Collection shell; 19. Dust filter; 20. Dust suction fan; 21. Dust suction pipe; 22. Dust suction hood; 23. Perforation; 24. Edge sealing collection box; 25. Discharge port; 26. Sealing head; 27. Connecting rod; 28. Threaded rod; 29. ​​Discharge seat; 30. Longitudinal columnar cavity. Detailed Implementation

[0019] Please see Figure 1-4A composite insulation template cutting device includes a workbench 1, a mounting shell 3 connected to one end of both sides of the workbench 1, a transverse drive mechanism mounted on the mounting shell 3, a horizontal plate 9 located below the transverse drive mechanism, a cutting mechanism 10 and an edge sealing mechanism located at intervals below the horizontal plate 9, and a dust removal mechanism located on the horizontal plate 9 between the cutting mechanism 10 and the edge sealing mechanism. The horizontal plate 9 can move horizontally along the width direction of the workbench 1 via the transverse drive mechanism. The cutting mechanism 10, the dust removal mechanism, and the edge sealing mechanism are all located at one end of the workbench 1. When cutting the composite insulation template, the composite insulation template to be processed is first placed on the workbench 1, and then the transverse drive mechanism, the cutting mechanism 10, and the dust removal mechanism are started simultaneously. In this mechanism, the transverse drive mechanism drives the cutting mechanism 10, dust removal mechanism, and edge sealing mechanism connected to the horizontal plate 9 to move horizontally along the width of the workbench 1. The cutting mechanism 10 cuts the composite insulation template, while the dust removal mechanism removes the dust adhering to the cut of the composite insulation template during the cutting process. Then, the edge sealing mechanism applies lightweight aggregate adhesive to the cut of the composite insulation template after dust removal. This device not only enables the cutting and edge sealing of the composite insulation template to be carried out simultaneously, thereby improving the overall work efficiency, but also ensures that the dust generated during the cutting process can be cleaned up in a timely manner. This not only enhances the stability of the edge sealing at the cut of the composite insulation template, but also further improves the final edge sealing quality.

[0020] The cutting mechanism 10 includes a mounting plate 11 connected to the lower side of the horizontal plate 9, a second motor 12 mounted on one side of the mounting plate 11, and a cutting blade 13 connected to the output shaft of the second motor 12 and located between the mounting plate 11 and the worktable 1. When the cutting mechanism 10 is running, the second motor 12 starts, and the output shaft of the second motor 12 drives the cutting blade 13 to rotate, cutting the composite insulation template.

[0021] The edge sealing mechanism includes an edge sealing collection box 24 connected to the lower side of the horizontal plate 9, a discharge port 25 located on the lower side of the edge sealing collection box 24, a sealing mechanism located on the upper side of the edge sealing collection box 24 and capable of sealing the discharge port 25, a discharge seat 29 connected to the lower side of the edge sealing collection box 24, a longitudinal columnar cavity 30 located on the upper side of the discharge seat 29 and corresponding to the discharge port 25, a plurality of inclined diversion cavities 17 located on one side of the discharge seat 29 and longitudinally spaced, two side plates 16 connected to one side of the discharge seat 29 and longitudinally spaced, and a glue-applying roller 15 rotatably connected between the two side plates 16. 5 slides in cooperation with one side of the discharge seat 29. Multiple inclined diversion chambers 17 are located between the two side plates 16, and one end of each of the multiple inclined diversion chambers 17 is connected to the longitudinal columnar cavity 30. When cutting and sealing the edges, the sealing mechanism is first adjusted to ensure that it does not block the discharge port 25. At this time, the light aggregate adhesive stored in the edge sealing collection box 24 flows into the longitudinal columnar cavity 30 through the discharge port 25 and is further diverted to the multiple inclined diversion chambers 17. As the glue roller 15 moves in the horizontal direction, this light aggregate adhesive will be applied to the cut surface of the composite insulation template.

[0022] The horizontal plate 9 is provided with a through hole 23; the sealing mechanism includes a threaded rod 28 that is threaded to the upper side of the sealing collection box 24, a connecting rod 27 connected to the lower end of the threaded rod 28 and located inside the sealing collection box 24, and a sealing head 26 connected to one end of the connecting rod 27 and adapted to the discharge port 25. One end of the threaded rod 28 passes through the through hole 23 and is connected to a handle; when the discharge port 25 is opened, the handle is turned, which drives the threaded rod 28 to rotate counterclockwise. The threaded rod 28 drives the connecting rod 27 to rise, and the connecting rod 27 drives the sealing head 26 to move out of the discharge port 25, thereby making the discharge port 25 open.

[0023] The dust removal mechanism includes a collection shell 18 connected to the upper side of the horizontal plate 9, a dust suction fan 20 installed on one side of the collection shell 18, two dust filter screens 19 installed inside the collection shell 18 and spaced apart, a dust suction pipe 21 connected to the other side of the collection shell 18, and a dust suction hood 22 connected to one end of the dust suction pipe 21 and located between the cutting blade 13 and the glue coating roller 15. When the dust removal mechanism is running, the dust suction fan 20 starts, and the dust attached to the cut of the composite insulation template and generated during the cutting process enters the dust suction pipe 21 through the dust suction hood 22 and enters the collection shell 18. It is then filtered by the two dust filter screens 19, which facilitates the collection and treatment of the dust generated during the cutting process and the dust attached to the cut of the composite insulation template.

[0024] The upper side of the interior of the mounting shell 3 is provided with a sliding groove 4; the transverse drive mechanism includes a first motor 5 installed on one side of the mounting shell 3, a lead screw 6 connected to the output end of the first motor 5, two movable plates 7 threadedly engaged with the lead screw 6 and spaced apart, and a slider 8 connected to the upper side of the movable plates 7 and slidably engaged with the sliding groove 4. The two ends of the lead screw 6 are rotatably connected to the two sides of the interior of the mounting shell 3 respectively, and the lower sides of the two movable plates 7 are connected to the upper side of the horizontal plate 9. The collecting shell 18 is located between the two movable plates 7. When the transverse drive mechanism is running, the first motor 5 starts, drives the lead screw 6 to rotate, and the two movable plates 7 threadedly engaged with the lead screw 6 move accordingly, thereby driving the horizontal plate 9 to move in the horizontal direction.

[0025] The workbench 1 has four spaced-apart support legs 2 on its lower side, and the mounting shell 3 has two reinforcing ribs 14 on its lower side. One end of the reinforcing rib 14 is connected to the outer wall of a corresponding support leg 2. The reinforcing ribs 14 further support the mounting shell 3.

[0026] Working Principle: When cutting the composite insulation template, the template to be processed is first placed on the workbench 1. Then, the first motor 5, the second motor 12, and the dust extraction fan 20 are started simultaneously. The handle is turned, causing the threaded rod 28 to rotate counterclockwise. The threaded rod 28 drives the connecting rod 27 to rise, and the connecting rod 27 moves the sealing head 26 out of the discharge port 25, ensuring it does not block the discharge port 25. At this time, the first motor 5 drives the lead screw 6 to rotate, and the two moving plates 7, which are threadedly engaged with the lead screw 6, move accordingly, thereby moving the horizontal plate 9. The cutting mechanism 10, dust removal mechanism, and edge sealing mechanism connected to the horizontal plate 9 move horizontally along the width of the workbench 1. The output shaft of the second motor 12 drives the cutting blade 13 to rotate, cutting the composite insulation template. Simultaneously, the dust extraction fan... The blower 20 draws dust from the cut edges of the composite insulation template into the suction pipe 21 via the dust hood 22, and then into the collection shell 18. The dust is filtered through two dust filters 19. Next, the lightweight adhesive stored in the edge-sealing collection box 24 flows into the longitudinal columnar cavity 30 through the discharge port 25, and is further distributed into multiple inclined distribution chambers 17. As the adhesive roller 15 moves horizontally, this lightweight adhesive is applied to the cut surface of the composite insulation template after dust removal. This device not only allows the cutting and edge-sealing of the composite insulation template to be carried out simultaneously, thus improving overall work efficiency, but also ensures that the dust generated during the cutting process is cleaned up in a timely manner. This not only enhances the stability of the edge sealing at the cut edges of the composite insulation template but also further improves the final edge-sealing quality.

[0027] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A composite thermal insulation template cutting device, comprising a workbench (1), characterized in that, It also includes a mounting shell (3) on one end of both sides of the workbench (1), a transverse drive mechanism on the mounting shell (3), a horizontal plate (9) on the lower side of the transverse drive mechanism, a cutting mechanism (10) and an edge sealing mechanism arranged at intervals on the lower side of the horizontal plate (9), and a dust removal mechanism on the horizontal plate (9) and located between the cutting mechanism (10) and the edge sealing mechanism. The horizontal plate (9) can move horizontally along the width direction of the workbench (1) through the transverse drive mechanism. The cutting mechanism (10), the dust removal mechanism and the edge sealing mechanism are all located at one end of the workbench (1).

2. The composite thermal insulation template cutting device as described in claim 1, characterized in that, The cutting mechanism (10) includes a mounting plate (11) located on the lower side of the horizontal plate (9), a second motor (12) located on one side of the mounting plate (11), and a cutting blade (13) connected to the output shaft of the second motor (12) and located between the mounting plate (11) and the worktable (1).

3. The composite thermal insulation template cutting device as described in claim 2, characterized in that, The sealing mechanism includes a sealing material collection box (24) located on the lower side of the horizontal plate (9), a discharge port (25) located on the lower side of the sealing material collection box (24), a sealing mechanism located on the upper side of the sealing material collection box (24) and capable of sealing the discharge port (25), a discharge seat (29) located on the lower side of the sealing material collection box (24), a longitudinal columnar cavity (30) located on the upper side of the discharge seat (29) and corresponding to the discharge port (25), and a longitudinal columnar cavity located on one side of the discharge seat (29). Multiple inclined diversion cavities (17) are arranged at intervals, two side plates (16) are arranged longitudinally at intervals on one side of the discharge seat (29), and a glue-applying roller (15) is rotatably connected between the two side plates (16). The glue-applying roller (15) is slidably engaged with one side of the discharge seat (29). The multiple inclined diversion cavities (17) are located between the two side plates (16), and one end of each of the multiple inclined diversion cavities (17) is connected to the longitudinal columnar cavity (30).

4. The composite thermal insulation template cutting device as described in claim 3, characterized in that, The horizontal plate (9) is provided with a through hole (23); the sealing mechanism includes a threaded rod (28) that is threaded to the upper side of the sealing collection box (24), a connecting rod (27) that is connected to the lower end of the threaded rod (28) and located inside the sealing collection box (24), and a sealing head (26) that is provided at one end of the connecting rod (27) and adapted to the discharge port (25). One end of the threaded rod (28) passes through the through hole (23) and is connected to a handle.

5. The composite thermal insulation template cutting device as described in claim 3, characterized in that, The dust removal mechanism includes a collection shell (18) on the upper side of the horizontal plate (9), a dust suction fan (20) on one side of the collection shell (18), two dust filter screens (19) arranged at intervals inside the collection shell (18), a dust suction pipe (21) connected to the other side of the collection shell (18), and a dust suction cover (22) connected to one end of the dust suction pipe (21) and located between the cutting blade (13) and the coating roller (15).

6. The composite thermal insulation template cutting device as described in claim 5, characterized in that, The upper side of the interior of the mounting shell (3) is provided with a sliding groove (4); the transverse drive mechanism includes a first motor (5) located on one side of the mounting shell (3), a lead screw (6) connected to the output end of the first motor (5), two moving plates (7) threadedly engaged with the lead screw (6) and spaced apart, and a slider (8) connected to the upper side of the moving plate (7) and slidably engaged with the sliding groove (4). The two ends of the lead screw (6) are rotatably connected to the two sides of the interior of the mounting shell (3), and the lower sides of the two moving plates (7) are connected to the upper side of the horizontal plate (9). The collecting shell (18) is located between the two moving plates (7).

7. The composite thermal insulation template cutting device as described in claim 1, characterized in that, The workbench (1) has four spaced support legs (2) on its lower side, and the mounting shell (3) has two reinforcing ribs (14) on its lower side. One end of the reinforcing rib (14) is connected to the outer wall of a corresponding support leg (2).

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