Slag sluice wear-resistant material preheating and pouring integrated device

Abstract

The utility model discloses a slag sluice wear-resistant material preheating and pouring integrated device, and relates to the technical field of wear-resistant material pouring devices. The device comprises a movable seat, a storage tank and a pouring pipe, the stirring device comprises a pouring pipe, a linkage mechanism, a stirring rod, stirring blades, a ball valve and a first rotating column, and the first rotating column is rotationally connected with the inner wall of the pouring pipe through a bearing. According to the utility model, the linkage mechanism is arranged; through the arrangement of a single power source, when the output end of the driving motor rotates clockwise, a plurality of stirring blades can be driven to rotate through mechanical transmission so as to uniformly stir materials in the storage tank, and when the output end of the driving motor rotates anticlockwise, a ball valve can be driven to rotate through mechanical transmission so as to uniformly stir the materials in the storage tank. Compared with the traditional mode that multiple sets of power sources are arranged to achieve the purposes of stirring and discharging, the device has the advantages that the use cost is reduced, and the workload during device overhauling is reduced.

Description

Technical Field

[0001] This utility model relates to the technical field of abrasive material casting device, specifically an integrated device for preheating and casting abrasive material in slag flushing trenches. Background Technology

[0002] Slag ditch wear-resistant material is a material used in concrete structures such as slag ditch that require wear resistance. It is mainly composed of cement, mineral admixtures, corundum, and crack-resistant wear-resistant agents. It is a cement-based composite single-component dry powder mortar. The wear-resistant material can be used by simply adding water and mixing on site. It has good workability and can form a certain thickness of wear-resistant layer on the surface of the silo or ore bin by manual plastering. After normal curing, it can meet the technical requirements.

[0003] Currently, before pouring abrasion-resistant materials for slag flushing trenches, the materials are stored in storage tanks with heating coils installed on the inner walls to preheat the materials. Furthermore, current pouring equipment uses multiple power sources to power material mixing and unloading, increasing operating costs. During maintenance, multiple power sources need to be inspected sequentially, increasing workload. Therefore, an integrated preheating and pouring device for abrasion-resistant materials in slag flushing trenches is proposed. Utility Model Content

[0004] The purpose of this utility model is to provide an integrated device for preheating and casting of abrasive material in slag flushing trenches, so as to solve the problem mentioned in the background art that the setting of multiple power sources increases the cost of using the device and increases the workload of staff when maintaining the device.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an integrated device for preheating and casting of abrasive material in slag flushing trenches, comprising a movable base, a storage tank fixed to the top of the movable base by bolts, and a casting pipe fixed to the bottom of the storage tank by bolts; a linkage mechanism, the linkage mechanism being disposed at the top of the movable base and the storage tank, and extending into the interior of the storage tank and the casting pipe, the linkage mechanism being used to agitate the abrasive material in the storage tank, and the linkage mechanism being used to cast and unload the abrasive material, the linkage mechanism including a stirring rod disposed inside the storage tank, the top of the stirring rod extending above the storage tank, and the stirring rod being rotatably connected to the inner wall of the storage tank via a bearing, the outer wall of the stirring rod being fixed with multiple evenly distributed stirring blades by bolts, a ball valve being disposed inside the casting pipe, a first rotating column being welded to one end of the ball valve, the first rotating column penetrating to the outside of the casting pipe, and the first rotating column being rotatably connected to the inner wall of the casting pipe via a bearing.

[0006] Preferably, a first rotating rod is sleeved at the end of the first rotating column away from the ball valve, a first synchronous pulley is fixed to the end of the first rotating rod away from the first rotating column by bolts, and a drive motor is fixed to the end of the first synchronous pulley away from the first rotating rod by bolts. The drive motor is fixedly connected to the movable seat by bolts.

[0007] Preferably, one end of the first rotating rod extends into the interior of the first rotating column, a first protrusion is welded to the outer wall of the first rotating rod, a first locking block is slidably sleeved inside the first rotating column, a first spring is fixedly connected to the top of the first locking block, the first spring is fixedly connected to the inner wall of the first rotating column, and the bottom end of the first locking block is arc-shaped.

[0008] Preferably, the outer wall of the first rotating column is connected to a support rod via a bearing, and the bottom end of the support rod is fixedly connected to the top end of the movable seat via bolts.

[0009] Preferably, the outer wall of the first synchronous pulley is engaged with a synchronous belt, the inner wall of the synchronous belt is engaged with a second synchronous pulley, the second synchronous pulley is located above the first synchronous pulley, one end of the first synchronous pulley is fixed with a second rotating rod by bolts, one end of the second rotating rod is sleeved with a second rotating column, the end of the second rotating column away from the second rotating rod is welded with a first bevel gear, the bottom end of the first bevel gear is engaged with a second bevel gear, and the bottom end of the second bevel gear is fixedly connected to the stirring rod by bolts.

[0010] Preferably, the outer wall of the second rotating column is connected to a support seat via a bearing, the bottom end of the support seat is fixedly connected to the storage tank via bolts, and the support seat is rotatably connected to the second rotating rod via a bearing.

[0011] Preferably, one end of the second rotating column is connected to a fixed box via a bearing, and the first bevel gear and the second bevel gear are located inside the fixed box.

[0012] Preferably, one end of the second rotating rod extends into the interior of the second rotating column, and a second protrusion is welded to the outer wall of the second rotating rod. A second locking block is slidably sleeved inside the second rotating column. A second spring is fixedly connected to the bottom end of the second locking block. The bottom end of the second spring is fixedly connected to the inner wall of the second rotating column. The top end of the second locking block is arc-shaped.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] By setting up a linkage mechanism and a single power source, when the drive motor output rotates clockwise, it can drive multiple stirring blades to rotate via mechanical transmission, thereby uniformly stirring the material in the storage tank. When the drive motor output rotates counterclockwise, it can drive a ball valve to rotate via mechanical transmission, thereby pouring and unloading the material in the storage tank. Compared with the traditional method of setting multiple power sources to achieve the purpose of stirring and unloading, this device reduces the cost of use and the workload of device maintenance. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the internal structure of the storage tank and pouring pipe of this utility model;

[0017] Figure 3 For the present utility model Figure 2 Enlarged structural diagram at point A in the diagram;

[0018] Figure 4 This is a schematic diagram of the internal structure of the first rotating column and the second rotating column of this utility model;

[0019] Figure 5 For the present utility model Figure 4 A magnified structural diagram at point B in the diagram.

[0020] In the diagram: 1. Movable seat; 2. Storage tank; 3. Pouring pipe; 4. Linkage mechanism; 401. Drive motor; 402. First synchronous pulley; 4021. Synchronous belt; 4022. Second synchronous pulley; 403. Second rotating rod; 4031. Second protrusion; 404. Second rotating column; 4041. Support seat; 4042. Fixing box; 4043. Second locking block; 4044. Second spring; 405. First bevel gear; 406. Second bevel gear; 407. Stirring rod; 4071. Stirring blade; 408. First rotating rod; 4081. First protrusion; 409. First rotating column; 4091. Support rod; 4092. First locking block; 4093. First spring; 410. Ball valve. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] The following is in conjunction with the appendix Figures 1-5The present invention will be described in further detail below.

[0023] Please see Figures 1-5 This utility model provides an integrated device for preheating and casting abrasion-resistant material in slag flushing trenches: The integrated device includes a movable base 1, with a storage tank 2 bolted to the top of the movable base 1 for storing abrasion-resistant material. A casting pipe 3 is bolted to the bottom of the storage tank 2 for casting and unloading the abrasion-resistant material. A linkage mechanism 4 is located at the top of the movable base 1 and the storage tank 2, extending into the interior of the storage tank 2 and the casting pipe 3. The linkage mechanism 4 is used to agitate the abrasion-resistant material in the storage tank 2 and to cast and unload the abrasion-resistant material. The linkage mechanism 4 includes a stirring rod 407 located inside the storage tank 2, with its top extending above the storage tank 2. The stirring rod 407 is rotatably connected to the inner wall of the storage tank 2 via a bearing. Multiple evenly distributed stirring blades 4071 are fixed to the outer wall of the stirring rod 407 by bolts. A ball valve 410 is installed inside the pouring pipe 3. A first rotating column 409 is welded to one end of the ball valve 410. The first rotating column 409 extends through to the outside of the pouring pipe 3 and is rotatably connected to the inner wall of the pouring pipe 3 via a bearing. The rotation of the first rotating column 409 can drive the ball valve 410 to rotate. The rotation of the ball valve 410 can connect the storage tank 2 and the pouring pipe 3, thereby introducing the material in the storage tank 2 into the pouring pipe 3. The rotation of the stirring rod 407 can drive the multiple evenly distributed stirring blades 4071 to rotate. The stirring blades 4071 rotate and agitate the material, thereby ensuring the uniformity of the material mixing.

[0024] A first rotating rod 408 is sleeved at the end of the first rotating column 409 away from the ball valve 410. A first synchronous pulley 402 is bolted to the end of the first rotating rod 408 away from the first rotating column 409. A drive motor 401 is bolted to the end of the first synchronous pulley 402 away from the first rotating rod 408. The drive motor 401 is bolted to the movable seat 1. Rotation of the output end of the drive motor 401 drives the first synchronous pulley 402 to rotate, which in turn drives the first rotating rod 408 to rotate. Rotation of the first rotating rod 408 drives the first rotating column 409 to rotate, which in turn drives the ball valve 410 to rotate. Rotation of the ball valve 410 allows for the pouring and unloading of materials. One end of the first rotating rod 408 extends into the interior of the first rotating column 409, and the outer wall of the first rotating rod 408 is welded with… The first protrusion 4081 and the first rotating column 409 are internally slidably fitted with a first locking block 4092. The top of the first locking block 4092 is fixedly connected to a first spring 4093, which is fixedly connected to the inner wall of the first rotating column 409. The bottom of the first locking block 4092 is arc-shaped. When the first rotating rod 408 rotates clockwise, it can drive the first locking block 4092 to rotate. The rotation of the first locking block 4092 can drive the first rotating column 409 to rotate. Conversely, when the first rotating rod 408 rotates counterclockwise, it will not drive the first rotating column 409 to rotate. The outer wall of the first rotating column 409 is connected to a support rod 4091 through a bearing. The bottom of the support rod 4091 is fixedly connected to the top of the movable seat 1 through a bolt. The support rod 4091 is used to support the first rotating column 409, thereby ensuring the stability of the first rotating column 409 when it rotates.

[0025] The outer wall of the first synchronous pulley 402 is meshed with a synchronous belt 4021, and the inner wall of the synchronous belt 4021 is meshed with a second synchronous pulley 4022. The second synchronous pulley 4022 is located above the first synchronous pulley 402. One end of the first synchronous pulley 402 is fixed with a second rotating rod 403 by bolts. One end of the second rotating rod 403 is sleeved with a second rotating column 404. The end of the second rotating column 404 away from the second rotating rod 403 is welded with a first bevel gear 405. The bottom end of the first bevel gear 405 meshes with a second bevel gear 406. The bottom end of the second bevel gear 406 is fixedly connected to the stirring rod 407 by bolts. The first synchronous pulley 402 rotates... The synchronous belt 4021 rotates, which in turn drives the second synchronous pulley 4022 to rotate. The second synchronous pulley 4022 then drives the second rotating rod 403 to rotate, which in turn drives the second rotating column 404 to rotate. The second rotating column 404 then drives the first bevel gear 405 to rotate, which in turn drives the second bevel gear 406 to rotate. The second bevel gear 406 then drives the stirring rod 407 to rotate. A support base 4041 is connected to the outer wall of the second rotating column 404 via bearings. The bottom end of the support base 4041 is fixedly connected to the storage tank 2 via bolts. 41 is rotatably connected to the second rotating rod 403 via a bearing. A support base 4041 supports the second rotating column 404 and the second rotating rod 403, thereby ensuring the stability of the second rotating rod 403 and the second rotating column 404 during rotation. One end of the second rotating column 404 is connected to a fixed box 4042 via a bearing, and the first bevel gear 405 and the second bevel gear 406 are located inside the fixed box 4042. The fixed box 4042 protects the first bevel gear 405 and the second bevel gear 406, thereby ensuring the stability of the first bevel gear 405 and the second bevel gear 406 during rotation. One end of the second rotating rod 403 extends to the second rotating column 404. Inside the moving column 404, and on the outer wall of the second rotating rod 403, a second protrusion 4031 is welded. Inside the second rotating column 404, a second locking block 4043 is slidably sleeved. The bottom end of the second locking block 4043 is fixedly connected to a second spring 4044. The bottom end of the second spring 4044 is fixedly connected to the inner wall of the second rotating column 404. The top end of the second locking block 4043 is arc-shaped. When the second rotating rod 403 rotates counterclockwise, it drives the second locking block 4043 to rotate. The rotation of the second locking block 4043 can drive the second rotating column 404 to rotate. Conversely, when the second rotating rod 403 rotates clockwise, it will not drive the second rotating column 404 to rotate.

[0026] Working principle: In use, the material is first conveyed into the storage tank 2. Then, the output of the drive motor 401 is controlled to rotate counterclockwise. The counterclockwise rotation of the drive motor 401 drives the first synchronous pulley 402 to rotate. The rotation of the first synchronous pulley 402 drives the synchronous belt 4021 to rotate. The rotation of the synchronous belt 4021 drives the second synchronous pulley 4022 to rotate. The rotation of the second synchronous pulley 4022 drives the second rotating rod 403 to rotate. The rotation of the second rotating rod 403 drives the second protrusion 4031 to rotate. The rotation of the second protrusion 4031 drives the second locking block 4043 to rotate. The rotation of the second locking block 4043 drives the second rotating column 404 to rotate. The rotation of the second rotating column 404 drives the first bevel gear 405 to rotate. The rotation of the first bevel gear 405 drives the second bevel gear 406 to rotate. The rotation of the second bevel gear 406 drives the stirring rod 407 to rotate. The rotation of the stirring rod 407 drives multiple stirring blades 4071 to rotate, thereby uniformly stirring the material.

[0027] Secondly, after the entire device is moved to the pouring area, the output end of the drive motor 401 is controlled to rotate clockwise. The clockwise rotation of the output end of the drive motor 401 drives the first synchronous wheel 402 to rotate. The rotation of the first synchronous wheel 402 drives the first rotating rod 408 to rotate. The rotation of the first rotating rod 408 drives the first protrusion 4081 to rotate. The rotation of the first protrusion 4081 drives the first locking block 4092 to rotate. The rotation of the first locking block 4092 drives the first rotating column 409 to rotate. The rotation of the first rotating column 409 drives the ball valve 410 to rotate. After the ball valve 410 rotates 90 degrees, it connects the storage tank 2 with the pouring pipe 3, allowing the material in the storage tank 2 to be introduced into the pouring pipe 3 and then poured out through the pouring pipe 3. After the ball valve 410 is opened, the output end of the drive motor 401 can be controlled to rotate counterclockwise. When the output end of the drive motor 401 rotates counterclockwise, it can drive multiple stirring blades 4071 to rotate through mechanical transmission, thereby assisting the material to be unloaded and avoiding material blockage.

[0028] Finally, by setting a single power source, when the output of the drive motor 401 rotates clockwise, multiple stirring blades 4071 can be driven to rotate via mechanical transmission, thereby uniformly stirring the material in the storage tank 2. When the output of the drive motor 401 rotates counterclockwise, the ball valve 410 can be driven to rotate via mechanical transmission, thereby pouring and unloading the material in the storage tank 2. Compared with the traditional method of setting multiple power sources to achieve the purpose of stirring and unloading, this device reduces the cost of use and the workload during device maintenance.

[0029] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. An integrated device for preheating and casting of abrasive material in slag flushing trenches, characterized in that, include: The movable seat (1) has a storage tank (2) fixed to its top end by bolts, and a casting pipe (3) is fixed to its bottom end by bolts. Linkage mechanism (4), the linkage mechanism (4) is set at the top of the moving seat (1) and the storage tank (2), and the linkage mechanism (4) extends to the inside of the storage tank (2) and the pouring pipe (3). The linkage mechanism (4) includes a stirring rod (407) set inside the storage tank (2). The top of the stirring rod (407) extends to the top of the storage tank (2), and the stirring rod (407) is rotatably connected to the inner wall of the storage tank (2) through a bearing. The outer wall of the stirring rod (407) is fixed with a plurality of evenly distributed stirring blades (4071) by bolts. A ball valve (410) is set inside the pouring pipe (3). A first rotating column (409) is welded to one end of the ball valve (410). The first rotating column (409) penetrates to the outside of the pouring pipe (3), and the first rotating column (409) is rotatably connected to the inner wall of the pouring pipe (3) through a bearing.

2. The integrated device for preheating and casting of abrasive material in slag flushing trenches according to claim 1, characterized in that: The first rotating column (409) is sleeved with a first rotating rod (408) at the end away from the ball valve (410). The first rotating rod (408) is fixed with a first synchronous pulley (402) by bolts at the end away from the first rotating column (409). The first synchronous pulley (402) is fixed with a drive motor (401) by bolts at the end away from the first rotating rod (408). The drive motor (401) is fixedly connected to the moving seat (1) by bolts.

3. The integrated device for preheating and casting of abrasive material in slag flushing trenches according to claim 2, characterized in that: One end of the first rotating rod (408) extends into the interior of the first rotating column (409). A first protrusion (4081) is welded to the outer wall of the first rotating rod (408). A first locking block (4092) is slidably sleeved inside the first rotating column (409). A first spring (4093) is fixedly connected to the top of the first locking block (4092). The first spring (4093) is fixedly connected to the inner wall of the first rotating column (409). The bottom end of the first locking block (4092) is arc-shaped.

4. The integrated device for preheating and casting of abrasion-resistant material in slag flushing trenches according to claim 1, characterized in that: The outer wall of the first rotating column (409) is connected to a support rod (4091) via a bearing, and the bottom end of the support rod (4091) is fixedly connected to the top end of the movable seat (1) via bolts.

5. The integrated device for preheating and casting of abrasive material in slag flushing trenches according to claim 2, characterized in that: The outer wall of the first synchronous pulley (402) is engaged with a synchronous belt (4021), and the inner wall of the synchronous belt (4021) is engaged with a second synchronous pulley (4022). The second synchronous pulley (4022) is located above the first synchronous pulley (402). One end of the first synchronous pulley (402) is fixed with a second rotating rod (403) by bolts. One end of the second rotating rod (403) is sleeved with a second rotating column (404). The end of the second rotating column (404) away from the second rotating rod (403) is welded with a first bevel gear (405). The bottom end of the first bevel gear (405) is engaged with a second bevel gear (406). The bottom end of the second bevel gear (406) is fixedly connected to the stirring rod (407) by bolts.

6. The integrated device for preheating and casting of abrasive material in slag flushing trenches according to claim 5, characterized in that: The outer wall of the second rotating column (404) is connected to a support seat (4041) via a bearing. The bottom end of the support seat (4041) is fixedly connected to the storage tank (2) via bolts, and the support seat (4041) is rotatably connected to the second rotating rod (403) via a bearing.

7. The integrated device for preheating and casting of abrasive material in slag flushing trenches according to claim 5, characterized in that: One end of the second rotating column (404) is connected to a fixed box (4042) via a bearing, and the first bevel gear (405) and the second bevel gear (406) are located inside the fixed box (4042).

8. The integrated device for preheating and casting of abrasion-resistant material in slag flushing trenches according to claim 5, characterized in that: One end of the second rotating rod (403) extends into the interior of the second rotating column (404), and a second protrusion (4031) is welded to the outer wall of the second rotating rod (403). A second locking block (4043) is slidably sleeved inside the second rotating column (404). A second spring (4044) is fixedly connected to the bottom end of the second locking block (4043). The bottom end of the second spring (4044) is fixedly connected to the inner wall of the second rotating column (404). The top end of the second locking block (4043) is arc-shaped.

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