Anti-precipitation machine for foaming raw materials of automotive carpet

Abstract

The utility model discloses an automobile carpet foaming raw material anti-precipitation machine, and relates to the technical field of anti-precipitation, the automobile carpet foaming raw material anti-precipitation machine comprises a movable stirring mechanism and a supporting frame, and a height adjusting mechanism is arranged at the bottom of the movable stirring mechanism. A first driving shaft is driven to rotate, a rotary disc is driven to rotate, then an adjusting block is driven to rotate, an extrusion block is driven to rotate, when the extrusion block rotates, a lantern ring is extruded, a fixed sliding rod is driven to move, and at the moment, a sliding rod fixing block extrudes the fixed sliding rod, so that the fixed sliding rod moves left and right; the stirring rod moves left and right while rotating, so that materials in different areas are fully stirred, the problem of precipitation caused by insufficient local stirring is avoided, the continuity and stability of the whole production process are ensured, the materials are mixed more uniformly, and the stirring efficiency is improved.

Description

Technical Field

[0001] This utility model belongs to the field of anti-sedimentation technology, and in particular relates to an anti-sedimentation machine for automotive carpet foaming raw materials. Background Technology

[0002] Adding foam pads to car carpets can fill the space between the car chassis and the carpet, while improving sound insulation and heat insulation performance. The foaming material of car carpets is composed of a variety of mixtures. Due to the different densities of these mixtures, the foaming material is prone to sedimentation, which affects the foaming quality and product consistency. Therefore, it is necessary to stir the foaming material to prevent sedimentation.

[0003] Existing anti-sedimentation machines for automotive carpet foaming raw materials typically have fixed stirring rods. When stirring in a large raw material tank, this can easily lead to insufficient stirring in certain areas, resulting in sedimentation. Sedimentation not only affects product quality but may also alter the accuracy of the raw material ratio, causing the final product quality to fail to meet the expected standards and impacting production efficiency. To address this, we have proposed an anti-sedimentation machine for automotive carpet foaming raw materials. Utility Model Content

[0004] The purpose of this invention is to provide a machine for preventing sedimentation of automotive carpet foam raw materials. When the extrusion block rotates, it squeezes the collar, which drives the fixed slide rod to move. At this time, the slide rod fixing block squeezes the fixed slide rod, causing the fixed slide rod to move left and right. This solves the problem that existing machines for preventing sedimentation of automotive carpet foam raw materials are prone to causing insufficient local mixing, resulting in sedimentation.

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0006] This utility model relates to an anti-sedimentation machine for automotive carpet foaming raw materials, comprising a mobile stirring mechanism and a support frame. The mobile stirring mechanism is equipped with a height adjustment mechanism at its bottom. A motor is fixedly connected to the outer wall of the support frame. The bottom output shaft of the motor is fixedly connected to a drive shaft via a coupling. A turntable is fixedly connected to the outer surface of the drive shaft. An adjustment frame is fixedly connected to the outer wall of the turntable. An adjustment block is slidably connected to the inner wall of the adjustment frame. An extrusion block is fixedly connected to the outer surface of the adjustment block. A threaded rod is rotatably connected to the inner wall of the adjustment frame. The outer surface of the threaded rod is threadedly connected to the inner wall of the adjustment block. A knob is fixedly connected to the top of the threaded rod, which drives the adjustment block to rotate through the rotation of the turntable.

[0007] Furthermore, a collar is rotatably connected to the outer surface of the extrusion block, and a fixed slide rod is fixedly connected to the outer wall of the collar. There are two fixed slide rods in total. A slide rod fixing block is slidably connected to the outer surface of the fixed slide rod. The outer wall of the slide rod fixing block is fixedly connected to the outer wall of the support frame. The movement path of the fixed slide rod is controlled by the slide rod fixing block.

[0008] Furthermore, a fixing block is fixedly connected to the outer wall of the fixed slide rod, a second motor is fixedly connected to the top of the fixing block, and a stirring rod is fixedly connected to the bottom output shaft of the second motor through a coupling. The outer surface of the stirring rod is rotatably connected to the inner wall of the fixing block, and a stirring blade is fixedly connected to the bottom of the stirring rod. The stirring blade is driven to rotate by the rotation of the stirring rod.

[0009] Furthermore, the height adjustment mechanism includes a fixed outer tube slidably connected to the outer surface of the support frame, and two fixed outer tubes are provided. The inner wall of the support frame is threaded with a threaded rod, and two threaded rods are provided. The support frame is moved by rotating the threaded rods.

[0010] Furthermore, a base is fixedly connected to the bottom of the fixed outer tube, a worm is rotatably connected to the inner wall of the base, and a worm wheel is fixedly connected to the outer surface of the threaded rod. The outer surface of the worm wheel meshes with the outer surface of the worm, and the worm wheel is driven to rotate by the rotation of the screw.

[0011] Furthermore, a pulley is fixedly connected to the outer surface of the second threaded rod, and a belt is driven to the outer wall of the pulley on the inner side. A second pulley is driven to the inner wall of the belt at the end away from the pulley. The inner wall of the second pulley is fixedly connected to the outer surface of the second threaded rod, and the two second threaded rods can be driven to each other through the belt.

[0012] Furthermore, a worm fixing block is rotatably connected to the outer surface of the worm, the top of the worm fixing block is fixedly connected to the inner wall of the base, and a rotating handle is fixedly connected to the outer wall of the worm, so that the worm can be rotated by rotating the rotating handle.

[0013] Furthermore, a set of casters is fixedly connected to the bottom of the base. Several casters are provided, and the internal components of the casters are identical. The casters enable the device to move.

[0014] This utility model has the following beneficial effects:

[0015] 1. This utility model incorporates a mobile stirring mechanism. Simultaneously with the start of motor two, motor one starts, driving the drive shaft to rotate, which in turn rotates the turntable. The turntable's rotation drives the adjustment frame to rotate, which in turn drives the adjustment block to rotate, thereby causing the extrusion block to rotate. As the extrusion block rotates, it squeezes the collar, causing the fixed slide rod to move. At this time, the slide rod's fixing block squeezes the fixed slide rod, causing it to move left and right. This movement of the fixed slide rod, in turn, drives the fixing block to move, resulting in the stirring rod rotating and moving left and right simultaneously. This achieves thorough mixing of materials in different areas, avoiding the problem of sedimentation caused by insufficient local mixing. It ensures the continuity and stability of the entire production process, resulting in more uniform material mixing, improved product quality consistency, and increased stirring efficiency.

[0016] 2. This utility model incorporates a height adjustment mechanism. The raw material container is placed at the bottom of the stirring rod. The handle is then manually rotated, causing the worm gear to rotate, which in turn drives the worm wheel. The worm wheel, in turn, drives a second threaded rod, which, via a belt drive, rotates another threaded rod. The rotation of both threaded rods causes the support frame to move up and down, thus adjusting the device height until the stirring rod is inserted into the raw material. At this point, the handle is stopped, and the self-locking mechanism between the worm wheel and the worm gear fixes the threaded rod, thereby securing the support frame. This achieves both height adjustment and stable support, providing reliable stability and ensuring the safe operation of the entire system. It also reduces the labor and time costs associated with frequent support frame adjustments, improving work efficiency.

[0017] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0020] Figure 2 This is a schematic cross-sectional view of the support frame of this utility model from the left side;

[0021] Figure 3 This utility model Figure 2 A magnified structural diagram of A in the middle;

[0022] Figure 4 This is a schematic diagram of the back structure of the collar of this utility model;

[0023] Figure 5 This is a schematic cross-sectional view of the left side of the fixed outer tube of this utility model;

[0024] Figure 6 This utility model Figure 5 A magnified structural diagram of B in the diagram;

[0025] Figure 7 This utility model Figure 5 A magnified structural diagram of C;

[0026] Figure 8 This is a cross-sectional view of the bottom of the base of this utility model.

[0027] The attached diagram lists the components represented by each number as follows:

[0028] 1. Mobile stirring mechanism; 101. Support frame; 102. Motor 1; 103. Drive shaft 1; 104. Turntable; 105. Adjusting frame; 106. Adjusting block; 107. Extrusion block; 108. Threaded rod 1; 109. Knob; 110. Slide rod fixing block; 111. Collar; 112. Fixed slide rod; 113. Fixing block; 114. Motor 2; 115. Stirring rod; 116. Stirring blade; 2. Height adjustment mechanism; 201. Base; 202. Fixed outer tube; 203. Threaded rod 2; 204. Worm gear; 205. Worm; 206. Rotary handle; 207. Belt pulley 1; 208. Belt; 209. Belt pulley 2; 210. Caster wheel; 211. Worm fixing block. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0030] Please see Figure 1-8 As shown, this utility model is a car carpet foaming material anti-sedimentation machine, including a mobile stirring mechanism 1 and a support frame 101. The bottom of the mobile stirring mechanism 1 is provided with a height adjustment mechanism 2. A motor 102 is fixedly connected to the outer wall of the support frame 101. The bottom output shaft of the motor 102 is fixedly connected to a drive shaft 103 through a coupling. A turntable 104 is fixedly connected to the outer surface of the drive shaft 103. An adjustment frame 105 is fixedly connected to the outer wall of the turntable 104. An adjustment block 106 is slidably connected to the inner wall of the adjustment frame 105. An extrusion block 107 is fixedly connected to the outer surface of the adjustment block 106. A threaded rod 108 is rotatably connected to the inner wall of the adjustment frame 105. The outer surface of the threaded rod 108 is threadedly connected to the inner wall of the adjustment block 106. A knob 109 is fixedly connected to the top of the threaded rod 108.

[0031] As shown in the figure, a collar 111 is rotatably connected to the outer surface of the extrusion block 107. A fixed slide rod 112 is fixedly connected to the outer wall of the collar 111. There are two fixed slide rods 112. A slide rod fixing block 110 is slidably connected to the outer surface of the fixed slide rod 112. The outer wall of the slide rod fixing block 110 is fixedly connected to the outer wall of the support frame 101.

[0032] As shown in the figure, a fixed block 113 is fixedly connected to the outer wall of the fixed slide rod 112, a motor 114 is fixedly connected to the top of the fixed block 113, and a stirring rod 115 is fixedly connected to the bottom output shaft of the motor 114 through a coupling. The outer surface of the stirring rod 115 is rotatably connected to the inner wall of the fixed block 113, and a stirring blade 116 is fixedly connected to the bottom of the stirring rod 115.

[0033] As shown in the figure, the height adjustment mechanism 2 includes a fixed outer tube 202 that is slidably connected to the outer surface of the support frame 101. There are two fixed outer tubes 202. The inner wall of the support frame 101 is threaded with a threaded rod 203. There are two threaded rods 203.

[0034] As shown in the figure, a base 201 is fixedly connected to the bottom of the fixed outer tube 202, and a worm 205 is rotatably connected to the inner wall of the base 201. A worm wheel 204 is fixedly connected to the outer surface of the threaded rod 203, and the outer surface of the worm wheel 204 meshes with the outer surface of the worm 205.

[0035] As shown in the figure, a pulley 207 is fixedly connected to the outer surface of the threaded rod 203. A belt 208 is connected to the outer wall of the inner pulley 207. A pulley 209 is connected to the inner wall of the end of the belt 208 away from the pulley 207. The inner wall of the pulley 209 is fixedly connected to the outer surface of the threaded rod 203.

[0036] As shown in the figure, a worm fixing block 211 is rotatably connected to the outer surface of the worm 205. The top of the worm fixing block 211 is fixedly connected to the inner wall of the base 201. A rotating handle 206 is fixedly connected to the outer wall of the worm 205.

[0037] As shown in the figure, a caster wheel 210 is fixedly connected to the bottom of the base 201. There are several caster wheels 210, and the internal parts of the caster wheels 210 are the same.

[0038] One specific application of this embodiment is:

[0039] When the operator needs to use the equipment, the raw material bucket is placed on top of the base 201 and aligned with the bottom of the stirring rod 115. Then, the operator manually rotates the handle 206. The rotation of the handle 206 drives the worm gear 205 to rotate, which in turn drives the worm wheel 204 to rotate. The rotation of the worm wheel 204 drives the threaded rod 203 to rotate. The threaded rod 203 drives another threaded rod 203 to rotate via the belt 208. When the two threaded rods 203 rotate, they drive the support frame 101 to move up and down, thereby adjusting the height of the device until the stirring rod 115 moves and inserts into the raw material. At this point, the operator stops rotating the handle 206. The self-locking between the worm wheel 204 and the worm gear 205 fixes the threaded rod 203, thereby fixing the support frame 101. This achieves the purpose of adjusting the height while stabilizing the support device, providing reliable stability and ensuring the safe operation of the entire system. It also reduces the manpower and time costs caused by frequent adjustments to the support frame, improving work efficiency.

[0040] Once the support frame 101 is fixed in position, motor 114 starts and drives the stirring rod 115 to rotate. The rotation of the stirring rod 115 drives the stirring blade 116 to rotate. The raw materials are stirred by the rotation of the stirring rod 115 and the stirring blade 116 to prevent sedimentation in the raw material tank.

[0041] Simultaneously with the start of motor 114, motor 102 starts, driving drive shaft 103 to rotate, which in turn drives turntable 104 to rotate. The rotation of turntable 104 drives adjustment frame 105 to rotate, which in turn drives adjustment block 106 to rotate, thereby driving extrusion block 107 to rotate. When extrusion block 107 rotates, it squeezes collar 111, causing fixed slide rod 112 to move. At this time, slide rod fixing block 110 squeezes fixed slide rod 112, causing fixed slide rod 112 to move left and right. The movement of fixed slide rod 112 drives fixed block 113 to move, causing stirring rod 115 to rotate and move left and right at the same time. This achieves thorough mixing of materials in different areas, avoiding the problem of sedimentation caused by insufficient mixing in certain areas, ensuring the continuity and stability of the entire production process, making the mixing of materials more uniform, and improving the consistency of product quality.

[0042] Before using the device, you can manually rotate the knob 109 to drive the threaded rod 108 to rotate. The rotation of the threaded rod 108 will drive the adjusting block 106 to move. By adjusting the distance between the adjusting block 106 and the drive shaft 103, you can control the left and right movement of the stirring rod 115.

[0043] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0044] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A sedimentation prevention machine for automotive carpet foaming raw materials, comprising a mobile stirring mechanism (1) and a support frame (101), wherein the mobile stirring mechanism (1) is provided with a height adjustment mechanism (2) at its bottom, characterized in that: The support frame (101) is fixedly connected to the outer wall of a motor (102). The bottom output shaft of the motor (102) is fixedly connected to a drive shaft (103) via a coupling. The outer surface of the drive shaft (103) is fixedly connected to a turntable (104). The outer wall of the turntable (104) is fixedly connected to an adjustment frame (105). The inner wall of the adjustment frame (105) is slidably connected to an adjustment block (106). The outer surface of the adjustment block (106) is fixedly connected to a pressing block (107). The inner wall of the adjustment frame (105) is rotatably connected to a threaded rod (108). The outer surface of the threaded rod (108) is threadedly connected to the inner wall of the adjustment block (106). The top of the threaded rod (108) is fixedly connected to a knob (109). The outer surface of the extrusion block (107) is rotatably connected to a collar (111), and the outer wall of the collar (111) is fixedly connected to a fixed slide rod (112). There are two fixed slide rods (112). The outer surface of the fixed slide rod (112) is slidably connected to a slide rod fixing block (110), and the outer wall of the slide rod fixing block (110) is fixedly connected to the outer wall of the support frame (101).

2. The anti-sedimentation machine for automotive carpet foaming raw materials according to claim 1, characterized in that, A fixed block (113) is fixedly connected to the outer wall of the fixed slide rod (112). A motor (114) is fixedly connected to the top of the fixed block (113). A stirring rod (115) is fixedly connected to the bottom output shaft of the motor (114) through a coupling. The outer surface of the stirring rod (115) is rotatably connected to the inner wall of the fixed block (113). A stirring blade (116) is fixedly connected to the bottom of the stirring rod (115).

3. The anti-sedimentation machine for automotive carpet foaming raw materials according to claim 2, characterized in that, The height adjustment mechanism (2) includes a fixed outer tube (202) that is slidably connected to the outer surface of the support frame (101). There are two fixed outer tubes (202). The inner wall of the support frame (101) is threaded with a threaded rod (203). There are two threaded rods (203).

4. The anti-sedimentation machine for automotive carpet foaming raw materials according to claim 3, characterized in that, The bottom of the fixed outer tube (202) is fixedly connected to a base (201), and a worm (205) is rotatably connected to the inner wall of the base (201). A worm wheel (204) is fixedly connected to the outer surface of the threaded rod (203), and the outer surface of the worm wheel (204) meshes with the outer surface of the worm (205).

5. The anti-sedimentation machine for automotive carpet foaming raw materials according to claim 4, characterized in that, The outer surface of the threaded rod (203) is fixedly connected to a pulley (207). The outer wall of the inner pulley (207) is connected to a belt (208). The inner wall of the belt (208) away from the pulley (207) is connected to a pulley (209). The inner wall of the pulley (209) is fixedly connected to the outer surface of the threaded rod (203).

6. The anti-sedimentation machine for automotive carpet foaming raw materials according to claim 5, characterized in that, The outer surface of the worm (205) is rotatably connected to a worm fixing block (211), the top of the worm fixing block (211) is fixedly connected to the inner wall of the base (201), and a rotating handle (206) is fixedly connected to the outer wall of the worm (205).

7. The anti-sedimentation machine for automotive carpet foaming raw materials according to claim 6, characterized in that, The base (201) is fixedly connected to a universal wheel (210) at its bottom. There are several universal wheels (210), and the internal parts of the several universal wheels (210) are the same.

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