Cleaning structure of belt conveying line for ore processing
By designing the dust collection box and cleaning mechanism, the problem of dust generation during ore dust removal and poor cleaning of wet ore by belt conveyors used in ore processing has been solved, achieving efficient dust collection and cleaning of wet ore.
Patent Information
- Application Number
- CN202520177179.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-03
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2035-02-03
AI Technical Summary
In the existing technology, belt conveyors used for ore processing are prone to generating dust when cleaning ore dust, and the cleaning effect on wet ore is not good, which affects the cleaning efficiency.
A cleaning structure for a belt conveyor line used in ore processing was designed, including a dust collection box and a cleaning mechanism. The structure uses an electric push rod to drive a brush roller and a dust collection device to collect dust from the dry ore, and a water pump and a water spray device to clean the wet ore. The cleaning of the wet ore is achieved by combining the structure with a scraper.
It achieves efficient collection of ore dust and effective cleaning of wet ore, reducing dust pollution and cleaning difficulty, and improving cleaning efficiency.
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Figure CN223836471U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of ore processing technology, and more specifically, to a cleaning structure for a belt conveyor line for ore processing. Background Technology
[0002] Ore refers to a mineral aggregate from which useful components can be extracted or which has certain usable properties. It can be divided into metallic minerals and non-metallic minerals. In the process of ore processing, conveyor belts are needed to transport the ore.
[0003] A search revealed that utility model patent CN220702225U discloses a belt cleaning device for conveying ore. The device includes a belt conveyor with a brush cleaning device located below the discharge end. A rotating roller on the brush cleaning device is connected to a drive shaft on the belt conveyor via a pulley. The brush cleaning device utilizes the drive shaft's rotation during material transport to perform reverse cleaning of the belt conveyor's belt using brushes. This device cleans residual material from the ore conveyor belt, preventing damage to the conveyor, eliminating safety hazards for workers cleaning the belt conveyor, reducing manual labor, and minimizing electricity consumption and production costs.
[0004] However, the aforementioned patents have the following shortcomings: they are not convenient for collecting the swept-off ore dust, and dust is easily generated during sweeping; when wet ore adheres to the conveyor belt, the drying speed of the wet ore by the hot air blown out of the air outlet is slow, making it difficult to completely remove it with a brush later, thus affecting the cleaning effect. Therefore, we propose a cleaning structure for a belt conveyor line used in ore processing. Utility Model Content
[0005] In view of the problems existing in the prior art, the purpose of this utility model is to provide a cleaning structure for belt conveyor lines used in ore processing.
[0006] To solve the above problems, the present invention adopts the following technical solution:
[0007] A cleaning structure for a belt conveyor line used in ore processing includes a conveyor frame, two conveyor rollers on the inner side of the conveyor frame, a conveyor belt between the two conveyor rollers, a cleaning mechanism at the bottom of the conveyor frame, first mounting seats fixedly connected to both sides of the conveyor frame, first electric push rods fixedly mounted on the two first mounting seats, a dust collection box fixedly connected to the bottom end of the two first electric push rods, a dust suction hood fixedly fitted to the top of the dust collection box, a first brush roller rotatably connected to the top of the inner cavity of the dust suction hood, a first motor fixedly mounted to the end of the dust suction hood, the output shaft of the first motor connected to one end of the rotating shaft of the first brush roller, a filter cotton fixedly fitted to the inner cavity of the dust collection box, and an air pump fixedly mounted to the rear side of the dust collection box, with the input end of the air pump extending into the inner cavity of the dust collection box.
[0008] As a preferred embodiment of this utility model, the cleaning mechanism includes second mounting seats fixedly connected to both sides of the conveyor frame. Two second electric push rods are fixedly mounted on the two second mounting seats respectively. A water tank is fixedly connected to the bottom end of each of the two second electric push rods. A water receiving cover is fixedly fitted onto the top of the water tank. A second brush roller is rotatably connected to the top of the inner cavity of the water receiving cover. A second motor is fixedly mounted at the end of the water receiving cover. The output shaft of the second motor is connected to one end of the rotating shaft of the second brush roller. A pull-out groove is provided at the front of the water tank. A pull-out box is fitted into the inner cavity of the pull-out groove. A filter screen is fixedly fitted onto the inner side of the pull-out box. A water pump is fixedly mounted on the side of the water tank. The input end of the water pump extends to the bottom of the inner cavity of the water tank. A water guide steel pipe is fixedly connected to the output end of the water tank. The end of the water guide steel pipe is fixedly fitted into the inner cavity of the water receiving cover and a spray pipe is fixedly fitted onto it. Multiple spray holes are opened at the top of the spray pipe. Multiple scrapers are fixedly connected to the top of the inner cavity of the water receiving cover.
[0009] As a preferred embodiment of this utility model, a material guide plate is provided at the end of the conveyor frame, and a control panel is fixedly installed on the outer side of the conveyor frame.
[0010] In a preferred embodiment of this utility model, the inner wall of the pull-out groove is fitted to the side of the pull-out box.
[0011] As a preferred embodiment of this utility model, the front of the dust collection box is hinged with a sealing door.
[0012] As a preferred embodiment of this utility model, a drain valve is fixedly installed at the front of the water tank, and the end of the drain valve extends to the bottom of the inner cavity of the water tank.
[0013] Compared with existing technologies, the advantages of this utility model are:
[0014] (1) In this utility model, when the conveyed ore is in a dry state, the first electric push rod drives the dust collection box and the first brush roller to move upward so that the top of the first brush roller contacts the bottom surface of the conveyor belt. The first motor drives the first brush roller to rotate and sweep off the dust attached to the conveyor belt. At the same time, the vacuum pump generates suction force to make the dust collection hood generate suction force. The suction force of the dust collection hood sucks the dust swept off by the first brush roller into the inner cavity of the dust collection box. The filter cotton is used to intercept the dust that enters the inner cavity of the dust collection box, so as to collect the dust of the ore and clean the dust attached to the conveyor belt.
[0015] (2) In this utility model, when the conveyed ore is in a wet state, wet ore adheres to the conveyor belt. The second electric push rod drives the water tank, the second brush roller and the scraper to move up, so that the top surface of the scraper and the top of the second brush roller respectively contact the bottom surface of the conveyor belt. The water in the water tank cavity is pumped into the spray pipe by the water pump, and the water is sprayed from the spray hole onto the conveyor belt to wash it. In addition, the second motor drives the second brush roller to rotate to sweep the wet ore adhering to the conveyor belt, thus realizing the function of cleaning the wet ore adhering to the conveyor belt. The top of the scraper scrapes the cleaned conveyor belt to clean the residual water stains on the conveyor belt. The cleaned ore and water are separated by the filter screen inside the pull box, so that the cleaning water falls to the bottom of the water tank cavity for recycling, thus realizing the function of effectively cleaning the wet ore adhering to the conveyor belt. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0017] Figure 2 This is a schematic diagram of the conveyor belt structure of this utility model;
[0018] Figure 3 This is a cross-sectional schematic diagram of the dust collection box of this utility model;
[0019] Figure 4 This is a schematic diagram showing the disassembled water tank and pull-out box of this utility model;
[0020] Figure 5 This is a cross-sectional view of the pull-out box of this utility model.
[0021] Explanation of the labels in the diagram:
[0022] 1. Conveyor frame; 2. Conveyor roller; 3. Conveyor belt; 4. Cleaning mechanism; 5. First mounting base; 6. First electric push rod; 7. Dust collection box; 8. Dust suction hood; 9. Filter cotton; 10. Air pump; 11. First brush roller; 12. First motor; 13. Second mounting base; 14. Second electric push rod; 15. Water tank; 16. Pull-out slot; 17. Pull-out box; 18. Filter screen; 19. Water collection cover; 20. Second brush roller; 21. Second motor; 22. Water pump; 23. Water guide pipe; 24. Water spray pipe; 25. Water spray hole; 26. Scraper; 27. Drain valve; 28. Sealing door; 29. Material guide plate; 30. Control panel. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.
[0024] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "top / bottom," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0025] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "sleeved / connected," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0026] Example:
[0027] Please see Figure 1-5A cleaning structure for a belt conveyor line used in ore processing includes a conveyor frame 1, two conveyor rollers 2 arranged inside the conveyor frame 1, a conveyor belt 3 arranged between the two conveyor rollers 2, a cleaning mechanism 4 arranged at the bottom of the conveyor frame 1, first mounting seats 5 fixedly connected to both sides of the conveyor frame 1, first electric push rods 6 fixedly mounted on the two first mounting seats 5, a dust collection box 7 fixedly connected to the bottom end of the two first electric push rods 6, a dust suction hood 8 fixedly sleeved on the top of the dust collection box 7, a first brush roller 11 rotatably connected to the top of the inner cavity of the dust suction hood 8, a first motor 12 fixedly mounted at the end of the dust suction hood 8, the output shaft of the first motor 12 connected to one end of the rotating shaft of the first brush roller 11, a filter cotton 9 fixedly sleeved in the inner cavity of the dust collection box 7, and an air pump 10 fixedly mounted on the rear side of the dust collection box 7, the input end of the air pump 10 extending into the inner cavity of the dust collection box 7.
[0028] In this embodiment, a drive motor is provided on the side of the conveyor frame 1 to drive the conveyor roller 2 and the conveyor belt 3 to rotate.
[0029] For details, please refer to Figure 1 , Figure 4 and Figure 5 The cleaning mechanism 4 includes second mounting bases 13 fixedly connected to both sides of the conveyor frame 1. Second electric push rods 14 are fixedly mounted on each of the two second mounting bases 13. A water tank 15 is fixedly connected to the bottom end of each of the two second electric push rods 14. A water receiving cover 19 is fixedly sleeved on the top of the water tank 15. A second brush roller 20 is rotatably connected to the top of the inner cavity of the water receiving cover 19. A second motor 21 is fixedly mounted on the end of the water receiving cover 19. The output shaft of the second motor 21 is connected to one end of the rotating shaft of the second brush roller 20. A [missing information - likely a device or structure] is provided at the front of the water tank 15. A pull-out slot 16 is provided, and a pull-out box 17 is fitted inside the pull-out box 17. A filter screen 18 is fixedly fitted inside the pull-out box 17. A water pump 22 is fixedly installed on the side of the water tank 15. The input end of the water pump 22 extends to the bottom of the inner cavity of the water tank 15. A water guide steel pipe 23 is fixedly connected to the output end of the water tank 15. The end of the water guide steel pipe 23 is fixedly fitted to the inner cavity of the water receiving cover 19 and a spray pipe 24 is fixedly fitted thereon. Multiple spray holes 25 are opened on the top of the spray pipe 24. Multiple scraper blades 26 are fixedly connected to the top of the inner cavity of the water receiving cover 19.
[0030] In this embodiment, the filter screen 18 is inclinedly arranged in the inner cavity of the pull-out box 17 to ensure that the washed ore will accumulate at the bottom of the pull-out box 17. In addition, the pull-out box 17 can be pulled out periodically to clean the ore filtered out on the filter screen 18.
[0031] For details, please refer to Figure 1 The end of the conveyor frame 1 is provided with a material guide plate 29, and a control panel 30 is fixedly installed on the outside of the conveyor frame 1.
[0032] In this embodiment, the ore conveyed on the conveyor belt 3 is guided by the material guide plate 29, so that the ore falls off the material guide plate 29. In addition, the device is controlled by the control panel 30.
[0033] For details, please refer to Figure 1 and Figure 4 The inner wall of the pull-out groove 16 fits against the side of the pull-out box 17.
[0034] In this embodiment, the stability of the pull-out box 17 being fitted into the inner cavity of the pull-out slot 16 is ensured so that the filter screen 18 inside the pull-out box 17 can catch the cleaning water returning from the water receiving cover 19, while the pull-out box 17 is used to filter the minerals in the cleaning water.
[0035] For details, please refer to Figure 3 The dust collection box 7 has a sealing door 28 hinged at the front.
[0036] In this embodiment, the dust collected in the dust collection box 7 is cleaned by opening the sealed door 28.
[0037] For details, please refer to Figure 4 A drain valve 27 is fixedly installed at the front of the water tank 15, and the end of the drain valve 27 extends to the bottom of the inner cavity of the water tank 15.
[0038] In this embodiment, the cleaning wastewater at the bottom of the inner cavity of the water tank 15 is discharged through the drain valve 27 so as to replace the cleaning water.
[0039] Working principle: In operation, the conveyor belt 3 first transports the ore, causing it to slide off the material guide plate 29 into the processing equipment at the end of the conveyor belt 3. When the ore is dry, some ore powder will adhere to the conveyor belt 3. At this time, the first electric push rod 6 is activated to move the dust collection box 7, the dust suction hood 8, and the first brush roller 11 upwards, so that the top of the first brush roller 11 contacts the bottom surface of the conveyor belt 3. The first motor 12 is then activated to drive the first brush roller 11 to rotate counterclockwise, thereby removing the dust adhering to the conveyor belt 3. As dust is swept away, the vacuum pump 10 is activated to draw air from the inner cavity of the dust collection box 7, creating a negative pressure inside the dust collection box 7. This negative pressure then generates suction from the suction hood 8, drawing the dust swept away by the first brush roller 11 into the inner cavity of the dust collection box 7. The filter cotton 9 traps the dust entering the inner cavity of the dust collection box 7, thus collecting ore dust and cleaning dust adhering to the conveyor belt 3. Finally, when the conveyed ore is damp, the dust on the conveyor belt 3 will... When wet base ore adheres, the second electric push rod 14 is activated, causing the water tank 15, water receiving cover 19, second brush roller 20, and scraper 26 to move upwards. This brings the top surface of the scraper 26 and the top of the second brush roller 20 into contact with the bottom surface of the conveyor belt 3. Simultaneously, the water pump 22 is activated, drawing water from the inner cavity of the water tank 15 through the water guide steel pipe 23 to the inner cavity of the spray pipe 24. The water in the spray pipe 24 is then sprayed from the spray holes 25 onto the conveyor belt 3, thus rinsing the conveyor belt 3. At the same time, the second motor 21 is activated, causing the second brush roller 20 to rotate counterclockwise. The conveyor belt 3 rotates, and the rinsing water cleans the wet base ore adhering to it. The cleaned ore and water fall back into the inner cavity of the water tank 15. The filter screen 18 inside the pull-out box 17 separates the ore and the rinsing water, so that the rinsing water falls to the bottom of the inner cavity of the water tank 15 for recycling. The pull-out box 17 and the filter screen 18 collect the ore that has been rinsed. In addition, as the conveyor belt 3 rotates, the rinsed part on the conveyor belt 3 is scraped by the top of the scraper 26, thereby cleaning off the remaining water stains.
[0040] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model based on the technical solution and its improved concept should be covered within the protection scope of the present utility model.
Claims
1. A cleaning structure for a belt conveyor line for ore processing, comprising a conveyor frame (1), characterized in that: The inner side of the conveyor frame (1) is provided with two conveyor rollers (2), and a conveyor belt (3) is provided between the two conveyor rollers (2). A cleaning mechanism (4) is provided at the bottom of the conveyor frame (1). First mounting seats (5) are fixedly connected to both sides of the conveyor frame (1). First electric push rods (6) are fixedly installed on the two first mounting seats (5). Dust collection boxes (7) are fixedly connected to the bottom ends of the two first electric push rods (6). The top of the dust collection box (7) is fixedly sleeved. A dust collection hood (8) is provided, and a first brush roller (11) is rotatably connected to the top of the inner cavity of the dust collection hood (8). A first motor (12) is fixedly installed at the end of the dust collection hood (8). The output shaft of the first motor (12) is connected to one end of the rotating shaft of the first brush roller (11). A filter cotton (9) is fixedly fitted into the inner cavity of the dust collection box (7). An air pump (10) is fixedly installed on the rear side of the dust collection box (7). The input end of the air pump (10) extends into the inner cavity of the dust collection box (7).
2. The cleaning structure for a belt conveyor line for ore processing according to claim 1, characterized in that: The cleaning mechanism (4) includes second mounting seats (13) fixedly connected to both sides of the conveyor frame (1). Two second electric push rods (14) are fixedly mounted on the two second mounting seats (13). A water tank (15) is fixedly connected to the bottom end of each of the two second electric push rods (14). A water receiving cover (19) is fixedly sleeved on the top of the water tank (15). A second brush roller (20) is rotatably connected to the top of the inner cavity of the water receiving cover (19). A second motor (21) is fixedly mounted on the end of the water receiving cover (19). The output shaft of the second motor (21) is connected to one end of the rotating shaft of the second brush roller (20). A pull-out groove is provided at the front of the water tank (15). (16) The inner cavity of the pull-out groove (16) is fitted with a pull-out box (17), and a filter screen (18) is fixedly fitted on the inner side of the pull-out box (17). A water pump (22) is fixedly installed on the side of the water tank (15). The input end of the water pump (22) extends to the bottom of the inner cavity of the water tank (15). A water guide steel pipe (23) is fixedly connected to the output end of the water tank (15). The end of the water guide steel pipe (23) is fixedly fitted to the inner cavity of the water receiving cover (19) and a water spray pipe (24) is fixedly fitted. Multiple water spray holes (25) are opened on the top of the water spray pipe (24). Multiple scraper blades (26) are fixedly connected to the top of the inner cavity of the water receiving cover (19).
3. The cleaning structure for a belt conveyor line for ore processing according to claim 2, characterized in that: The end of the conveyor frame (1) is provided with a material guide plate (29), and a control panel (30) is fixedly installed on the outside of the conveyor frame (1).
4. The cleaning structure for a belt conveyor line for ore processing according to claim 2, characterized in that: The inner wall of the pull-out groove (16) and the side of the pull-out box (17) are in contact.
5. The cleaning structure for a belt conveyor line for ore processing according to claim 1, characterized in that: The dust collection box (7) is hinged to a sealing door (28) at the front.
6. The cleaning structure for a belt conveyor line for ore processing according to claim 2, characterized in that: A drain valve (27) is fixedly installed at the front of the water tank (15), and the end of the drain valve (27) extends to the bottom of the inner cavity of the water tank (15).
Citation Information
Patent Citations
Belt cleaning device of conveyor for conveying ores
CN220702225U