Ball shoveling device for ceramic ball production

Abstract

The utility model belongs to the technical field of ceramic ball shoveling, and particularly relates to a ball shoveling device for ceramic ball production, which comprises a base, a supporting rod fixedly mounted on one side of the base, a sliding groove formed in one side of the supporting rod, a sliding block slidably mounted in the sliding groove, a U-shaped frame fixedly mounted on one side of the sliding block, and a bucket rotatably mounted in the U-shaped frame. An electronic scale is fixedly mounted on one side of the inner wall of the bucket; the power assembly is located on the supporting rod and used for driving the sliding block to move up and down; the driving assembly is located on the U-shaped frame and used for driving the bucket to rotate; according to the ceramic ball shoveling device, the bucket can shovel many ceramic balls at a time, the ceramic balls cannot slide off from the periphery of the bucket, meanwhile, the multiple shoveled ceramic balls can be weighed and counted, and the ball shoveling efficiency of personnel can be improved.

Description

Technical Field

[0001] This utility model belongs to the field of ceramic ball shovel technology, and in particular relates to a shovel device for ceramic ball production. Background Technology

[0002] Silicon nitride ceramic balls are precision ceramics sintered at high temperatures in a non-oxidizing atmosphere. They possess high strength, high wear resistance, high temperature resistance, corrosion resistance, acid and alkali resistance, and can be used for a long time in seawater. They also have excellent electrical and magnetic insulation properties. At 800℃, their strength and hardness remain almost unchanged. Their density is 3.20 g / cm3, which is almost 1 / 3 the weight of bearing steel. They have low centrifugal force during rotation, enabling high-speed operation.

[0003] For example, Chinese patent CN222062493U discloses a ball-shoveling device for producing silicon nitride ceramic balls. The device includes a base with rotatable wheels at its bottom and a counterweight inside. A column is fixedly connected to one side of the base, and a lifting mechanism is located inside the column. A tilting mechanism is installed on one side of the lifting mechanism, and a shovel plate is fixedly connected to one side of the tilting mechanism. A ball hole is formed at the top of the shovel plate. By inserting the shovel plate into a pile of balls, the product enters the ball hole. The lifting motor rotates, driving a lead screw via a transmission assembly, which in turn moves the shovel plate upwards via a slider. When the shovel plate reaches the packaging box, the tilting motor rotates, causing the shovel plate to tilt and the product to fall into the box. The ball hole facilitates counting the transferred products. This design allows for rapid ball shoveling, transfer, and counting, reducing labor intensity while improving work efficiency.

[0004] The aforementioned patent has the following problems:

[0005] This patented device has several drawbacks in its use. For example, when scooping ceramic balls, the lack of circumferential restraint on the scooping plate, coupled with the spherical shape of the ceramic balls, causes them to easily roll off the scooping plate, making it difficult to scoop them up. Furthermore, the probability of filling several holes with a single scoop is very low, requiring multiple scoops to fill them, which is cumbersome and significantly reduces the scooping and counting speed. Therefore, we propose a scooping device for ceramic ball production. Utility Model Content

[0006] The purpose of this invention is to provide a shovel device for ceramic ball production, so as to solve the problems mentioned in the background art.

[0007] In view of this, the present invention provides a shovel ball device for ceramic ball production, comprising:

[0008] A base, on one side of which a support rod is fixedly installed, and on one side of the support rod is a sliding groove, in which a sliding block is slidably installed, and on one side of the sliding block is a U-shaped frame, in which a bucket is rotatably installed, and on one side of the inner wall of the bucket is an electronic scale.

[0009] A power assembly, located on a support rod, is used to drive the sliding block to move up and down;

[0010] A drive assembly, located on a U-shaped frame, is used to drive the bucket to rotate;

[0011] A protective shell is fixedly installed on the top of a base. A battery is fixedly installed on the top of the base and inside the protective shell. Rollers are symmetrically mounted on both sides of the base.

[0012] In this technical solution, during use, personnel can move the base, which in turn moves the bucket. The bucket scoops up multiple ceramic balls. Then, personnel can use a power unit to move a sliding block upwards. This upward movement of the sliding block moves a U-shaped frame upwards, which in turn moves the bucket upwards. The upward movement of the bucket moves the ceramic balls upwards. Simultaneously, the drive unit slowly rotates one end of the bucket upwards until it rotates 90°. At this point, the weight of all the ceramic balls in the bucket is on an electronic scale, which weighs the balls. The result is displayed on the controller. Since each ceramic ball has the same weight, personnel can calculate the total number of ceramic balls in the bucket based on the total weight, ensuring that the bucket can scoop up a large number of ceramic balls at once without them slipping off the sides. The system also allows for weighing and counting the scooped-up ceramic balls, increasing the efficiency of ball scooping.

[0013] In the above technical solution, the power component further includes:

[0014] A threaded rod is rotatably mounted in a sliding groove, with its bottom end penetrating a sliding block. A rectangular groove is formed inside a support rod and above the sliding groove. A worm gear is rotatably mounted in the rectangular groove, with its bottom end penetrating the bottom of the rectangular groove and coaxially connected to the threaded rod. A worm is meshed with one side of the worm gear and located within the rectangular groove. A motor is fixedly mounted on the other side of the support rod, with its output end penetrating the other side of the support rod and coaxially connected to the worm.

[0015] In this technical solution, starting motor one, the rotation of the output shaft of motor one will drive the worm to rotate. Under the action of meshing, the rotation of the worm will drive the worm wheel to rotate. The rotation of the worm wheel will drive the threaded rod to rotate. Under the action of the thread, the rotation of the threaded rod will drive the sliding block to move upward. The upward movement of the sliding block will drive the U-shaped frame to move upward. The upward movement of the U-shaped frame will drive the bucket to move upward. The upward movement of the bucket will drive multiple ceramic balls to move upward.

[0016] In the above technical solution, the threaded rod is threadedly connected to the sliding block, the worm gear is rotatably connected to the rectangular groove, and the output shaft of the first motor is rotatably connected to the support rod.

[0017] In this technical solution, it is ensured that the rotation of the threaded rod can drive the sliding block to move up and down, that the worm can rotate normally in the rectangular groove, and that the output shaft of motor one can rotate normally in the support rod.

[0018] In the above technical solution, the driving component further includes:

[0019] A rotating groove is formed inside a U-shaped frame and located on one side of the bucket. Gear 1 and Gear 2 are rotatably installed inside the rotating groove and mesh with each other. One end of Gear 1 passes through one side of the rotating groove and is fixed to the bucket. Motor 2 is fixedly installed on one side of the U-shaped frame. The output end of Motor 2 passes through one side of the U-shaped frame and is coaxially connected to Gear 2.

[0020] In this technical solution, when motor two is started, the output shaft of motor two will drive gear two to rotate. Under the action of meshing, the rotation of gear two will drive gear one to rotate slowly. The slow rotation of gear one will drive one end of the bucket to rotate slowly upward until the bucket rotates 90°. At this time, the weight of multiple ceramic balls in the bucket will be pressed onto the electronic scale, and the electronic scale can weigh the multiple ceramic balls.

[0021] In the above technical solution, the output shaft of the second motor is rotatably connected to the U-shaped frame.

[0022] In this technical solution, it is ensured that the output shaft of motor two can rotate normally within the U-shaped frame.

[0023] Furthermore, the above technical solution also includes:

[0024] A support plate is fixedly installed on the top of the base and on one side of the protective shell. A controller is provided on the top of the support plate, and a handle is fixedly installed on one side of the support plate.

[0025] In this technical solution, it is ensured that personnel can move the base by pushing it through the handle and support plate, and that the controller can control motor one, motor two, and display the weighing weight of the electronic scale.

[0026] In the above technical solution, the battery is further electrically connected to motor one, motor two, electronic scale and controller, and the controller is electrically connected to motor one, motor two and electronic scale.

[0027] In this technical solution, it is ensured that the battery can supply power to motor one, motor two, electronic scale and controller, and that the controller can control motor one and motor two and display the weighing weight of electronic scale.

[0028] In the above technical solution, the cross-section of the sliding block is T-shaped.

[0029] In this technical solution, it is ensured that the sliding block will not fall out of the sliding groove.

[0030] The beneficial effects of this utility model are:

[0031] This ceramic ball production shovel device, through its base, and the coordinated operation of the base, bucket, power unit, sliding block, U-shaped frame, drive unit, electronic scale, and controller, ensures that the bucket can scoop up a large number of ceramic balls at once without the ceramic balls slipping off the sides of the bucket. It can also weigh and count the scooped ceramic balls, thus increasing the efficiency of manual ball shoveling. Attached Figure Description

[0032] Figure 1 This is one of the overall structural schematic diagrams of this utility model;

[0033] Figure 2 This is the second schematic diagram of the overall structure of this utility model;

[0034] Figure 3 This is a detailed internal structural diagram of the support rod in this utility model;

[0035] Figure 4 This utility model Figure 3 Enlarged structural diagram at point A in the middle;

[0036] Figure 5 This is a cross-sectional structural diagram of the U-shaped frame in this utility model;

[0037] Figure 6 This is a schematic diagram of the structure of the protective shell exploding in this utility model.

[0038] The markings in the diagram are as follows:

[0039] 1. Base; 2. Support rod; 3. Sliding groove; 4. Sliding block; 5. U-shaped frame; 6. Bucket; 7. Electronic scale; 8. Threaded rod; 9. Rectangular groove; 10. Worm gear; 11. Worm; 12. Motor 1; 13. Rotating groove; 14. Gear 1; 15. Gear 2; 16. Motor 2; 17. Battery; 18. Protective shell; 19. Roller; 20. Support plate; 21. Controller. Detailed Implementation

[0040] The following is in conjunction with the appendix Figure 1 - Figure 6 This application will be described in further detail.

[0041] In this application, the terms "upper," "lower," "left," "right," "front," "rear," "top," "bottom," "inner," "outer," "middle," "vertical," and "horizontal," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. These terms are primarily for the purpose of better describing this application and its embodiments, and are not intended to limit the indicated device, element, or component to having a specific orientation, or to be constructed and operated in a specific orientation.

[0042] Example 1: This example provides a shovel ball device for ceramic ball production, comprising:

[0043] A base 1, a support rod 2 is fixedly installed on one side of the base 1, a sliding groove 3 is opened on one side of the support rod 2, a sliding block 4 is slidably installed in the sliding groove 3, a U-shaped frame 5 is fixedly installed on one side of the sliding block 4, a bucket 6 is rotatably installed in the U-shaped frame 5, and an electronic scale 7 is fixedly installed on one side of the inner wall of the bucket 6.

[0044] The power assembly is located on the support rod 2 and is used to drive the sliding block 4 to move up and down;

[0045] The drive assembly is located on the U-shaped frame 5 and is used to drive the bucket 6 to rotate;

[0046] A protective shell 18 is fixedly installed on the top of the base 1. A battery 17 is fixedly installed on the top of the base 1 and inside the protective shell 18. Rollers 19 are symmetrically installed on both sides of the base 1.

[0047] In operation, the base 1 can be moved, which in turn moves the bucket 6, scooping up multiple ceramic balls. The power unit then moves the sliding block 4 upwards, which in turn moves the U-shaped frame 5 upwards, which in turn moves the bucket 6 upwards, lifting the ceramic balls. Simultaneously, the drive unit slowly rotates one end of the bucket 6 upwards until it rotates 90°. At this point, the weight of all the ceramic balls in the bucket 6 rests on the electronic scale 7, which weighs them. Since each ceramic ball has the same weight, the operator can calculate the total number of ceramic balls in the bucket 6, ensuring that the bucket 6 can scoop up a large number of ceramic balls at once without them slipping off the sides. The scale also counts the weight of the scooped-up ceramic balls, increasing the efficiency of the scooping process. Example

[0048] This embodiment provides a shovel ball device for ceramic ball production. In addition to the technical solutions described in the above embodiments, it also has the following technical features: the power component includes:

[0049] A threaded rod 8 is rotatably mounted in a sliding groove 3. The bottom end of the threaded rod 8 passes through a sliding block 4. A rectangular groove 9 is provided in the support rod 2 above the sliding groove 3. A worm gear 10 is rotatably mounted in the rectangular groove 9. The bottom end of the worm gear 10 passes through the bottom of the rectangular groove 9 and is coaxially connected to the threaded rod 8. A worm 11 is meshed and mounted on one side of the worm gear 10 and in the rectangular groove 9. A motor 12 is fixedly mounted on the other side of the support rod 2. The output end of the motor 12 passes through the other side of the support rod 2 and is coaxially connected to the worm 11.

[0050] When the motor 12 is started, the output shaft of the motor 12 rotates, which drives the worm 11 to rotate. Under the action of meshing, the rotation of the worm 11 drives the worm wheel 10 to rotate. The rotation of the worm wheel 10 drives the threaded rod 8 to rotate. Under the action of the thread, the rotation of the threaded rod 8 drives the sliding block 4 to move upward. The upward movement of the sliding block 4 drives the U-shaped frame 5 to move upward. The upward movement of the U-shaped frame 5 drives the bucket 6 to move upward. The upward movement of the bucket 6 drives multiple ceramic balls to move upward. Example

[0051] This embodiment provides a shovel ball device for ceramic ball production. In addition to the technical solutions of the above embodiments, it also has the following technical features: the threaded rod 8 is threadedly connected to the sliding block 4, the worm gear 11 is rotatably connected to the rectangular groove 9, and the output shaft of the motor 12 is rotatably connected to the support rod 2.

[0052] Specifically, it ensures that the rotation of the threaded rod 8 can drive the sliding block 4 to move up and down, ensures that the worm gear 11 can rotate normally in the rectangular groove 9, and ensures that the output shaft of the motor 12 can rotate normally in the support rod 2. Example

[0053] This embodiment provides a shovel ball device for ceramic ball production. In addition to the technical solutions described in the above embodiments, it also has the following technical features: the driving component includes:

[0054] Rotating groove 13 is formed inside U-shaped frame 5 and located on one side of bucket 6. Gear 14 and gear 2 15 are rotatably installed inside rotating groove 13 and mesh with each other. One end of gear 14 passes through one side of rotating groove 13 and is fixed to bucket 6. Motor 2 16 is fixedly installed on one side of U-shaped frame 5. The output end of motor 2 16 passes through one side of U-shaped frame 5 and is coaxially connected to gear 2 15.

[0055] When the second motor 16 is started, the output shaft of the second motor 16 will drive the second gear 15 to rotate. Under the action of meshing, the rotation of the second gear 15 will drive the first gear 14 to rotate slowly. The slow rotation of the first gear 14 will drive one end of the bucket 6 to rotate slowly upward until the bucket 6 rotates 90°. At this time, the weight of the multiple ceramic balls in the bucket 6 will be completely pressed on the electronic scale 7, and the electronic scale 7 can weigh the multiple ceramic balls. Example

[0056] This embodiment provides a shovel ball device for ceramic ball production. In addition to the technical solution of the above embodiment, it also has the following technical features: the output shaft of motor 16 is rotatably connected to the U-shaped frame 5.

[0057] Among these measures, it is ensured that the output shaft of motor 216 can rotate normally within the U-shaped frame 5. Example

[0058] This embodiment provides a shovel ball device for ceramic ball production. In addition to the technical solutions described in the above embodiments, it also has the following technical features:

[0059] The support plate 20 is fixedly installed on the top of the base 1 and located on one side of the protective shell 18. The top of the support plate 20 is provided with a controller 21, and a handle is fixedly installed on one side of the support plate 20.

[0060] This ensures that personnel can move the base 1 by pushing it through the handle and support plate 20, and that the controller 21 can control the first motor 12, the second motor 16, and the weighing weight displayed on the electronic scale 7. Example

[0061] This embodiment provides a shovel ball production device for ceramic balls. In addition to the technical solutions of the above embodiments, it also has the following technical features: the battery 17 is electrically connected to the first motor 12, the second motor 16, the electronic scale 7, and the controller 21. The controller 21 is electrically connected to the first motor 12, the second motor 16, and the electronic scale 7.

[0062] Specifically, it ensures that the storage battery 17 can supply power to the first motor 12, the second motor 16, the electronic scale 7, and the controller 21, and ensures that the controller 21 can control the first motor 12 and the second motor 16 and display the weighing weight of the electronic scale 7. Example

[0063] This embodiment provides a shovel ball device for ceramic ball production. In addition to the technical solutions of the above embodiments, it also has the following technical features: the cross-section of the sliding block 4 is T-shaped.

[0064] Among these measures, it is ensured that the sliding block 4 will not fall out of the sliding groove 3.

[0065] Working Principle: During operation, personnel can move the base 1 by pushing it through the handle and support plate 20. The movement of the base 1 moves the bucket 6, which scoops up multiple ceramic balls. Then, personnel can start motors 12 and 16 via controller 21. The output shaft of motor 12 rotates, driving the worm gear 11 to rotate. Under meshing action, the worm gear 11 rotates, driving the worm wheel 10 to rotate. The worm wheel 10 rotates, driving the threaded rod 8 to rotate. Under the action of the thread, the threaded rod 8 moves the sliding block 4 upwards. The upward movement of the sliding block 4 moves the U-shaped frame 5 upwards, which in turn moves the bucket 6 upwards. The upward movement of the bucket 6 moves multiple ceramic balls upwards. Simultaneously, the electric... The output shaft of machine 2 16 drives gear 2 15 to rotate. Under the action of meshing, the rotation of gear 2 15 will drive gear 1 14 to rotate slowly. The slow rotation of gear 1 14 will drive one end of bucket 6 to rotate slowly upward until bucket 6 rotates 90°. At this time, the weight of multiple ceramic balls in bucket 6 will be pressed onto electronic scale 7. At this time, electronic scale 7 can weigh multiple ceramic balls, and the weighing result will be displayed on controller 21. Since the weight of each ceramic ball is the same, the personnel can calculate the number of ceramic balls in bucket 6 based on the total weight, ensuring that bucket 6 can scoop up more ceramic balls at once, and that the ceramic balls will not slip off the sides of bucket 6. At the same time, it can also weigh and count the multiple ceramic balls scooped up, which can speed up the efficiency of personnel scooping balls.

[0066] The embodiments of this application have been described above with reference to the accompanying drawings. Unless otherwise specified, the embodiments and features in the embodiments of this application can be combined with each other. This application is not limited to the specific embodiments described above. The specific embodiments described above are merely illustrative and not restrictive. Those skilled in the art can make many other forms under the guidance of this application without departing from the spirit and scope of the claims, and all of these forms are within the protection scope of this application.

Claims

1. A ball-shoveling device for ceramic ball production, characterized in that, include: A base (1) is provided with a support rod (2) fixedly installed on one side of the base (1). A sliding groove (3) is provided on one side of the support rod (2). A sliding block (4) is slidably installed in the sliding groove (3). A U-shaped frame (5) is fixedly installed on one side of the sliding block (4). A bucket (6) is rotatably installed in the U-shaped frame (5). An electronic scale (7) is fixedly installed on one side of the inner wall of the bucket (6). A power assembly located on the support rod (2) and used to drive the sliding block (4) to move up and down; A drive assembly located on a U-shaped frame (5) and used to drive the bucket (6) to rotate; A protective shell (18) is fixedly installed on the top of the base (1). A battery (17) is fixedly installed on the top of the base (1) and inside the protective shell (18). Rollers (19) are symmetrically installed on both sides of the base (1).

2. The shovel ball device for ceramic ball production according to claim 1, characterized in that, The power assembly includes: A threaded rod (8) is rotatably installed in a sliding groove (3). The bottom end of the threaded rod (8) passes through a sliding block (4). A rectangular groove (9) is provided in the support rod (2) above the sliding groove (3). A worm gear (10) is rotatably installed in the rectangular groove (9). The bottom end of the worm gear (10) passes through the bottom of the rectangular groove (9) and is coaxially connected to the threaded rod (8). A worm (11) is meshed and installed on one side of the worm gear (10) in the rectangular groove (9). A motor (12) is fixedly installed on the other side of the support rod (2). The output end of the motor (12) passes through the other side of the support rod (2) and is coaxially connected to the worm (11).

3. The shovel ball device for ceramic ball production according to claim 2, characterized in that, The threaded rod (8) is threadedly connected to the sliding block (4), the worm (11) is rotatably connected to the rectangular groove (9), and the output shaft of the motor (12) is rotatably connected to the support rod (2).

4. The shovel ball device for ceramic ball production according to claim 1, characterized in that, The driving component includes: Rotating groove (13) is opened in U-shaped frame (5) and located on one side of bucket (6). Gear 1 (14) and gear 2 (15) are rotatably installed in rotating groove (13) and gear 1 (14) and gear 2 (15) mesh with each other. One end of gear 1 (14) passes through one side of rotating groove (13) and is fixed to bucket (6). Motor 2 (16) is fixedly installed on one side of U-shaped frame (5). The output end of motor 2 (16) passes through one side of U-shaped frame (5) and is coaxially connected to gear 2 (15).

5. A shovel device for producing ceramic balls according to claim 4, characterized in that, The output shaft of the second motor (16) is rotatably connected to the U-shaped frame (5).

6. The shovel device for ceramic ball production according to claim 1, characterized in that, Also includes: A support plate (20) is fixedly installed on the top of the base (1) and on one side of the protective shell (18). A controller (21) is provided on the top of the support plate (20), and a handle is fixedly installed on one side of the support plate (20).

7. The shovel ball device for ceramic ball production according to claim 1, characterized in that, The battery (17) is electrically connected to motor one (12), motor two (16), electronic scale (7) and controller (21), and the controller (21) is electrically connected to motor one (12), motor two (16) and electronic scale (7).

8. The shovel ball device for ceramic ball production according to claim 1, characterized in that, The cross-section of the sliding block (4) is T-shaped.

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