Multifunctional wire harness support
By designing a multifunctional wire harness bracket, the synchronous winding and arrangement of wire harnesses can be achieved using bracket components and a geared motor, solving the problem of low production efficiency caused by mechanical winding of wire harnesses and realizing continuous and high-efficiency production.
Patent Information
- Application Number
- CN202520560208.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-27
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2035-03-27
AI Technical Summary
In existing technologies, mechanically winding wire harnesses requires waiting time, resulting in low production efficiency, downtime for both manual labor and binding equipment, and an inability to achieve continuous production.
A multifunctional wire harness bracket is designed. By using the bracket component and the geared motor, when the bracket component is flipped, the already arranged wire harness faces the binding device, and the operator continues to arrange the wire harness on the other side, so as to achieve synchronous winding and arrangement of the wire harness.
It improved production efficiency, ensured production continuity, reduced manual waiting time, and increased the utilization rate of tying equipment.
Smart Images

Figure CN223836803U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of wire harness bracket devices, specifically a multifunctional wire harness bracket. Background Technology
[0002] A multi-functional wire harness is an electrical connection component with multiple functions and uses. It is usually composed of multiple wires, cables or optical fibers, and equipped with corresponding connectors or terminals. It has functions such as power transmission, signal transmission, data transmission, electromagnetic shielding, and waterproofing and dustproofing. It is commonly used in automotive manufacturing, aerospace, electronic equipment manufacturing, industrial automation, smart home and other scenarios. In automotive manufacturing, multi-functional wire harnesses usually have multiple input and output terminals. The wire harnesses need to be arranged and combined manually and then wound together. In order to reduce the labor intensity of manual labor, some factories use automatic binding devices to wind the wire harnesses after manual arrangement.
[0003] However, mechanical winding of wire harnesses takes a certain amount of time. During this period, workers can only wait for the wire harness to be wound before they can proceed with the subsequent wire harness arrangement work. Correspondingly, while the wire harness is being arranged manually, the binding and winding equipment is also in a standby state, which leads to low production efficiency. Utility Model Content
[0004] (a) Technical problems to be solved
[0005] To address the shortcomings of existing technologies, this utility model provides a multifunctional wire harness bracket that can simultaneously arrange wire harnesses during the winding process.
[0006] (II) Technical Solution
[0007] To achieve the above objectives, this utility model provides the following technical solution: a multifunctional wire harness bracket, including a base, with support frames on both sides of the base, and rotating shafts on both support frames. A bracket component is fixedly connected between the rotating shafts. A reduction motor connected to the rotating shafts is provided on the side of the support frame. The bracket component includes an inner plate connected to the rotating shafts and outer plates on both sides of the inner plate. Insertion holes are provided on both outer plates in a rectangular array. A fixing component aligned with the insertion holes is provided on the inner plate, and a wire harness bracket penetrating the insertion holes is inserted into the fixing component.
[0008] Preferably, the wire harness bracket includes a plug-in assembly that passes through the plug-in hole and connects to the fixing component, and a clamping assembly disposed at the top of the plug-in assembly for fixing the wire harness.
[0009] Preferably, the plug-in assembly includes a plug-in rod that penetrates the plug-in hole and extends into the fixing component, and the side of the plug-in rod has a positioning groove and a snap-fit groove that cooperate with the fixing component.
[0010] Preferably, the clamping assembly includes a connecting plate disposed at the top of the plug rod, and side plates are provided on both sides of the connecting plate, with spring clips for clamping the wire harness provided in the side plates.
[0011] Preferably, the fixing component includes a fixing block disposed on the inner plate, the fixing block having an insertion groove that mates with the insertion rod, the insertion groove having a positioning block that mates with the positioning groove, the fixing block having a placement groove, and the placement groove having a snap-fit mechanism that mates with the snap-fit groove.
[0012] Preferably, the snap-fit mechanism includes a snap-fit block with an inclined outer side that slides into the mounting groove, a spring at the tail end of the snap-fit block, a fixing plate connected to the tail end of the spring, and an electromagnetic telescopic valve on the side of the fixing plate.
[0013] Preferably, an LED aperture is provided on the outer plate at the position corresponding to the plug hole, and the LED aperture is electrically connected to an external data processing device.
[0014] Preferably, a light grid frame is provided on the base at a position outside the rotation radius of the support component, and the light grid frame is connected in series with the drive circuit of the geared motor.
[0015] (III) Beneficial Effects
[0016] Compared with the prior art, the present invention provides a multifunctional wire harness bracket, which has the following advantages:
[0017] 1. By setting up a support component and a geared motor, the support component is connected to the rotating shaft through the inner plate, and the wire harness brackets are placed on the outer plates 402 on both sides. When the wire harness is arranged on one side, the geared motor drives the support component to rotate through the rotating shaft. The support component uses the wire harness brackets to face the side with the completed wire harness arrangement towards the binding and winding equipment, so that the binding and winding equipment can perform the winding and binding work, while the operator can perform the wire harness arrangement work on the new side, which greatly improves the production efficiency and ensures the continuity of production.
[0018] 2. By setting plug holes and fixing components, the wire harness bracket can be connected to the fixing components through the plug holes. The plug holes and fixing components arranged in a rectangular array can be adjusted according to the position of the wire harness, so that the wire harness after arrangement and winding can achieve the required shape. Furthermore, the fixing can achieve the effect of locking the wire harness bracket, preventing the wire harness bracket from shaking or other problems when the bracket components are flipped. Attached Figure Description
[0019] Figure 1 This is a three-dimensional schematic diagram of the present invention;
[0020] Figure 2This is a cross-sectional schematic diagram of the bracket component of this utility model;
[0021] Figure 3 This is a three-dimensional schematic diagram of the wire harness bracket of this utility model;
[0022] Figure 4 This is a cross-sectional schematic diagram of the fixing component of this utility model.
[0023] In the diagram: 1. Base; 2. Support frame; 3. Gear motor; 4. Bracket component; 401. Inner plate; 402. Outer plate; 403. Plug-in hole; 5. LED aperture; 6. Wiring harness bracket; 601. Plug-in assembly; 6011. Plug-in rod; 6012. Positioning groove; 6013. Snap-in groove; 602. Clamping assembly; 6021. Connecting plate; 6022. Side plate; 6023. Spring; 7. Light grid frame; 8. Fixing component; 801. Fixing block; 802. Plug-in groove; 803. Positioning block; 804. Placement groove; 805. Snap-in mechanism; 8051. Snap-in block; 8052. Spring; 8053. Fixing plate; 8054. Electromagnetic expansion valve; 9. Rotating shaft. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] Please see Figure 1-4 A multifunctional wire harness bracket includes a base 1, with support frames 2 on both sides of the base 1. Each support frame 2 is rotatably mounted on a rotating shaft 9, and a bracket component 4 is fixedly connected between the rotating shafts 9. A reduction motor 3 is provided on the side of the support frame 2 and is connected to the rotating shaft 9. The bracket component 4 includes an inner plate 401 connected to the rotating shaft 9 and outer plates 402 on both sides of the inner plate 401. Each outer plate 402 is provided with a plug hole 403, which is arranged in a rectangular array. The inner plate 401 is provided with a fixing component 8 aligned with the position of the plug hole 403, and a wire harness bracket 6 that passes through the plug hole 403 is inserted into the fixing component 8.
[0026] In this invention, a support component 4 and a reduction motor 3 are provided. The support component 4 is connected to the rotating shaft 9 via an inner plate 401, and wire harness brackets 6 are mounted on the outer plates 402 on both sides. When the wire harness on one side is arranged, the reduction motor 3 drives the support component 4 to rotate via the rotating shaft 9. The support component 4, with the wire harness brackets 6, faces the binding and winding equipment with the side where the wire harness is arranged, so that the binding and winding equipment can perform the binding and winding work, while the operator can perform the wire harness arrangement work on the new side, which greatly improves the production efficiency and ensures the continuity of production.
[0027] The wire harness bracket 6 includes a plug-in assembly 601 that is connected to the fixing component 8 through the plug-in hole 403, and a clamping assembly 602 provided at the top of the plug-in assembly 601 for fixing the wire harness.
[0028] By setting up the plug-in component 601 and the clamping component 602, the plug-in component 601 can be connected to the plug-in hole 403 and the fixing component 8 to achieve the effect of fixing the position of the clamping component 602, and can make the clamping plate component and the outer plate 6022 maintain a suitable distance, which is convenient for the binding and wrapping equipment to work.
[0029] The plug-in assembly 601 includes a plug-in rod 6011 that penetrates the plug-in hole 403 and extends into the fixing component 8. The plug-in rod 6011 has a positioning groove 6012 and a snap-fit groove 6013 on its side that cooperate with the fixing component 8. The clamping assembly 602 includes a connecting plate 6021 at the top of the plug-in rod 6011. The connecting plate 6021 has side plates 6022 on both sides. The side plates 6022 have spring pieces 6023 for clamping wire harnesses.
[0030] By setting the plug rod 6011 and the spring piece 6023, the plug rod 6011 can support the connecting plate 6021, so that the connecting plate 6021 can be stably placed on the bracket component 4. The plug rod 6011 can be placed in different plug holes 403, which is convenient to adjust according to the position of the wire harness. The spring piece 6023 can use its own elasticity to clamp the wire harness, which is convenient to concentrate the wire harness and facilitate subsequent binding and winding work.
[0031] The fixing component 8 includes a fixing block 801 provided on the inner plate 401. The fixing block 801 has a plug groove 802 that cooperates with the plug rod 6011. The plug groove 802 has a positioning block 803 that cooperates with the positioning groove 6012. The fixing block 801 has a placement groove 804. The placement groove 804 has a snap-fit mechanism 805 that cooperates with the snap-fit groove 6013.
[0032] By setting a positioning block 803 and a positioning groove 6012, when the plug rod 6011 is inserted into the plug groove 802, the positioning groove 6012 on the side of the plug rod 6011 needs to cooperate with the positioning block 803. By using the insertion of the positioning block 803 and the positioning groove 6012, the plug rod 6011 is restricted, so that the plug rod 6011 cannot rotate, thereby achieving the purpose of ensuring the stability of the position of the plug assembly 601 and the clamping assembly 602.
[0033] The snap-fit mechanism 805 includes a snap-fit block 8051 with an inclined outer side that slides in cooperation with the mounting groove 804. A spring 8052 is provided at the tail end of the snap-fit block 8051. A fixing plate 8053 is connected to the tail end of the spring 8052. An electromagnetic telescopic valve 8054 is provided on the side of the fixing plate 8053.
[0034] By setting a snap-fit block 8051 and a spring 8052, when the plug rod 6011 is inserted into the plug hole 403, the plug rod 6011 will squeeze the snap-fit block 8051, causing the snap-fit block 8051 to retract into the mounting groove 804. When the snap-fit block 8051 is aligned with the snap-fit groove 6013, the snap-fit block 8051 will be reset under the push of the spring 8052 and connected to the snap-fit groove 6013, thus fixing the position of the plug rod 6011. In addition, an electromagnetic telescopic valve 8054 is connected to the tail end of the spring 8052 through a fixing plate 8053. Under normal conditions, the electromagnetic telescopic valve 8054 is in the extended state. When it is necessary to release the fixation of the plug rod 6011, the electromagnetic telescopic valve 8054 retracts and drives the spring 8052 to move through the fixing plate 8053. At the same time, the spring 8052 drives the snap-fit block 8051 to move, so that the snap-fit block 8051 separates from the snap-fit groove 6013.
[0035] An LED aperture 5 is provided on the outer panel 402 at the position corresponding to the insertion hole 403. The LED aperture 5 is electrically connected to an external data processing device.
[0036] Before use, the wiring harness layout diagram can be imported into an external data processing device by setting the LED aperture 5. The external data processing device can light up the corresponding LED aperture 5 according to the position of the diagram. The lit LED aperture 5 indicates the corresponding plug hole 403, so that the wiring harness bracket 6 can be easily plugged into the corresponding position.
[0037] A light grid frame 7 is provided on the base 1 at a position outside the rotation radius of the support component 4. The light grid frame 7 is connected in series with the drive circuit of the geared motor 3.
[0038] By setting up the light grid frame 7, the light grid frame 7 can detect whether there are objects within the rotation range of the support component 4, preventing the support component 4 from colliding and injuring workers when it flips, thus ensuring the personal safety of workers and the safety of the equipment itself.
[0039] Working principle: First, according to the wiring path, the wiring harness bracket 6 is inserted into the corresponding insertion hole 403. During the insertion process, the positioning groove 6012 on the side of the insertion rod 6011 is aligned with the positioning block 803 in the insertion hole 403. Then, the snap-fit block 8051 is connected to the snap-fit groove 6013 on the side of the insertion rod 6011. Subsequently, the wiring harness is arranged and clamped and fixed by the spring piece 6023. After the wiring harness is arranged, the worker leaves the area of the light grid frame 7. Then, the reduction motor 3 drives the bracket component 4 to rotate through the rotating shaft 9. The bracket component 4 uses the wiring harness bracket 6 to flip the wiring harness to the working surface of the binding and winding equipment. The binding and winding equipment is used to bind the wiring harness. At the same time, the worker arranges the new wiring harness on the wiring harness bracket 6 on the other side.
[0040] The above are merely specific embodiments of this utility model, but the technical features of this utility model are not limited thereto. Any simple changes, equivalent substitutions, or modifications made based on this utility model to solve essentially the same technical problems and achieve essentially the same technical effects are all covered within the protection scope of this utility model.
Claims
1. A multifunctional wire harness bracket, comprising a base (1), characterized in that: The base (1) has support frames (2) on both sides. Each of the two support frames (2) has a rotating shaft (9) on it. A bracket component (4) is fixedly connected between the rotating shafts (9). A reduction motor (3) is provided on the side of the support frame (2) and is connected to the rotating shaft (9). The bracket component (4) includes an inner plate (401) connected to the rotating shaft (9) and outer plates (402) on both sides of the inner plate (401). Each of the two outer plates (402) has a plug hole (403) arranged in a rectangular array. The inner plate (401) has a fixing component (8) aligned with the position of the plug hole (403). A wire harness bracket (6) is inserted into the fixing component (8) and passes through the plug hole (403).
2. The multifunctional wire harness bracket according to claim 1, characterized in that: The wire harness bracket (6) includes a plug-in assembly (601) that is connected to the fixing component (8) through the plug-in hole (403), and a clamping assembly (602) provided at the top of the plug-in assembly (601) for fixing the wire harness.
3. A multifunctional wire harness bracket according to claim 2, characterized in that: The plug-in assembly (601) includes a plug-in rod (6011) that penetrates through the plug-in hole (403) and extends into the fixing component (8). The side of the plug-in rod (6011) has a positioning groove (6012) and a snap-fit groove (6013) that cooperate with the fixing component (8).
4. A multifunctional wire harness bracket according to claim 3, characterized in that: The clamping assembly (602) includes a connecting plate (6021) disposed at the top of the plug-in rod (6011), and side plates (6022) are provided on both sides of the connecting plate (6021). The side plates (6022) are provided with spring pieces (6023) for clamping wire harnesses.
5. A multifunctional wire harness bracket according to claim 3, characterized in that: The fixing component (8) includes a fixing block (801) disposed on the inner plate (401), the fixing block (801) having a plug groove (802) that mates with the plug rod (6011), the plug groove (802) having a positioning block (803) that mates with the positioning groove (6012), the fixing block (801) having a placement groove (804), and the placement groove (804) having a snap-fit mechanism (805) that mates with the snap-fit groove (6013).
6. A multifunctional wire harness bracket according to claim 5, characterized in that: The latching mechanism (805) includes a latching block (8051) that slides and engages with the outer side of the mounting groove (804) and forms an inclined surface. The tail end of the latching block (8051) is provided with a spring (8052), and the tail end of the spring (8052) is connected to a fixing plate (8053). The side of the fixing plate (8053) is provided with an electromagnetic telescopic valve (8054).
7. A multifunctional wire harness bracket according to claim 1, characterized in that: An LED aperture (5) is provided on the outer plate (402) at the position corresponding to the insertion hole (403), and the LED aperture (5) is electrically connected to an external data processing device.
8. A multifunctional wire harness bracket according to claim 1, characterized in that: A light grid frame (7) is provided on the base (1) at a position outside the rotation radius of the support component (4), and the light grid frame (7) is connected in series in the drive circuit of the geared motor (3).