Gasification furnace for treating industrial hazardous waste
By using an automatic feeding design with a hollow feeding pipe and an auger, combined with gas purification treatment through a heat exchange box and filter plates, the safety hazards of adding industrial hazardous waste in existing gasifiers have been solved, and the treatment effect and resource utilization efficiency of the gasifiers have been improved.
Patent Information
- Application Number
- CN202423297223.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2034-12-31
AI Technical Summary
When adding industrial hazardous waste, existing gasifiers require frequent opening of the feed inlet cover for manual feeding, which causes steam and ash to escape, posing a safety hazard and reducing the treatment efficiency.
The system employs a combination design of hollow feeding pipe, hopper, motor, and auger to achieve automatic addition of industrial hazardous waste; combined with the setting of heat exchange box, water inlet, heat exchange pipe, baffle and filter plate, it performs gas filtration and heat recovery.
It enables automatic feeding of industrial hazardous waste, improves the safety and treatment effect of gasifier, and enhances resource utilization efficiency through heat recovery.
Smart Images

Figure CN223837362U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of gasification furnace technology, specifically a gasification furnace for treating industrial hazardous waste. Background Technology
[0002] A gasifier is a device used to convert solid or liquid fuels into gaseous fuels. It is primarily used in coal chemical and biomass energy fields, utilizing the chemical reaction between fuel and atmosphere at high temperatures to generate combustible gases. These gases can be used as fuel or further processed into other chemicals or liquid fuels. Gasifiers mainly convert solid fuels into gaseous fuels through reactions such as cracking, gasification, and reforming, achieving efficient resource utilization.
[0003] Chinese Patent Publication No. CN216972441U, authorized on July 15, 2022, discloses a gasifier for treating industrial hazardous waste. The gasifier includes a gasifier shell, within which, from top to bottom, are arranged a combustion chamber, a heat recovery chamber, and a saline wastewater evaporation chamber. A central burner is located at the top of the gasifier shell, surrounded by several auxiliary burners. The central burner contains a coal-water slurry channel and an oxygen channel, while the auxiliary burners contain a waste liquid channel and a combustible waste gas channel. Addressing the technical problem of existing gasifiers' poor treatment effect on industrial hazardous waste, this invention provides a gasifier for treating industrial hazardous waste that effectively utilizes the organic calorific value of industrial hazardous waste, conserves coal resources, and reduces carbon emissions.
[0004] When adding industrial hazardous waste, the existing gasifier requires frequent opening of the gasifier's feed inlet cover for manual feeding. When the cover is opened, steam and ash escape from the furnace, posing a safety hazard and reducing the gasifier's processing efficiency, thus failing to meet usage requirements. Utility Model Content
[0005] The purpose of this utility model is to provide a gasifier for treating industrial hazardous waste, in order to solve the problem mentioned in the background art that existing gasifiers require frequent opening of the gasifier's feed port cover for manual feeding when adding industrial hazardous waste. When the cover is opened, steam and ash slag float out of the furnace, posing a safety hazard, reducing the gasifier's treatment efficiency, and failing to meet the usage requirements.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a gasifier for treating industrial hazardous waste, comprising a base and a gasifier body. A support frame is provided below the gasifier body, and the support frame is fixedly connected to the base and the gasifier body. The gasifier body contains a combustion chamber, a heat recovery chamber, and an evaporation chamber, arranged from top to bottom. A boiler is installed inside the heat recovery chamber and is fixedly connected to the gasifier body. A gas outlet pipe is provided on one side of the gasifier body, and one end of the gas outlet pipe is connected to the gasifier body. The gasifier body is integrated with the gasifier body. A hollow feeding pipe is provided on one side of the gasifier body and is fixedly connected to the gasifier body. The hollow feeding pipe is L-shaped and one end is connected to the upper end of the gasifier body. A feeding hopper is provided on one side of the lower end of the hollow feeding pipe and is connected to the hollow feeding pipe. A motor is provided below the hollow feeding pipe and is connected to the hollow feeding pipe by screws. An auger is provided inside the hollow feeding pipe and one end of the auger is connected to the output end of the motor. The auger is rotatably connected to the hollow feeding pipe.
[0007] Preferably, a steam drum is provided on one side of the gasifier body, and the steam drum is connected to the gasifier body by screws, and the steam drum is connected to the boiler equipment.
[0008] Preferably, a water-cooled box assembly is provided above the base, and the water-cooled box assembly is connected to the base by screws. A water-cooled wall is provided on the inner wall of the gasifier body, and the water-cooled wall is integrated with the gasifier body. A water-cooled pipe is provided inside the water-cooled wall, and the water-cooled pipe is arranged in a spiral shape inside the water-cooled wall. An inlet pipe and an outlet pipe are provided between the water-cooled box assembly and the gasifier body, and one end of the inlet pipe and the outlet pipe are connected to the water-cooled box assembly as a whole. The other ends of the inlet pipe and the outlet pipe are respectively connected to the two ends of the water-cooled pipe.
[0009] Preferably, a discharge plate is provided at the lower end of the gasifier body, and the discharge plate is connected to the gasifier body by screws.
[0010] Preferably, a heat exchange box is provided on one side of the gasifier body, and the heat exchange box is fixedly connected to the gasifier body. The other end of the gas outlet pipe is integrated with the heat exchange box. A partition is provided inside the heat exchange box, and the partition is integrated with the heat exchange box. A heat exchange tube is provided inside the heat exchange box, and the heat exchange tube is integrated with the heat exchange box. A water inlet is provided at the upper end of the heat exchange box, and a water outlet is provided at the lower end of the heat exchange box.
[0011] Preferably, the heat exchange tubes are arranged in a serpentine pattern inside the heat exchange box.
[0012] Preferably, the heat exchange box is equipped with a filter plate inside, and the filter plate is fixedly connected to the heat exchange box. The filter plate is located on one side of the partition and on the other side of the air outlet pipe.
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] 1. This utility model device is equipped with a hollow feeding pipe, a feeding hopper, a motor, and an auger. One end of the hollow feeding pipe is connected to the upper end of the gasifier body. Industrial hazardous waste can be fed into the hollow feeding pipe through the feeding hopper. The motor is turned on to drive the auger to rotate. As the auger rotates, the industrial hazardous waste is transported along the hollow feeding pipe and automatically added to the combustion chamber. Feeding can be achieved without opening the feed port cover, thus improving the gasifier's performance.
[0015] 2. This utility model device, through the arrangement of a heat exchange box, a water inlet, heat exchange tubes, a partition, a filter plate, and a water outlet, allows the gas generated from industrial hazardous waste treatment to enter the heat exchange box from the gas outlet pipe. The filter plate first filters and purifies the gas, and the purified gas then enters the heat exchange tubes. Cold water is added to the heat exchange box from the water inlet. The cold water comes into contact with the heat exchange tubes, and the heat inside the heat exchange tubes is absorbed by the cold water, which lowers the temperature of the gas inside the heat exchange tubes and raises the temperature of the water added to the heat exchange box, thus making secondary use of the heat. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0017] Figure 2 This is a cross-sectional view of the present invention;
[0018] Figure 3 This is a cross-sectional view of the heat exchanger box of this utility model;
[0019] Figure 4 For the present utility model Figure 2 A magnified view of a portion of area A.
[0020] In the diagram: 1. Base; 2. Gasifier body; 3. Hollow feeding pipe; 4. Feed hopper; 5. Motor; 6. Support frame; 7. Water-cooled box assembly; 8. Discharge plate; 9. Water inlet pipe; 10. Water outlet pipe; 11. Heat exchange box; 12. Water inlet; 13. Heat exchange tube; 14. Steam drum; 15. Combustion chamber; 16. Heat recovery chamber; 17. Evaporation chamber; 18. Boiler equipment; 19. Gas outlet pipe; 20. Screw conveyor; 21. Baffle plate; 22. Filter plate; 23. Water outlet; 24. Water-cooled wall; 25. Water-cooled tube. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0022] Please see Figure 1-4 This utility model provides an embodiment of a gasification furnace for treating industrial hazardous waste, comprising a base 1 and a gasification furnace body 2. A support frame 6 is provided below the gasification furnace body 2, and the support frame 6 is fixedly connected to the base 1 and the gasification furnace body 2. The gasification furnace body 2 is provided with a combustion chamber 15, a heat recovery chamber 16, and an evaporation chamber 17, arranged from top to bottom. A boiler device 18 is provided inside the heat recovery chamber 16, and the boiler device 18 is fixedly connected to the gasification furnace body 2. A gas outlet pipe 19 is provided on one side of the gasification furnace body 2, and one end of the gas outlet pipe 19 is integrally connected to the gasification furnace body 2. A hollow feeding pipe 3 is provided on one side of the gasification furnace body 2, and the hollow feeding pipe 3 is fixedly connected to the gasification furnace body 2. Next, the hollow feeding pipe 3 is L-shaped, and one end of the hollow feeding pipe 3 is connected to the upper end of the gasifier body 2 as a whole. A feeding hopper 4 is provided on one side of the lower end of the hollow feeding pipe 3, and the feeding hopper 4 is connected to the hollow feeding pipe 3 as a whole. A motor 5 is provided below the hollow feeding pipe 3, and the motor 5 is connected to the hollow feeding pipe 3 by screws. An auger 20 is provided inside the hollow feeding pipe 3, and one end of the auger 20 is connected to the output end of the motor 5. The auger 20 is rotatably connected to the hollow feeding pipe 3. A steam drum 14 is provided on one side of the gasifier body 2, and the steam drum 14 is connected to the gasifier body 2 by screws. The steam drum 14 is connected to the boiler equipment 18. A discharge plate 8 is provided at the lower end of the gasifier body 2, and the discharge plate 8 is connected to the gasifier body 2 by screws.
[0023] In use: Industrial hazardous waste is added to the feeding hopper 4 and falls into the hollow feeding pipe 3. The motor 5 is turned on to drive the auger 20 to rotate. As the auger 20 rotates, the industrial hazardous waste is transported along the hollow feeding pipe 3 and automatically added to the combustion chamber 15. The boiler equipment 18 is turned on to perform combustion and evaporation treatment on the industrial hazardous waste. The unloading plate 8 is removed to discharge the treated industrial hazardous waste slag. The gas generated by the treatment of industrial hazardous waste is discharged from the gas outlet pipe 19.
[0024] Please see Figure 1 , Figure 2 and Figure 4A water-cooled box assembly 7 is installed above the base 1, and the water-cooled box assembly 7 is connected to the base 1 by screws. A water-cooled wall 24 is installed on the inner wall of the gasifier body 2, and the water-cooled wall 24 is integrated with the gasifier body 2. A water-cooled pipe 25 is installed inside the water-cooled wall 24, and the water-cooled pipe 25 is arranged in a spiral shape inside the water-cooled wall 24. A water inlet pipe 9 and a water outlet pipe 10 are installed between the water-cooled box assembly 7 and the gasifier body 2, and one end of the water inlet pipe 9 and the water outlet pipe 10 are connected to the water-cooled box assembly 7 as a whole. The other end of the water inlet pipe 9 and the water outlet pipe 10 are respectively connected to the two ends of the water-cooled pipe 25. Cooling water is injected into the water-cooled pipe 25 through the water-cooled box assembly 7 via the water inlet pipe 9. The cooling water flows in the water-cooled pipe 25 and absorbs the heat on the gasifier by the flowing cooling water. After absorbing the heat, the cooling water flows back into the water-cooled box assembly 7 through the water outlet pipe 10 for recycling.
[0025] Please see Figure 1 and Figure 3 A heat exchange box 11 is provided on one side of the gasifier body 2, and the heat exchange box 11 is fixedly connected to the gasifier body 2. The other end of the gas outlet pipe 19 is connected to the heat exchange box 11 as a whole. A partition 21 is provided inside the heat exchange box 11, and the partition 21 is integrated with the heat exchange box 11. A heat exchange tube 13 is provided inside the heat exchange box 11, and the heat exchange tube 13 is integrated with the heat exchange box 11. A water inlet 12 is provided at the upper end of the heat exchange box 11, and a water outlet 23 is provided at the lower end of the heat exchange box 11. The heat exchange tube 13 is arranged in a serpentine pattern inside the heat exchange box 11. A filter plate 22 is provided and is fixedly connected to the heat exchange box 11. The filter plate 22 is located on one side of the partition 21 and on one side of the gas outlet pipe 19. The gas generated from the treatment of industrial hazardous waste enters the heat exchange box 11 from the gas outlet pipe 19. The filter plate 22 first filters and purifies the gas. The purified gas then enters the heat exchange tube 13. Cold water is added to the heat exchange box 11 from the water inlet 12. The cold water comes into contact with the heat exchange tube 13. The heat inside the heat exchange tube 13 is absorbed by the cold water, which lowers the temperature of the gas inside the heat exchange tube 13 and raises the temperature of the water added to the heat exchange box 11.
[0026] Working principle: Industrial hazardous waste is added to the feeding hopper 4 and falls into the hollow feeding pipe 3. The motor 5 is turned on to drive the auger 20 to rotate. As the auger 20 rotates, the industrial hazardous waste is transported along the hollow feeding pipe 3 and automatically added to the combustion chamber 15. The boiler equipment 18 is turned on to perform combustion and evaporation treatment on the industrial hazardous waste. The unloading plate 8 is removed to discharge the treated industrial hazardous waste slag. The gas generated by the treatment of industrial hazardous waste enters the heat exchange box 11 from the gas outlet pipe 19. The filter plate 22 first filters and purifies the gas. The gas then enters the heat exchange tube 13, and cold water is added to the heat exchange box 11 through the water inlet 12. The cold water comes into contact with the heat exchange tube 13, and the heat inside the heat exchange tube 13 is absorbed by the cold water, which lowers the temperature of the gas inside the heat exchange tube 13 and raises the temperature of the water added to the heat exchange box 11. The water-cooled box assembly 7 injects cooling water into the water-cooled tube 25 through the water inlet pipe 9. The cooling water flows in the water-cooled tube 25 and absorbs the heat on the gasifier using the flowing cooling water. After absorbing the heat, the cooling water flows back into the water-cooled box assembly 7 through the water outlet pipe 10 for recycling.
[0027] The contents not described in detail in this specification are existing technologies known to those skilled in the art.
[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A gasifier for treating industrial hazardous waste, comprising a base (1) and a gasifier body (2), characterized in that: A support frame (6) is provided below the gasifier body (2), and the support frame (6) is fixedly connected to the base (1) and the gasifier body (2). The gasifier body (2) is provided with a combustion chamber (15), a heat recovery chamber (16), and an evaporation chamber (17), which are arranged from top to bottom. A boiler device (18) is provided inside the heat recovery chamber (16), and the boiler device (18) is fixedly connected to the gasifier body (2). A gas outlet pipe (19) is provided on one side of the gasifier body (2), and one end of the gas outlet pipe (19) is connected to the gasifier body (2) as a whole. A hollow feeding pipe (3) is fixedly connected to the gasifier body (2). The hollow feeding pipe (3) is L-shaped and one end of the hollow feeding pipe (3) is connected to the upper end of the gasifier body (2). A feeding hopper (4) is provided on one side of the lower end of the hollow feeding pipe (3) and the feeding hopper (4) is connected to the hollow feeding pipe (3). A motor (5) is provided below the hollow feeding pipe (3) and the motor (5) is connected to the hollow feeding pipe (3) by screws. An auger (20) is provided inside the hollow feeding pipe (3) and one end of the auger (20) is connected to the output end of the motor (5). The auger (20) is rotatably connected to the hollow feeding pipe (3).
2. The gasification furnace for treating industrial hazardous waste according to claim 1, characterized in that: A steam drum (14) is provided on one side of the gasifier body (2), and the steam drum (14) is connected to the gasifier body (2) by screws. The steam drum (14) is connected to the boiler equipment (18).
3. The gasification furnace for treating industrial hazardous waste according to claim 1, characterized in that: A water-cooled box assembly (7) is provided above the base (1), and the water-cooled box assembly (7) is connected to the base (1) by screws. A water-cooled wall (24) is provided on the inner wall of the gasifier body (2), and the water-cooled wall (24) is integrated with the gasifier body (2). A water-cooled pipe (25) is provided inside the water-cooled wall (24), and the water-cooled pipe (25) is arranged in a spiral shape inside the water-cooled wall (24). A water inlet pipe (9) and a water outlet pipe (10) are provided between the water-cooled box assembly (7) and the gasifier body (2), and one end of the water inlet pipe (9) and the water outlet pipe (10) are connected to the water-cooled box assembly (7) as a whole. The other end of the water inlet pipe (9) and the water outlet pipe (10) are respectively connected to the two ends of the water-cooled pipe (25).
4. A gasification furnace for treating industrial hazardous waste according to claim 1, characterized in that: The lower end of the gasifier body (2) is provided with a discharge plate (8), and the discharge plate (8) is connected to the gasifier body (2) by screws.
5. A gasification furnace for treating industrial hazardous waste according to claim 1, characterized in that: A heat exchange box (11) is provided on one side of the gasifier body (2), and the heat exchange box (11) is fixedly connected to the gasifier body (2). The other end of the gas outlet pipe (19) is connected to the heat exchange box (11) as a whole. A partition (21) is provided inside the heat exchange box (11), and the partition (21) is integrated with the heat exchange box (11). A heat exchange tube (13) is provided inside the heat exchange box (11), and the heat exchange tube (13) is integrated with the heat exchange box (11). A water inlet (12) is provided at the upper end of the heat exchange box (11), and a water outlet (23) is provided at the lower end of the heat exchange box (11).
6. A gasification furnace for treating industrial hazardous waste according to claim 5, characterized in that: The heat exchange tube (13) is arranged in a serpentine pattern inside the heat exchange box (11).
7. A gasification furnace for treating industrial hazardous waste according to claim 5, characterized in that: The heat exchange box (11) is equipped with a filter plate (22), and the filter plate (22) is fixedly connected to the heat exchange box (11). The filter plate (22) is located on one side of the partition (21) and on one side of the air outlet pipe (19).
Citation Information
Patent Citations
Gasification furnace for treating industrial hazardous waste
CN216972441U