Metal ceramic screw quenching device
By designing an automatic clamping and collecting mechanism for the metal-ceramic screw quenching device, the risk of burns caused by manual collection in existing devices has been solved, and a highly efficient and safe metal-ceramic screw quenching process has been achieved.
Patent Information
- Application Number
- CN202520059221.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-10
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2035-01-10
AI Technical Summary
Existing metal-ceramic screw quenching equipment lacks an automatic collection mechanism, requiring operators to manually collect the quenched metal-ceramic screws, which poses a risk of burns.
A metal-ceramic screw quenching device was designed, comprising a housing, a rotating base, a crossbar, a heating coil, and a collection frame. The device automatically clamps, heats, and collects the metal-ceramic screw via a motor drive, avoiding direct contact with the high-temperature screw.
It enables the automatic collection of quenched metal-ceramic screws, reducing the risk of burns to operators and improving production efficiency and equipment utilization.
Smart Images

Figure CN223837473U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of metal-ceramic screw processing technology, and in particular to a metal-ceramic screw quenching device. Background Technology
[0002] The cermet screw quenching device is a specialized piece of equipment designed to perform quenching treatment on cermet screws made of cermet material. Quenching is a heat treatment process that rapidly cools high-temperature metal to alter its internal structure, thereby improving the metal's hardness, strength, and wear resistance.
[0003] Existing cermet screw quenching devices lack automatic collection mechanisms, requiring operators to manually collect the hot cermet screw using tools (such as pliers, clamps, or gloves). Even with the use of tools like pliers and clamps, the high-temperature cermet screw can still pose a risk of burns to operators, especially when the tools are poorly insulated or when the operation is improper. Utility Model Content
[0004] The purpose of this invention is to provide a metal-ceramic screw quenching device, which facilitates the collection of quenched metal-ceramic screws, thus solving the problem of inconvenient collection of quenched metal-ceramic screws in the prior art.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] A metal-ceramic screw quenching device includes a housing, a crossbar rotatably connected between the inner walls of the two sides of the housing, a slot provided at the bottom of the housing, and a collection frame slidably connected through one side of the housing, the collection frame being located below the slot; a rotating base disposed inside the housing, the rotating base being fixedly connected through the crossbar, and a horizontal plate fixedly connected to all four sides of the rotating base, with multiple placement slots equidistantly arranged at the upper end of the horizontal plate, and a movable plate slidably connected to all four sides of the rotating base, with multiple slots equidistantly arranged at the lower end of the movable plate, the slots corresponding to the placement slots; and a plate disposed between the inner walls of the two sides of the housing, with multiple heating coils equidistantly arranged at the lower end of the plate.
[0007] Preferably, a drive motor is fixedly connected to the side wall of the housing, a main gear is rotatably connected inside the side wall of the housing, and the output end of the drive motor is fixedly connected to the side wall of the main gear.
[0008] Preferably, a gear is rotatably connected inside the side wall of the housing, the gear meshes with the main gear, and the side wall of the gear is fixedly connected to the end of the crossbar.
[0009] Preferably, the inner walls on both sides of the housing are provided with sliding grooves, and the sliding grooves are slidably connected to the plates.
[0010] Preferably, a screw is rotatably connected inside one of the grooves, the screw is threadedly connected to the plate, and a motor is provided inside the upper end of the housing, the output end of the motor being fixedly connected to the end of the screw.
[0011] Preferably, each of the four side walls of the rotary seat is fixedly connected with a convex plate, an electric actuator is fixedly connected to the upper end of the convex plate, the output end of the electric actuator is fixedly connected to the upper end of the movable plate, and two guide rods are slidably connected through the convex plate, the lower end of the guide rods is fixedly connected to the upper end of the movable plate.
[0012] Compared with the prior art, the advantages of this utility model are:
[0013] 1. The operator places the lower ends of the hexagonal ends of multiple metal-ceramic screws to be quenched into the placement slots located on the upper part of the horizontal plate on one side of the rotary base. The output end of the electric actuator on the upper part of the convex plate on one side of the rotary base pushes the corresponding movable plate downwards, so that the lower end of the movable plate is in contact with the upper part of the horizontal plate. At this time, the upper ends of the hexagonal ends of the metal-ceramic screws are located inside the slots at the lower end of the movable plate, thereby clamping and fixing the multiple metal-ceramic screws. After the metal-ceramic screws are fixed, the drive motor drives the main gear to rotate. Through the meshing between the gear and the main gear, the gear drives the horizontal bar to rotate, and the horizontal bar drives the rotary base. The rotating mechanism rotates one of the four side walls of the rotary table, where the metal-ceramic screw is fixed, to the side of the plate. Then, the motor drives the metal-ceramic screw to rotate, causing the plate to slide. The plate drives multiple heating coils to slide, and the heating coils wrap around the metal-ceramic screw body. The heating coils operate, heating and quenching the metal-ceramic screw body. This allows for the simultaneous quenching of multiple metal-ceramic screws. By placing multiple metal-ceramic screws for quenching at the same time, the waiting time for each quenching can be significantly reduced, thereby improving the efficiency of the entire production line.
[0014] 2. After the cermet screw is quenched, the plate drives multiple heating coils to slide in opposite directions, causing the heating coils to move away from the cermet screw. The rotating base rotates, moving the quenched cermet screw downwards. The movable plate slides, causing the slot to disengage from the hexagonal end of the cermet screw. Subsequently, the cermet screw falls out of the placement slot and into the collection frame through the slot. The collection frame collects the quenched cermet screw, facilitating its collection. This automatic collection process eliminates the need for operators to directly contact the high-temperature cermet screw, thus reducing the risk of burns. Attached Figure Description
[0015] Figure 1This is a side view of the external structure of a metal-ceramic screw quenching device proposed in this utility model.
[0016] Figure 2 This is a side sectional view of the metal-ceramic screw quenching device proposed in this utility model.
[0017] Figure 3 This is a front cross-sectional view of a metal-ceramic screw quenching device proposed in this utility model.
[0018] Figure 4 This is a top sectional view of the metal-ceramic screw quenching device proposed in this utility model.
[0019] Figure 5 This is a rear cross-sectional view of the horizontal plate and movable plate of the metal-ceramic screw quenching device proposed in this utility model.
[0020] In the diagram: 001 Housing, 101 Drive Motor, 102 Main Gear, 103 Gear, 104 Crossbar, 105 Slide, 106 Motor, 107 Screw, 108 Slot, 109 Collection Frame, 002 Rotary Seat, 201 Horizontal Plate, 202 Placement Slot, 203 Protruding Plate, 204 Electric Push Rod, 205 Guide Rod, 206 Movable Plate, 207 Slot, 003 Plate, 301 Heating Coil. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0022] Reference Figure 1-5A metal-ceramic screw quenching device includes a housing 001, a crossbar 104 rotatably connected between the inner walls of both sides of the housing 001, a slot 108 provided at the bottom of the housing 001, and a collection frame 109 slidably connected through one side of the housing 001, the collection frame 109 being located below the slot 108; and a rotating seat 002, disposed inside the housing 001, the rotating seat 002 being fixedly connected through the crossbar 104, and a horizontal plate 201 fixedly connected to all four side walls of the rotating seat 002, with multiple placement slots 202 equidistantly arranged at the upper end of the horizontal plate 201. 2. Movable plates 206 are slidably connected to all four side walls. Multiple slots 207 are equidistantly arranged at the lower end of the movable plates 206, corresponding to placement slots 202. Plate 003 is located between the inner walls of both sides of the housing 001. Multiple heating coils 301 are equidistantly arranged at the lower end of plate 003. The operator places the lower ends of multiple hexagonal ends of the metal-ceramic screws to be quenched into the multiple placement slots 202 located on the upper end of the horizontal plate 201 on one side of the rotary seat 002. The corresponding movable plates 206 slide downwards, with the lower end of the movable plates 206... The upper end of the horizontal plate 201 is attached, at which point the upper end of the hexagonal end of the metal-ceramic screw is located inside the lower port groove 207 of the movable plate 206, thereby clamping and fixing multiple metal-ceramic screws. After the metal-ceramic screws are fixed, the horizontal bar 104 drives the rotating seat 002 to rotate, rotating the side of the four side walls of the rotating seat 002 where the metal-ceramic screws are fixed to the side of the plate 003. Subsequently, the plate 003 drives multiple heating coils 301 to slide, and the heating coils 301 wrap around the rod part of the metal-ceramic screw. The heating coils 301 operate, and through the heating coils 30... 1. The metal-ceramic screw body is heated and quenched. After the metal-ceramic screw is quenched, the plate 003 drives multiple heating coils 301 to slide in the opposite direction, so that the heating coils 301 are away from the metal-ceramic screw. The rotating seat 002 rotates and rotates the quenched metal-ceramic screw to the bottom. The movable plate 206 slides, so that the slot 207 is separated from the hexagonal end of the metal-ceramic screw. Then the metal-ceramic screw falls out of the placement slot 202 and falls into the collection frame 109 through the slot 108, where it is collected.
[0023] A drive motor 101 is fixedly connected to the side wall of the housing 001, and a main gear 102 is rotatably connected inside the side wall of the housing 001. The output end of the drive motor 101 is fixedly connected to the side wall of the main gear 102, and the drive motor 101 drives the main gear 102 to rotate.
[0024] A gear 103 is rotatably connected inside the side wall of the housing 001. The gear 103 meshes with the main gear 102. The side wall of the gear 103 is fixedly connected to the end of the crossbar 104. When the main gear 102 rotates, the gear 103 drives the crossbar 104 to rotate through the meshing between the gear 103 and the main gear 102.
[0025] The inner walls on both sides of the housing 001 are provided with sliding grooves 105, which are slidably connected to the plate 003. The sliding plate 003 is guided and limited by the sliding grooves 105.
[0026] One of the slides 105 has a screw 107 rotatably connected inside. The screw 107 is threadedly connected to the plate 003. A motor 106 is installed inside the upper end of the housing 001. The output end of the motor 106 is fixedly connected to the end of the screw 107. The motor 106 drives the screw 107 to rotate, causing the plate 003 to slide.
[0027] The four side walls of the rotary seat 002 are all fixedly connected with protruding plates 203. The upper end of the protruding plate 203 is fixedly connected with an electric push rod 204. The output end of the electric push rod 204 is fixedly connected to the upper end of the movable plate 206. Two guide rods 205 are slidably connected through the protruding plate 203. The lower end of the guide rod 205 is fixedly connected to the upper end of the movable plate 206. The movable plate 206 is pushed or pulled by the electric push rod 204. When the movable plate 206 slides, the two guide rods 205 guide and limit the sliding of the movable plate 206.
[0028] In this invention, the operator places the lower ends of the hexagonal ends of multiple metal-ceramic screws to be quenched into multiple placement slots 202 provided on the upper end of the horizontal plate 201 on one side of the rotary seat 002. The output end of the electric push rod 204 at the upper end of the convex plate 203 on one side of the rotary seat 002 pushes the corresponding movable plate 206 to slide downward. The lower end of the movable plate 206 is in contact with the upper end of the horizontal plate 201. At this time, the upper ends of the hexagonal ends of the metal-ceramic screws are located inside the slot 207 at the lower end of the movable plate 206, thereby clamping and fixing the multiple metal-ceramic screws.
[0029] After the metal-ceramic screw is fixed, the main gear 102 is driven to rotate by the drive motor 101. Through the meshing between the gear 103 and the main gear 102, the gear 103 drives the crossbar 104 to rotate. The crossbar 104 drives the rotating seat 002 to rotate, rotating the side of the rotating seat 002 with the metal-ceramic screw fixed to the side of the plate 003. Then, the screw 107 is driven to rotate by the motor 106, causing the plate 003 to slide. The plate 003 drives multiple heating coils 301 to slide. The heating coils 301 wrap around the metal-ceramic screw body. The heating coils 301 operate to heat and quench the metal-ceramic screw body, thus facilitating the simultaneous quenching of multiple metal-ceramic screws.
[0030] After the metal-ceramic screw is quenched, the plate 003 drives multiple heating coils 301 to slide in the opposite direction, causing the heating coils 301 to move away from the metal-ceramic screw. The rotating seat 002 rotates, rotating the quenched metal-ceramic screw to the bottom. The movable plate 206 slides, causing the slot 207 to disengage from the hexagonal end of the metal-ceramic screw. Subsequently, the metal-ceramic screw falls out of the placement slot 202 and falls into the collection frame 109 through the slot 108, where it is collected.
[0031] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A metal-ceramic screw quenching device, characterized in that, include A housing (001) is provided with a crossbar (104) rotatably connected between the inner walls of the two sides of the housing (001), a slot (108) is provided at the bottom of the housing (001), and a collection frame (109) is slidably connected through one side of the housing (001), the collection frame (109) being located below the slot (108); A rotating base (002) is located inside the housing (001). The rotating base (002) is fixedly connected to the crossbar (104). A horizontal plate (201) is fixedly connected to all four sides of the rotating base (002). Multiple placement slots (202) are equidistantly arranged on the upper end of the horizontal plate (201). A movable plate (206) is slidably connected to all four sides of the rotating base (002). Multiple slots (207) are equidistantly arranged on the lower end of the movable plate (206). The slots (207) correspond to the placement slots (202). Plate (003) is disposed between the inner walls on both sides of the shell (001), and a plurality of heating coils (301) are equidistantly arranged at the lower end of the plate (003).
2. The metal-ceramic screw quenching device according to claim 1, characterized in that, A drive motor (101) is fixedly connected to the side wall of the housing (001), and a main gear (102) is rotatably connected inside the side wall of the housing (001). The output end of the drive motor (101) is fixedly connected to the side wall of the main gear (102).
3. The metal-ceramic screw quenching device according to claim 1, characterized in that, A gear (103) is rotatably connected inside the side wall of the housing (001). The gear (103) meshes with the main gear (102). The side wall of the gear (103) is fixedly connected to the end of the crossbar (104).
4. The metal-ceramic screw quenching device according to claim 1, characterized in that, The inner walls on both sides of the housing (001) are provided with sliding grooves (105), and the sliding grooves (105) are slidably connected to the plate (003).
5. The metal-ceramic screw quenching device according to claim 4, characterized in that, One of the slides (105) is rotatably connected to a screw (107), which is threadedly connected to the plate (003). A motor (106) is installed inside the upper end of the housing (001), and the output end of the motor (106) is fixedly connected to the end of the screw (107).
6. The metal-ceramic screw quenching device according to claim 1, characterized in that, The rotating base (002) has four side walls fixedly connected with protruding plates (203). The upper end of the protruding plate (203) is fixedly connected with an electric push rod (204). The output end of the electric push rod (204) is fixedly connected to the upper end of the movable plate (206). The protruding plate (203) has two guide rods (205) slidably connected inside. The lower end of the guide rod (205) is fixedly connected to the upper end of the movable plate (206).