Aluminum alloy electrophoresis tank

Abstract

The utility model discloses an aluminum alloy electrophoresis tank, which relates to the technical field of electrophoretic coating and comprises an electrophoresis tank body and a fan, and one side of the electrophoresis tank body is fixedly connected with the fan. According to the aluminum alloy electrophoresis tank draught fan, air is evenly conveyed to all areas of an electrophoresis tank through the conveying pipe, the connecting pipe and the aeration pipe, the air is dispersed in electrophoresis liquid in the form of fine and even bubbles through the aeration pipe, the air circulation efficiency in the electrophoresis tank is improved, the bubbles in the electrophoresis liquid are smaller and even, the electrophoresis process is optimized, and the electrophoresis effect is improved. Meanwhile, the uniform distribution of the aeration pipes ensures that the electrophoresis effect of each area in the electrophoresis tank is consistent, the phenomena of local precipitation and non-uniform concentration are avoided, impurity ions in the electrophoresis liquid can be more uniformly dispersed in the liquid, the phenomena of local precipitation and non-uniform concentration are reduced, and the coating quality and efficiency are improved. And the uniformity of the electrophoresis process is improved, and the consistency of the coating quality is ensured.

Description

Technical Field

[0001] This utility model relates to the field of electrophoretic coating technology, specifically to an aluminum alloy electrophoretic tank. Background Technology

[0002] Electrophoretic coating is a special coating film formation method suitable for electrodeposited coatings. It involves immersing a conductive workpiece in an electrophoretic tank diluted with pure water and containing low solids as the anode (or cathode). The electrophoretic tank also contains a corresponding cathode (or anode). A direct current is applied between the two electrodes for a certain period of time, resulting in the deposition of a uniform, water-insoluble coating film on the surface of the workpiece.

[0003] When preparing the electrophoresis solution, the coating itself will carry certain impurity ions. When the impurity ions react with the charged resin, they will form precipitates, which will damage the electrophoretic characteristics and stability of the coating. This will lead to local precipitation and uneven concentration of the electrophoresis solution used in the electrophoresis tank, which will affect the uniformity and consistency of the electrophoresis process, affect the coating quality, and reduce the coating effect.

[0004] Therefore, we propose an aluminum alloy electrophoresis tank to solve the problems mentioned above. Utility Model Content

[0005] The purpose of this invention is to provide an aluminum alloy electrophoresis tank to solve the problem mentioned in the background art where, during the preparation of the electrophoresis solution, the coating itself carries certain impurity ions. When these impurity ions react with charged resin, they form precipitates, which damage the electrophoretic properties and stability of the coating. Consequently, the electrophoretic solution used in the electrophoresis tank will exhibit localized precipitation and uneven concentration, thus affecting the uniformity and consistency of the electrophoresis process, impacting coating quality, and reducing coating effect.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an aluminum alloy electrophoresis tank, comprising an electrophoresis tank body and a blower:

[0007] A fan is fixedly connected to one side of the electrophoresis tank body. A conveying pipe is connected to the air outlet of the fan. A fixing plate is nested on the outer surface of the conveying pipe. The other end of the fixing plate is fixedly connected to the outer surface of the electrophoresis tank body. Four sets of fixing plates are evenly distributed along one side of the electrophoresis tank body. A connecting pipe is connected to the middle of the conveying pipe. Four sets of connecting pipes are provided. An aeration pipe is connected to the other end of the connecting pipe. The aeration pipe and the connecting pipe are designed to correspond to each other. A clamp is nested on the outer surface of the aeration pipe.

[0008] By adopting the above technical solution, a fan and aeration system are designed for the electrophoresis tank body. Through the airflow disturbance of aeration, the impurity ions in the electrophoresis solution can be more evenly dispersed in the liquid, reducing local precipitation and uneven concentration, which helps to improve the uniformity of the electrophoresis process and ensure the consistency of coating quality.

[0009] Preferably, the electrophoresis tank body includes an outer layer and an inner layer, the outer layer is a corrosion-resistant alloy material, the inner layer is a heat-insulating material, and the aeration pipe is L-shaped and extends to the bottom of the inner layer.

[0010] By adopting the above technical solution, and designing the electrophoresis tank body as a structure combining an outer layer and an inner layer, it is possible to maintain a constant temperature of the electrophoresis solution, thereby further ensuring the stability and uniformity of the electrophoresis process and improving electrophoresis efficiency.

[0011] Preferably, a power connection port is provided at one corner of the electrophoresis tank body, and a grounding port is provided at the other corner of the electrophoresis tank body.

[0012] By adopting the above technical solution, by designing and adding a power connection port and a grounding port on the electrophoresis tank body, on the one hand, the power connection port can provide stable current and voltage for electrophoresis, and on the other hand, the grounding port is used to form a complete circuit, so that the fault current can flow into the ground quickly, avoid personnel injury, and ensure the normal operation of the electrophoresis equipment.

[0013] Preferably, a heating system is embedded inside the outer layer, and the heating system is composed of multiple sets of heating pipes connected together. The heating pipes are arranged in an S-shape and surround the outer side of the inner layer. A temperature sensor is fixedly connected to the inner wall of the inner layer.

[0014] By adopting the above technical solution, a heating system is embedded inside the outer layer to ensure that the electrophoretic solution maintains an appropriate temperature during the electrophoresis process. The temperature sensor can monitor the temperature of the electrophoretic solution in real time to ensure that the heating temperature is moderate and to avoid the adverse effects of excessively high or low temperatures on the electrophoresis process, thereby improving the coating quality and effect.

[0015] Preferably, a filter box is provided on one side of the electrophoresis tank body, a return water pipe is connected to one side of the electrophoresis tank body, and the other end of the return water pipe is connected to the filter box. A first water pump is provided in the middle of the return water pipe. An outlet water pipe is connected to the other side of the filter box, and the other end of the outlet water pipe extends into the inner layer. A second water pump is provided in the middle of the outlet water pipe.

[0016] By adopting the above technical solution, a circulation system consisting of a return water pipe, a filter box, and an outlet water pipe is added to one side of the electrophoresis tank, which enables the recycling of the electrophoresis solution, reducing environmental pollution and production costs.

[0017] Preferably, a cooler is fixedly installed on the inner wall of the filter box, and a fixing sleeve is fixed on the inner wall of the filter box. Two sets of fixing sleeves are symmetrically arranged along the middle of the filter box. A filter screen is embedded in the middle of the fixing sleeve, and the filter screen is arranged in three layers with decreasing pore size. A bolt is threadedly connected to the middle of the fixing sleeve and the filter screen.

[0018] By adopting the above technical solution, and installing three layers of filter screens in the filter box of the circulation system, the filter screens can effectively remove impurity ions and precipitates from the electrophoresis solution, ensuring the purity and stability of the electrophoresis solution, which helps to ensure the smooth progress of the electrophoresis process and improve the coating quality and effect.

[0019] Compared with the prior art, the beneficial effects of this utility model are:

[0020] 1. The blower delivers air evenly to all areas of the electrophoresis tank through delivery pipes, connecting pipes, and aeration pipes. The aeration pipes disperse the air into the electrophoretic solution in the form of fine, uniform bubbles, improving the air circulation efficiency within the electrophoresis tank. This results in finer and more uniform bubbles in the electrophoretic solution, optimizing the electrophoresis process and improving coating quality and efficiency. Simultaneously, the uniform distribution of the aeration pipes ensures consistent electrophoresis effects across all areas of the electrophoresis tank, preventing localized sedimentation and uneven concentration. This allows impurity ions in the electrophoretic solution to be more evenly dispersed in the liquid, reducing localized sedimentation and uneven concentration, thus improving the uniformity of the electrophoresis process and ensuring consistent coating quality.

[0021] 2. A circulating filtration system is installed on one side of the electrophoresis tank. A fixing sleeve is fixed to the inner wall of the filter box, and three layers of filter screens with decreasing pore size are embedded in the middle of the fixing sleeve. The filter screens are fixed to the fixing sleeve with bolts to prevent the filter screens from shifting or being damaged during the filtration process. The filtered electrophoretic solution flows back into the electrophoresis tank through the outlet pipe and the second water pump, realizing the recycling of the electrophoretic solution. This circulating filtration system can continuously remove impurity ions from the electrophoretic solution, maintain its purity and stability, and thus ensure the smooth progress of the electrophoresis process and the coating quality. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the external structure of this utility model from the front view;

[0023] Figure 2 This is a schematic diagram of the heating system structure of this utility model;

[0024] Figure 3 This is a schematic diagram of the aeration system structure of this utility model;

[0025] Figure 4 This is a schematic diagram of the circulating filtration system of this utility model;

[0026] Figure 5 This is a schematic diagram of the filter screen installation structure of this utility model.

[0027] In the diagram: 1. Electrophoresis tank body; 101. Outer layer; 102. Inner layer; 2. Power connection port; 3. Grounding port; 4. Heating system; 5. Temperature sensor; 6. Fan; 7. Delivery pipe; 8. Fixing plate; 9. Connecting pipe; 10. Aeration pipe; 11. Clamping plate; 12. Filter box; 13. Return water pipe; 14. First water pump; 15. Outlet water pipe; 16. Second water pump; 17. Cooler; 18. Fixing sleeve; 19. Filter screen; 20. Bolt. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0029] To address the problem in existing technologies where coatings themselves carry certain impurity ions, which react with charged resins to form precipitates, the following solution is disclosed. Please refer to [link / reference]. Figures 1-5 This utility model provides a technical solution: an aluminum alloy electrophoresis tank, including an electrophoresis tank body 1 and a blower 6: a blower 6 is fixedly connected to one side of the electrophoresis tank body 1, a conveying pipe 7 is connected to the air outlet of the blower 6, a fixing plate 8 is nested on the outer surface of the conveying pipe 7, and the other end of the fixing plate 8 is fixedly connected to the outer surface of the electrophoresis tank body 1, and four sets of fixing plates 8 are evenly distributed along one side of the electrophoresis tank body 1, a connecting pipe 9 is connected to the middle of the conveying pipe 7, and four sets of connecting pipes 9 are provided, and an aeration pipe 10 is connected to the other end of the connecting pipe 9, and the aeration pipe 10 is designed to correspond to the connecting pipe 9, and a clamping plate 11 is nested on the outer surface of the aeration pipe 10.

[0030] A blower 6 is fixedly connected to one side of the electrophoresis tank body 1. The air outlet of the blower 6 is connected to the electrophoresis tank body 1 through a conveying pipe 7. A fixing plate 8 is nested on the outer surface of the conveying pipe 7. The other end of the fixing plate 8 is fixedly connected to the outer surface of the electrophoresis tank body 1, and four sets are evenly distributed along one side of the electrophoresis tank body 1 to ensure that the air from the blower 6 can be evenly and stably delivered into the electrophoresis tank. In the middle of the conveying pipe 7, four sets of connecting pipes 9 are connected in a flow path. The other end of each set of connecting pipes 9 is connected to an aeration pipe 10. The aeration pipe 10 and the connecting pipes 9 are designed to correspond to each other, and a clamping plate 11 is nested on the outer surface of the aeration pipe 10 to fix the position of the aeration pipe 10. When the blower 6 starts, air enters the electrophoresis tank through the delivery pipe 7 and is evenly distributed in various areas of the electrophoresis tank through the connecting pipe 9 and the aeration pipe 10. This helps to improve the air circulation efficiency in the electrophoresis tank, making the bubbles in the electrophoretic solution smaller and more uniform, thereby optimizing the electrophoresis process and improving coating quality and efficiency. At the same time, the uniform distribution of the aeration pipe 10 also ensures that the electrophoresis effect in various areas of the electrophoresis tank is consistent, avoiding local precipitation and uneven concentration. It enables impurity ions in the electrophoretic solution to be more evenly dispersed in the liquid, reducing local precipitation and uneven concentration, which helps to improve the uniformity of the electrophoresis process and ensure the consistency of coating quality.

[0031] The electrophoresis tank body 1 includes an outer layer 101 and an inner layer 102. The outer layer 101 is made of corrosion-resistant alloy material, and the inner layer 102 is made of heat-insulating material. The aeration pipe 10 is L-shaped and extends to the bottom of the inner layer 102. A power connection port 2 is provided at one corner of the electrophoresis tank body 1, and a grounding port 3 is provided at the other corner of the electrophoresis tank body 1. A heating system 4 is embedded inside the outer layer 101. The heating system 4 is composed of multiple sets of heating pipes connected together. The heating pipes are arranged in an S-shape and surround the outer side of the inner layer 102. A temperature sensor 5 is fixedly connected to the inner wall of the inner layer 102.

[0032] The electrophoresis tank body 1 consists of an outer layer 101 and an inner layer 102. The outer layer 101 is made of a corrosion-resistant alloy material, which can effectively resist corrosive substances that may be present in the electrophoresis solution, thereby extending the service life of the electrophoresis tank. The inner layer 102 uses heat-insulating material to reduce heat loss during electrophoresis and maintain the electrophoresis solution within a suitable temperature range. The aeration pipe 10 is L-shaped and extends to the bottom of the inner layer 102, which helps to ensure that the bubbles in the electrophoresis solution are evenly distributed, improving the electrophoresis efficiency. At the same time, the extension of the aeration pipe 10 also increases the contact area between the electrophoresis solution and the air, which helps to remove dissolved gases in the electrophoresis solution and reduce the impact of bubbles on the electrophoresis process. A power connection terminal is provided at one corner of the electrophoresis tank body 1. Port 2 is used to connect to the power supply and provide the electric field required for electrophoresis. A grounding port 3 is set in another corner to ensure the safe conduct of the electrophoresis process. The heating system 4 is embedded inside the outer layer 101. The heating system 4 is composed of multiple sets of heating pipes connected together. The heating pipes are arranged in an S-shape and surround the outer side of the inner layer 102, which not only improves the heating efficiency, but also ensures the uniform distribution of temperature in the electrophoresis tank. The heating system 4 can automatically adjust the heating power according to the feedback of the temperature sensor 5 to maintain the electrophoresis liquid within a suitable temperature range. The temperature sensor 5 is fixedly connected to the inner wall of the inner layer 102 and can monitor the temperature of the electrophoresis liquid in real time and transmit the data to the control system, thereby realizing precise control of the heating system 4.

[0033] A filter box 12 is provided on one side of the electrophoresis tank body 1. A return water pipe 13 is connected to one side of the electrophoresis tank body 1, and the other end of the return water pipe 13 is connected to the filter box 12. A first water pump 14 is provided in the middle of the return water pipe 13. An outlet water pipe 15 is connected to the other side of the filter box 12, and the other end of the outlet water pipe 15 extends into the inner layer 102. A second water pump 16 is provided in the middle of the outlet water pipe 15. A cooler 17 is fixedly installed on the inner wall of the filter box 12. A fixing sleeve 18 is fixed on the inner wall of the filter box 12, and two sets of fixing sleeves 18 are symmetrically arranged along the middle of the filter box 12. A filter screen 19 is embedded in the middle of the fixing sleeve 18, and the filter screen 19 is arranged in three layers with decreasing pore size. A bolt 20 is threadedly connected through the middle of the fixing sleeve 18 and the filter screen 19.

[0034] A filter box 12 is provided on one side of the electrophoresis tank body 1. The electrophoresis tank body 1 is connected to the filter box 12 via a return water pipe 13. A first water pump 14 is provided in the middle of the return water pipe 13 to pump the electrophoresis solution in the electrophoresis tank to the filter box 12 for filtration. A cooler 17 is fixedly installed on the inner wall of the filter box 12 to cool the electrophoresis solution and regulate its stability, ensuring that the electrophoresis process is carried out within a suitable range. A fixing sleeve 18 is also fixed on the inner wall of the filter box 12. A filter screen 19 is embedded in the middle of the fixing sleeve 18 and is fixed to the fixing sleeve 18 with bolts 20 to prevent displacement during the filtration process. If damaged, the filter screen 19 can be easily disassembled and reassembled using bolts 20, facilitating subsequent maintenance. The filter screen 19 has three layers arranged with decreasing pore size. This multi-layer filter screen 19 setting can more effectively remove impurity ions and precipitates from the electrophoresis solution, ensuring the purity and stability of the electrophoresis solution. After filtration and temperature adjustment, the electrophoresis solution flows back into the electrophoresis tank through the outlet pipe 15. A second water pump 16 is installed in the middle of the outlet pipe 15 to send the filtered electrophoresis solution back to the electrophoresis tank. This circulating filtration system can continuously remove impurity ions from the electrophoresis solution, maintain its uniformity and stability, thereby ensuring the smooth progress of the electrophoresis process and the coating quality.

[0035] Working Principle: For this type of aluminum alloy electrophoresis tank, the blower 6 delivers air evenly to all areas of the electrophoresis tank through the delivery pipe 7, connecting pipe 9, and aeration pipe 10. The aeration pipe 10 disperses the air into the electrophoretic solution in the form of fine, uniform bubbles, improving the airflow efficiency within the tank and making the bubbles in the solution finer and more uniform. This optimizes the electrophoresis process and improves coating quality and efficiency. Simultaneously, the uniform distribution of the aeration pipes 10 ensures consistent electrophoresis effects across all areas of the tank, avoiding localized sedimentation and uneven concentration. A filter box 12, located on one side of the electrophoresis tank body 1, is connected to the tank via a return water pipe 13. The first water pump 14 pumps the electrophoretic solution from the tank to the filter box 12. The filter box 12 is equipped with a cooler 17 fixedly installed on its inner wall to cool the electrophoretic solution, regulate its stability, and ensure that the electrophoresis process is carried out within a suitable range. The inner wall of the filter box 12 is also fixed with a fixing sleeve 18, and a three-layer filter screen 19 with decreasing pore size is embedded in the middle. The filter screen 19 is fixed to the fixing sleeve 18 by bolts 20 to prevent the filter screen 19 from shifting or being damaged during the filtration process. The filtered electrophoretic solution flows back to the electrophoresis tank through the outlet pipe 15 and the second water pump 16 to realize the recycling of the electrophoretic solution. This circulating filtration system can continuously remove impurity ions from the electrophoretic solution, maintain its purity and stability, and thus ensure the smooth progress of the electrophoresis process and the coating quality.

[0036] This completes a series of tasks. The contents not described in detail in this specification are existing technologies known to those skilled in the art.

[0037] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. An aluminum alloy electrophoresis tank, comprising an electrophoresis tank body (1) and a blower (6), characterized in that: A fan (6) is fixedly connected to one side of the electrophoresis tank body (1). A conveying pipe (7) is connected to the air outlet of the fan (6). A fixing plate (8) is nested on the outer surface of the conveying pipe (7). The other end of the fixing plate (8) is fixedly connected to the outer surface of the electrophoresis tank body (1). Four sets of fixing plates (8) are evenly distributed along one side of the electrophoresis tank body (1). A connecting pipe (9) is connected to the middle of the conveying pipe (7). Four sets of connecting pipes (9) are provided. An aeration pipe (10) is connected to the other end of the connecting pipe (9). The aeration pipe (10) and the connecting pipe (9) are designed to correspond to each other. A clamping plate (11) is nested on the outer surface of the aeration pipe (10).

2. The aluminum alloy electrophoresis tank according to claim 1, characterized in that: The electrophoresis tank body (1) includes an outer layer (101) and an inner layer (102). The outer layer (101) is made of corrosion-resistant alloy material, and the inner layer (102) is made of heat-insulating material. The aeration pipe (10) is L-shaped and extends to the bottom of the inner layer (102).

3. The aluminum alloy electrophoresis tank according to claim 1, characterized in that: One corner of the electrophoresis tank body (1) is provided with a power connection port (2), and the other corner of the electrophoresis tank body (1) is provided with a grounding port (3).

4. The aluminum alloy electrophoresis tank according to claim 2, characterized in that: The outer layer (101) is inlaid with a heating system (4), which is composed of multiple sets of heating pipes connected together. The heating pipes are arranged in an S-shape and surround the outer side of the inner layer (102). A temperature sensor (5) is fixedly connected to the inner wall of the inner layer (102).

5. An aluminum alloy electrophoresis tank according to claim 1, characterized in that: A filter box (12) is provided on one side of the electrophoresis tank body (1). A return water pipe (13) is connected to one side of the electrophoresis tank body (1), and the other end of the return water pipe (13) is connected to the filter box (12). A first water pump (14) is provided in the middle of the return water pipe (13). A water outlet pipe (15) is connected to the other side of the filter box (12), and the other end of the water outlet pipe (15) extends into the inner layer (102). A second water pump (16) is provided in the middle of the water outlet pipe (15).

6. The aluminum alloy electrophoresis tank according to claim 5, characterized in that: A cooler (17) is fixedly installed on the inner wall of the filter box (12). A fixing sleeve (18) is fixed on the inner wall of the filter box (12), and two sets of fixing sleeves (18) are symmetrically arranged along the middle of the filter box (12). A filter screen (19) is embedded in the middle of the fixing sleeve (18), and the filter screen (19) is arranged in three layers with decreasing aperture. A bolt (20) is threadedly connected through the middle of the fixing sleeve (18) and the filter screen (19).

Images