Down feather cleaning device for down jacket production

By designing sorting and cleaning mechanisms, the problems of damage to down and uneven cleaning caused by existing equipment have been solved, achieving efficient sorting and uniform cleaning of down feathers and improving the production quality of down jackets.

CN223837649UActive Publication Date: 2026-01-27HANGZHOU MANSON SUPPLY CHAIN MANAGEMENT CO LTD
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Patent Information

Application Number
CN202520439892.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-13
Publication Date
2026-01-27
Estimated Expiration
2035-03-13

AI Technical Summary

Technical Problem

Existing down cleaning devices are prone to damaging down and result in uneven cleaning, affecting down quality and loft.

Method used

The sorting mechanism uses a sorting motor to drive the output rod and sleeve to rotate, combined with the vortex vane and guide plate design of the cleaning mechanism to achieve the sorting and uniform cleaning of lint.

Benefits of technology

It improves the sorting quality and cleaning effect of down, reduces the risk of down damage, and ensures down particle size and cleaning uniformity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of down feather cleaning, and discloses a down feather cleaning device for down jacket production, which comprises a support, a sorting box fixedly connected with the upper end of the support, a large down feather discharge port, a small down feather discharge port and a feed port, a cleaning mechanism is arranged on the lower side of the sorting box, the sorting mechanism comprises a sorting motor, the sorting motor is fixedly connected to one side of the sorting box, the output end of the sorting motor is fixedly connected with an output rod, the output rod penetrates through the sorting box and extends to the other end of the sorting box, and one end of the output rod is fixedly connected with a guide disc; outer meshing teeth and inner meshing teeth are fixedly connected to the interior of the guide disc, the sorting mechanism is used for sorting the fluff, the possibility that the fluff is knocked away can be reduced, the airflow effect is improved, the sorting quality is guaranteed, and the cleaning mechanism is used for cleaning the fluff, preventing water flow concentration from damaging the fluff and improving the cleaning effect at the same time.
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Description

Technical Field

[0001] This utility model relates to the field of down cleaning technology, specifically a down cleaning device for down garment production. Background Technology

[0002] Down is the soft, fine feather from the chest and abdomen of birds (such as geese and ducks). Due to its lightweight and excellent warmth, it is widely used as filling material in down jackets. The first step in down jacket production is washing the down. The main purpose of washing is to remove surface grease, dirt, and small impurities, ensuring the down's fluffiness and warmth. The washing process typically uses water flow and gentle agitation. Impurities are removed from the down's surface through water flow at a specific temperature and pressure, followed by a dehydration system to remove excess water. After washing, the down is air-dried to ensure even drying and prevent mold growth and quality issues. Next, the down undergoes sorting and combing to remove substandard down and impurities, further improving its quality. Subsequently, the down is filled into the inner lining of the down jacket. The filling process requires even distribution to ensure the down is uniformly distributed throughout the garment without clumping. After filling, the outer fabric of the down jacket is sewn and shaped, and finally inspected to ensure the product meets quality standards. The entire process is strictly controlled at every stage to ensure the warmth and comfort of the down jackets.

[0003] Because down gets dirty easily, it usually undergoes multiple washing and sorting processes. Down of different particle sizes has different loft and breathability. Larger pieces of down make for more comfortable clothing. During sorting, existing devices generally use stirring rods to break up the down. This process may break the down feathers and reduce their particle size, thus affecting the quality. At the same time, the water flow direction of the washing device is unidirectional, which makes the water flow relatively concentrated and easily leads to uneven washing results. Utility Model Content

[0004] The purpose of this invention is to provide a down cleaning device for down jacket production, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a down cleaning device for down jacket production, comprising a support frame, a sorting box fixedly connected to the upper end of the support frame, a large down outlet and a small down outlet opened inside the sorting box, and a feed inlet; a sorting mechanism is provided inside the sorting box, and a cleaning mechanism is provided on the lower side of the sorting box.

[0006] The sorting mechanism includes a sorting motor, which is fixedly connected to one side of the sorting box. An output rod is fixedly connected to the output end of the sorting motor. The output rod extends through the sorting box to the other end of the sorting box. A guide plate is fixedly connected to one end of the output rod. External meshing teeth and internal meshing teeth are fixedly connected inside the guide plate. A sleeve is rotatably connected to the outer wall of the output rod. A toothed sleeve is fixedly connected to one end of the sleeve. A rotating base is fixedly connected to one side of the sorting box. A gear frame is rotatably connected inside the rotating base. One end of the gear frame is meshed with the external meshing teeth and the internal meshing teeth respectively. The other end of the gear frame is meshed with the toothed sleeve. A lever is fixedly connected to both the sleeve and the outer wall of the output rod.

[0007] Preferably, the lever is located at the end of the output rod that is far from the sleeve.

[0008] Preferably, the external meshing teeth and the internal meshing teeth are alternately arranged on the outer and inner sides of the guide plate.

[0009] Preferably, the lever is L-shaped.

[0010] Preferably, the cleaning mechanism includes a suction pipe, which is respectively connected to the large and small lint outlets. An air supply pipe is connected to one side of the suction pipe. A motor is fixedly connected inside the air supply pipe, and an exhaust plate is fixedly connected inside the air supply pipe. A fan blade is fixedly connected to the output end of the motor. A cleaning box is connected to the lower end of the air supply pipe. A sleeve is fixedly connected inside the lower end of the cleaning box. A cleaning motor is fixedly connected inside the sleeve. A cleaning cage is fixedly connected to the output end of the cleaning motor. A partition is fixedly connected inside the cleaning box. A guide plate is fixedly connected to the inner wall of the partition. The partition is sleeved on the outer wall of the output end of the cleaning motor. A vortex vane is fixedly connected to the output end of the cleaning motor. The vortex vane is located on the upper side of the partition.

[0011] Preferably, an opening is provided on the upper side of the fan blades inside the air supply duct.

[0012] Preferably, the bottom and outer wall of the cleaning cage are provided with multiple water-permeable slots.

[0013] Compared with the prior art, this utility model provides a down cleaning device for down jacket production, which has the following beneficial effects:

[0014] 1. The sorting mechanism is used to sort down. The mechanism uses the output of the sorting motor to make the sleeve rotate back and forth in different directions, agitating the airflow and blowing up the down. In conjunction with the output of the output rod, the lever rotates to generate agitated airflow that continuously impacts the down, which can reduce the possibility of the down being scattered and improve the airflow effect, thus ensuring the sorting quality.

[0015] 2. The cleaning mechanism is used to clean the lint. The mechanism rotates the cleaning cage and the vortex vane through the cleaning rotation. The vortex vane is used to increase the water flow rinsing effect. With the guide plate, the water flow can be dispersed and the rinsing direction can be changed, preventing the water flow from concentrating and damaging the lint while increasing the cleaning effect. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a schematic diagram of the structure of this utility model;

[0018] Figure 2 This is a structural schematic diagram from another perspective of the present invention;

[0019] Figure 3 This is a cross-sectional structural diagram of the present invention;

[0020] Figure 4 This is a schematic diagram of the sleeve structure in this utility model;

[0021] Figure 5 This is a schematic diagram of the cleaning cage in this utility model.

[0022] In the diagram: 1. Support frame; 2. Sorting box; 3. Large velvet outlet; 4. Small velvet outlet; 5. Feed inlet; 6. Sorting mechanism; 601. Sorting motor; 602. Output rod; 603. Guide plate; 604. External meshing gear; 605. Internal meshing gear; 606. Sleeve; 607. Gear sleeve; 608. Rotary seat; 609. Gear frame; 610. Lever; 7. Cleaning mechanism; 701. Extraction pipe; 702. Air supply pipe; 703. Motor; 704. Exhaust plate; 705. Fan blade; 706. Cleaning box; 707. Housing; 708. Cleaning motor; 709. Cleaning cage; 710. Partition plate; 711. Guide plate; 712. Vortex vane. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0025] Example 1:

[0026] This device is used for sorting down and solves the problem that existing devices easily damage down. Please refer to [link / reference]. Figure 1-5 This utility model provides a technical solution: a down cleaning device for down jacket production, including a support 1, a sorting box 2 fixedly connected to the upper end of the support 1, a large down outlet 3 and a small down outlet 4 opened inside the sorting box 2, and a feed inlet 5. A sorting mechanism 6 is provided inside the sorting box 2, and a cleaning mechanism 7 is provided on the lower side of the sorting box 2.

[0027] The sorting mechanism 6 includes a sorting motor 601, which is fixedly connected to one side of the sorting box 2. An output rod 602 is fixedly connected to the output end of the sorting motor 601. The output rod 602 extends through the sorting box 2 to the other end of the sorting box 2. A guide plate 603 is fixedly connected to one end of the output rod 602. An external meshing tooth 604 and an internal meshing tooth 605 are fixedly connected inside the guide plate 603. A sleeve 606 is rotatably connected to the outer wall of the output rod 602. A toothed sleeve 607 is fixedly connected to one end of the sleeve 606. A rotating seat 608 is fixedly connected to one side of the sorting box 2. A gear frame 609 is rotatably connected inside the rotating seat 608. One end of the gear frame 609 is meshed with the external meshing tooth 604 and the internal meshing tooth 605 respectively. The other end of the gear frame 609 is meshed with the toothed sleeve 607. A lever 610 is fixedly connected to both the sleeve 606 and the outer wall of the output rod 602.

[0028] Furthermore, the lever 610 is located at the end of the output lever 602 that is far from the sleeve 606.

[0029] Furthermore, the external meshing teeth 604 and the internal meshing teeth 605 are alternately arranged on the outer and inner sides of the guide plate 603.

[0030] Furthermore, the lever 610 is designed in an L-shape.

[0031] Example 2:

[0032] This mechanism is used for cleaning down feathers and solves the problem that the cleaning effect of existing devices needs improvement. Please refer to [link / reference]. Figure 1-5Furthermore, in conjunction with Embodiment 1, the cleaning mechanism 7 includes a suction pipe 701, which is connected to the large velvet outlet 3 and the small velvet outlet 4 respectively. An air supply pipe 702 is connected to one side of the suction pipe 701. A motor 703 is fixedly connected inside the air supply pipe 702, and an exhaust plate 704 is fixedly connected inside the air supply pipe 702. A fan blade 705 is fixedly connected to the output end of the motor 703. A cleaning box 706 is connected to the lower end of the air supply pipe 702, and the lower end of the cleaning box 706 is fixedly connected to... The system includes a housing 707, a sleeve 606 with a cleaning motor 708 fixedly connected inside, a cleaning cage 709 fixedly connected to the output end of the cleaning motor 708, a partition 710 fixedly connected inside the cleaning box 706, a guide plate 711 fixedly connected to the inner wall of the partition 710, the partition 710 being fitted onto the outer wall of the output end of the cleaning motor 708, and a vortex vane 712 fixedly connected to the output end of the cleaning motor 708, the vortex vane 712 being positioned on the upper side of the partition 710, and multiple motors 703 and fan blades 705.

[0033] Furthermore, an opening is provided on the upper side of the fan blade 705 inside the air supply duct 702.

[0034] Furthermore, the bottom and outer wall of the cleaning cage 709 are provided with multiple water-permeable slots.

[0035] In actual operation, when this device is used, the user starts the sorting motor 601, which then drives the fan blade 705 to rotate when the motor 703 outputs. When the fan blade 705 outputs, the feed inlet 5 generates a negative pressure airflow, which is used to send the down into the sorting box 2. The output of the sorting motor 601 drives the output rod 602 and the sleeve 606 to rotate. The gear frame 609 meshes with the guide plate 603 to make the sleeve 606 reciprocate and mix the airflow, so that the down can be subjected to a stronger airflow impact, reducing the damage that the lever 610 may cause to the down. With the output of multiple motors 703, down of different sizes is carried by the airflow into different cleaning boxes 706. Then, the user starts the cleaning motor 708 to make the vortex plate 712 agitate the water flow. The water flow collides with the guide plate 711 to change the rinsing direction, which improves the down rinsing effect and reduces the concentration of the water flow.

[0036] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

Claims

1. A down cleaning device for down garment production, comprising a support frame (1), a sorting box (2) fixedly connected to the upper end of the support frame (1), a large down outlet (3) and a small down outlet (4) opened inside the sorting box (2), and a feed inlet (5), characterized in that: The sorting box (2) is equipped with a sorting mechanism (6) inside, and a cleaning mechanism (7) is provided on the lower side of the sorting box (2); The sorting mechanism (6) includes a sorting motor (601), which is fixedly connected to one side of the sorting box (2). An output rod (602) is fixedly connected to the output end of the sorting motor (601). The output rod (602) extends through the sorting box (2) to the other end of the sorting box (2). A guide plate (603) is fixedly connected to one end of the output rod (602). An external meshing tooth (604) and an internal meshing tooth (605) are fixedly connected inside the guide plate (603). The outer wall of the output rod (602) rotates. A sleeve (606) is connected, and a toothed sleeve (607) is fixedly connected to one end of the sleeve (606). A rotating base (608) is fixedly connected to one side of the sorting box (2). A gear frame (609) is rotatably connected inside the rotating base (608). One end of the gear frame (609) is meshed with an external meshing tooth (604) and an internal meshing tooth (605) respectively. The other end of the gear frame (609) is meshed with the toothed sleeve (607). A lever (610) is fixedly connected to both the sleeve (606) and the outer wall of the output rod (602).

2. The down cleaning device for down garment production according to claim 1, characterized in that: The lever (610) is located at the end of the output lever (602) that is far from the sleeve (606).

3. The down cleaning device for down garment production according to claim 1, characterized in that: The external meshing teeth (604) and internal meshing teeth (605) are alternately arranged on the outer and inner sides of the guide plate (603).

4. The down cleaning device for down garment production according to claim 1, characterized in that: The lever (610) is L-shaped.

5. A down cleaning device for down garment production according to claim 1, characterized in that: The cleaning mechanism (7) includes a suction pipe (701), which is connected to the large velvet outlet (3) and the small velvet outlet (4) respectively. An air supply pipe (702) is connected to one side of the suction pipe (701). A motor (703) is fixedly connected inside the air supply pipe (702), and an exhaust plate (704) is fixedly connected inside the air supply pipe (702). A fan blade (705) is fixedly connected to the output end of the motor (703). A cleaning box (706) is connected to the lower end of the air supply pipe (702). The lower end of the cleaning box (706) is fixedly connected to... A sleeve (707) is fixedly connected to the sleeve (606), a cleaning motor (708) is fixedly connected inside the sleeve (606), a cleaning cage (709) is fixedly connected to the output end of the cleaning motor (708), a partition (710) is fixedly connected inside the cleaning box (706), a guide plate (711) is fixedly connected to the inner wall of the partition (710), the partition (710) is sleeved on the outer wall of the output end of the cleaning motor (708), and a vortex plate (712) is fixedly connected to the output end of the cleaning motor (708). The vortex plate (712) is arranged on the upper side of the partition (710).

6. A down cleaning device for down garment production according to claim 5, characterized in that: An opening is provided on the upper side of the fan blade (705) inside the air supply duct (702).

7. A down cleaning device for down garment production according to claim 5, characterized in that: The bottom and outer wall of the cleaning cage (709) are provided with multiple water-permeable slots.