Water-saving tatting gray fabric dyeing device

Abstract

The utility model discloses a water-saving tatting grey cloth dyeing device which comprises a box body, a partition plate is fixedly installed on the inner wall of the box body, the box body is divided into two areas through the partition plate, and a dyeing assembly and a drying assembly are arranged in the left side area and the right side area of the box body respectively. Through holes are formed in the two sides of the box body and the partition plates correspondingly and are obliquely formed, a motor operates to drive first belt wheels to rotate, under the transmission effect of a belt, two second belt wheels drive two rotating rods to rotate, then two first bevel gears drive a plurality of beating rods fixedly installed on one sides of the two second bevel gears to rotate, and the beating rods are driven to rotate. And when the multiple beating rods rotate, redundant dye in the gray fabric can be beat down, and the beat-down dye can fall into the collecting box to be stored, so that subsequent dye recycling is facilitated, and waste of a water source and dye liquor caused by the fact that the dye drips on the ground can be avoided.

Description

Technical Field

[0001] This utility model relates to the field of fabric dyeing technology, and in particular to a water-saving woven fabric dyeing device. Background Technology

[0002] Polyester woven grey fabric is a specific type of textile, belonging to the category of grey fabrics, primarily used in printing and dyeing processes. Grey fabric generally refers to undyed cotton fabric used for printing and dyeing, while in industry, it refers to a broader range of fabrics, including laminated grey fabrics and sized grey fabrics. Polyester woven grey fabric is one such type, possessing a specific structure and functional design to meet specific usage requirements. During the production process, grey fabric is dyed to the desired color using dyeing equipment. Currently, traditional dyeing machines pull the dyed fabric out of the dye bath after dyeing. However, because the grey fabric absorbs a large amount of dye liquor, a significant amount of dye liquor is carried out during the pulling process, resulting in the dye liquid dripping onto the ground. This wastes a large amount of water resources and recyclable dye liquor. Therefore, a water-saving dyeing device for woven grey fabric is proposed to solve these problems. Utility Model Content

[0003] To address the shortcomings of existing technologies, this invention provides a water-saving dyeing device for woven fabrics, which solves the problems mentioned in the background section.

[0004] To achieve the above objectives, the present invention adopts the following technical solution:

[0005] A water-saving woven fabric dyeing device includes a box body. A partition is fixedly installed on the inner wall of the box body, dividing the box body into two areas. A dyeing component and a drying component are respectively arranged in the left and right areas of the box body. Through holes are opened on both sides of the box body and the partition, and the through holes are all inclined. Two connecting plates are fixedly installed on one side of the partition, and each connecting plate has a circular hole. A rotating rod is arranged in the circular hole. A second pulley is fixedly sleeved on the top of the rotating rod, and a first bevel gear is fixedly connected to the bottom of the rotating rod. Two connecting columns are fixedly installed on one side of the partition, and a linkage beating component is arranged on the outer side of the two connecting columns. A fixing plate is fixedly installed on the inner wall of the box body, and a linkage stirring component is arranged between the fixing plate and the two second pulleys.

[0006] Preferably, the dyeing assembly includes a dye box and a water pump fixedly installed on the top side of the fixed plate. An extraction pipe is fixedly installed on one side of the water pump, and the other end of the extraction pipe extends into the dye box. A delivery pipe is fixedly installed on the other side of the water pump, and the other end of the delivery pipe passes through the fixed plate and is fixedly connected to a diversion box.

[0007] Preferably, the delivery pipe is connected to the diversion box, the delivery pipe is U-shaped, and multiple nozzles are respectively provided on the top and bottom inner walls of the diversion box.

[0008] Preferably, the drying assembly includes a heating box and a long plate fixedly installed on one side of the partition. Multiple heating rods and multiple fans are respectively arranged inside the heating box and on the long plate, and the multiple fans are all directed towards the multiple heating rods.

[0009] Preferably, the linkage striking assembly includes a second bevel gear movably sleeved on two connecting columns, the two second bevel gears meshing with two first bevel gears, and multiple striking rods fixedly installed on one side of each of the two second bevel gears, the multiple striking rods being L-shaped, and the other end of the multiple striking rods being arc-shaped.

[0010] Preferably, the linkage stirring assembly includes a motor fixedly installed on the bottom side of the fixed plate. The output end of the motor rotates through the fixed plate and the dye box and is fixedly sleeved with a first pulley. The first pulley and two second pulleys are provided with the same belt. Multiple stirring rods are fixedly installed on the outside of the output end of the motor, and the multiple stirring rods are all located inside the dye box.

[0011] Preferably, a collection box is fixedly installed on the bottom inner wall of the box body, a filter plate is fixedly installed on the inner wall of the collection box, and inclined blocks are fixedly installed on both sides of the inner wall of the collection box, with the two inclined blocks arranged symmetrically. Compared with the prior art, the beneficial effects of this utility model are: this water-saving woven fabric dyeing device drives the first pulley to rotate through the operation of the motor. Under the transmission of the belt, the two second pulleys drive the two rotating rods to rotate, which in turn drives the two first bevel gears to drive the multiple beating rods fixedly installed on one side of the two second bevel gears to rotate. When the multiple beating rods rotate, they can knock off the excess dye in the fabric, and the knocked-off dye will fall into the collection box for storage, thereby facilitating the subsequent recycling of dye and avoiding the waste of water and dye liquor caused by dye dripping on the ground. Attached Figure Description

[0012] Figure 1 This is a three-dimensional structural schematic diagram of the present utility model;

[0013] Figure 2 This is a cross-sectional view of the structure of this utility model;

[0014] Figure 3 This is a schematic diagram of the rotating rod part of the structure of this utility model;

[0015] Figure 4This is a schematic diagram of some parts of the flow distribution box of this utility model. In the diagram: 1. Box body; 2. Partition plate; 3. Fixing plate; 4. Dye box; 5. Motor; 6. First pulley; 7. Stirring rod; 8. Connecting plate; 9. Rotating rod; 10. Second pulley; 11. Belt; 12. First bevel gear; 13. Connecting column; 14. Second bevel gear; 15. Beating rod; 16. Water pump; 17. Extraction pipe; 18. Conveying pipe; 19. Flow distribution box; 20. Nozzle; 21. Long plate; 22. Fan; 23. Heating box; 24. Heating rod; 25. Collection box; 26. Filter plate; 27. Inclined block. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] Reference Figure 1-4A water-saving dyeing device for woven fabrics includes a box body 1. A partition 2 is fixedly installed on the inner wall of the box body 1, dividing the box body 1 into two areas. A dyeing assembly and a drying assembly are respectively installed in the left and right areas of the box body 1. Through holes are provided on both sides of the box body 1 and on the partition 2, and these through holes are all inclined. Two connecting plates 8 are fixedly installed on one side of the partition 2. Each connecting plate 8 has a circular hole, within which a rotating rod 9 is installed. A second pulley 10 is fixedly sleeved at the top of the rotating rod 9, and a first bevel gear 12 is fixedly connected to the bottom of the rotating rod 9. Two connecting columns 1 are fixedly installed on one side of the partition 2. 3. A linkage beater assembly is provided on the outer side of the two connecting columns 13. A fixing plate 3 is fixedly installed on the inner wall of the box body 1. A linkage stirring assembly is provided between the fixing plate 3 and the two second pulleys 10. The linkage beater assembly includes a second bevel gear 14 movably sleeved on the two connecting columns 13. The two second bevel gears 14 mesh with the two first bevel gears 12. Multiple beaters 15 are fixedly installed on one side of each of the two second bevel gears 14. The multiple beaters 15 are all L-shaped, and the other end of the multiple beaters 15 is arc-shaped. The linkage stirring assembly includes a motor 5 fixedly installed on the bottom side of the fixing plate 3. The output end of the motor 5 rotates through the fixing plate 3 and the dyeing agent. The material box 4 is fixedly fitted with a first pulley 6. A common belt 11 is provided between the first pulley 6 and the two second pulleys 10. Multiple stirring rods 7 are fixedly installed on the outside of the output end of the motor 5. The multiple stirring rods 7 are all located inside the dye box 4. By setting two sets of beating rods 15, after the fabric is finished, the fabric is moved between the two sets of beating rods 15, and the motor 5 is started to drive the first pulley 6 to rotate. Since the first pulley 6 and the two second pulleys 10 share the same belt 11, under the transmission action of the belt 11, the two second pulleys 10 synchronously drive the two rotating rods 9 to rotate, thereby fixing the bottom sides of the two rotating rods 9. The first bevel gear 12 drives two second bevel gears 14 to rotate. During the rotation of the two second bevel gears 14, they can simultaneously drive two sets of beating rods 15 to beat the fabric, thereby knocking off excess water and dye attached to the fabric, thus improving the drying effect of the fabric during subsequent drying. In addition, multiple stirring rods 7 are set on the outside of the output end of the motor 5. The multiple stirring rods 7 can fully stir the dye in the dye box 4, preventing the dye from accumulating at the bottom and making it difficult for the water pump 16 to extract it. By setting up a motor 5, stirring and beating can be realized simultaneously, which further saves the use of power resources.

[0018] Specifically, the dyeing assembly includes a dye box 4 and a water pump 16 fixedly installed on the top side of the fixed plate 3. An extraction pipe 17 is fixedly installed on one side of the water pump 16, and the other end of the extraction pipe 17 extends into the dye box 4. A delivery pipe 18 is fixedly installed on the other side of the water pump 16. The other end of the delivery pipe 18 passes through the fixed plate 3 and is fixedly connected to a distribution box 19. The delivery pipe 18 is U-shaped and connected to the distribution box 19. Multiple nozzles 20 are respectively provided on the top and bottom inner walls of the distribution box 19. When the fabric moves between the distribution boxes 19, the water pump 16 is started to drive the extraction pipe 17 to extract the dye in the dye box 4. Then, the dye is delivered to the distribution box 19 through the delivery pipe 18, so that the dye is sprayed out from the multiple nozzles 20 provided on the top and bottom inner walls of the distribution box 19. This enables uniform dyeing of the top and bottom sides of the fabric. Excess dye will fall into the collection box 25 for storage due to inertia, which is convenient for subsequent recycling.

[0019] Specifically, the drying assembly includes a heating box 23 and a long plate 21 fixedly installed on one side of the partition 2. Multiple heating rods 24 and multiple fans 22 are respectively arranged inside the heating box 23 and on the long plate 21. The multiple fans 22 are all facing the multiple heating rods 24. When the fabric moves under the multiple heating rods 24, the multiple heating rods 24 are energized and conduct heat. Then, the multiple fans 22 are started to blow the heat generated by the heating rods 24 onto the fabric, thereby quickly drying the fabric. Since the moisture on the fabric has been knocked off by the two sets of beating rods 15 before drying, the drying speed can be greatly improved.

[0020] Specifically, a collection box 25 is fixedly installed on the bottom inner wall of the box body 1, a filter plate 26 is fixedly installed on the inner wall of the collection box 25, and inclined blocks 27 are fixedly installed on both sides of the inner wall of the collection box 25. The two inclined blocks 27 are symmetrically arranged. The filter plate 26 installed in the collection box 25 can filter the dye mixed with lint, so as to prevent the water pump 16 from drawing the dye with lint into the interior when the dye in the collection box 25 is put back into the dye box 4, thereby damaging the water pump 16. In addition, the two inclined blocks 27 can concentrate the water source of the collection box 25, so that the water source can flow quickly when it is taken out later.

[0021] All electrical components mentioned in this article are connected to an external main controller and 220V AC mains power, and the main controller can be a conventional known device such as a computer for control.

[0022] In use: By inserting the fabric through the through hole on the left side of the box body 1, when the fabric moves to the distribution box 19, the water pump 16 is started to drive the extraction pipe 17 to extract the dye from the dye box 4. Then, the dye is transported to the distribution box 19 through the delivery pipe 18, so that the dye is sprayed out from multiple nozzles 20 set on the top and bottom inner walls of the distribution box 19, thereby achieving uniform dyeing of the top and bottom sides of the fabric. After the fabric is dyed, by moving the fabric between the two sets of beating rods 15, the motor 5 is started to drive the first pulley 6 to rotate. Since the first pulley 6 and the two second pulleys 10 share the same belt 11, under the transmission action of the belt 11, the two second pulleys 10 synchronously drive the two rotating rods 9 to rotate. In turn, the first bevel gears 12, which are fixedly installed on the bottom sides of the two rotating rods 9, drive the two second bevel gears 14 to rotate. During the rotation, the two second bevel gears 14 synchronously drive the two second bevel gears 14 to rotate. Two sets of beating rods 15 beat the fabric, removing excess moisture and dye, thus improving the drying effect during subsequent drying. Because the other ends of the multiple beating rods 15 are curved, damage to the fabric is avoided during beating. After removing excess moisture, the fabric moves to the bottom of the heating box 23. Multiple heating rods 24 are then energized to conduct heat, and multiple fans 22 are simultaneously activated to blow the heat generated by the heating rods 24 onto the fabric. Since the moisture in the fabric has been removed before drying, the drying speed is significantly increased. After drying, the fabric is moved out through the through-hole on the right side of the box body 1. The collection box 25 collects the dye for recycling, further saving resources. The filter plate 26 filters out dye mixed with lint.

[0023] It should be noted that, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A water-saving dyeing device for woven fabrics, comprising a box body (1), characterized in that, The inner wall of the box body (1) is fixedly installed with a partition (2). The box body (1) is divided into two areas by the partition (2). The left and right areas of the box body (1) are respectively equipped with a dyeing component and a drying component. Both sides of the box body (1) and the partition (2) are provided with through holes, which are all inclined. Two connecting plates (8) are fixedly installed on one side of the partition (2). Both connecting plates (8) are provided with round holes. A rotating rod (9) is provided in the round hole. The top of the rotating rod (9) is fixedly sleeved with a second pulley (10). The bottom of the rotating rod (9) is fixedly connected with a first bevel gear (12). Two connecting columns (13) are fixedly installed on one side of the partition (2). A linkage beater component is provided on the outside of the two connecting columns (13). A fixing plate (3) is fixedly installed on the inner wall of the box body (1). A linkage stirring component is provided between the fixing plate (3) and the two second pulleys (10).

2. The woven fabric dyeing device according to claim 1, characterized in that, The dyeing assembly includes a dye box (4) and a water pump (16) fixedly installed on the top side of the fixed plate (3). An extraction pipe (17) is fixedly installed on one side of the water pump (16), and the other end of the extraction pipe (17) extends into the dye box (4). A delivery pipe (18) is fixedly installed on the other side of the water pump (16), and the other end of the delivery pipe (18) passes through the fixed plate (3) and is fixedly connected to a diversion box (19).

3. The woven fabric dyeing device according to claim 2, characterized in that, The delivery pipe (18) is connected to the diversion box (19). The delivery pipe (18) is U-shaped. Multiple nozzles (20) are provided on the top and bottom inner walls of the diversion box (19).

4. The woven fabric dyeing device according to claim 1, characterized in that, The drying assembly includes a heating box (23) and a long plate (21) fixedly installed on one side of the partition (2). Multiple heating rods (24) and multiple fans (22) are respectively provided in the heating box (23) and on the long plate (21). The multiple fans (22) are all facing the multiple heating rods (24).

5. The woven fabric dyeing device according to claim 1, characterized in that, The linkage striking assembly includes a second bevel gear (14) movably sleeved on two connecting columns (13). The two second bevel gears (14) mesh with two first bevel gears (12). Multiple striking rods (15) are fixedly installed on one side of each of the two second bevel gears (14). The multiple striking rods (15) are all L-shaped, and the other end of the multiple striking rods (15) is arc-shaped.

6. The woven fabric dyeing device according to claim 1, characterized in that, The linkage stirring assembly includes a motor (5) fixedly installed on the bottom side of the fixed plate (3). The output end of the motor (5) rotates through the fixed plate (3) and the dye box (4) and is fixedly sleeved with a first pulley (6). The first pulley (6) and two second pulleys (10) are provided with the same belt (11). Multiple stirring rods (7) are fixedly installed on the outside of the output end of the motor (5). All the stirring rods (7) are located inside the dye box (4).

7. The woven fabric dyeing device according to claim 1, characterized in that, A collection box (25) is fixedly installed on the bottom inner wall of the box body (1). A filter plate (26) is fixedly installed on the inner wall of the collection box (25). Inclined blocks (27) are fixedly installed on both sides of the inner wall of the collection box (25). The two inclined blocks (27) are arranged symmetrically.

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