Pile driver capable of early warning overturning

By installing positioners on the body, drill rod, and mast of the pile driver and using signal receivers to determine the possibility of overturning, the problem of pile driver overturning in complex environments is solved, achieving effective early warning and improved stability.

CN223838059UActive Publication Date: 2026-01-27浙江省三建建设集团有限公司
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Patent Information

Application Number
CN202520383492.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-06
Publication Date
2026-01-27
Estimated Expiration
2035-03-06

AI Technical Summary

Technical Problem

Piling machines are prone to overturning when operating in complex geographical environments, leading to equipment damage and safety accidents. Existing technologies lack effective early warning mechanisms.

Method used

Positioners are installed on components such as the body, drill rod, and mast of the pile driver. These positioners use signal receivers to determine the possibility of overturning and issue warnings, thereby improving operational stability.

Benefits of technology

It effectively prevents pile drivers from overturning, improves operational stability, and prevents equipment damage and safety accidents.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of engineering equipment, in particular to a pile driver capable of early warning overturning, which comprises a machine body, a drill rod and a mast used for supporting the drill rod, the machine body is connected with the mast, and the drill rod is connected with the mast. The positioning devices are used for reflecting the three-dimensional space positions of the parts, and the signal receiver is in signal connection with the positioning devices; the positioners are arranged on the machine body, the drill rod and the mast; the positioner is arranged on the body, the drill rod, the mast and other parts of the pile driver to judge whether the pile driver has overturning danger or not, so that possible overturning is early warned, and the operation stability of the pile driver is improved.
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Description

Technical Field

[0001] This utility model relates to the technical field of engineering equipment, and in particular to a pile driver with anticipatory overturning capability. Background Technology

[0002] Piling machines are heavy machinery widely used in various large-scale infrastructure construction projects. In actual engineering operations, the operation of piling machines often faces complex and ever-changing geographical environments and geological conditions. The complexity of these natural environments poses a severe challenge to the stability and safety of piling machines.

[0003] When a pile driver loses balance and overturns during operation, it not only causes severe damage to the equipment itself, but more importantly, its enormous mass and momentum, in an uncontrolled state, can directly collide with surrounding construction workers, buildings, or other facilities, triggering a series of chain reactions and causing a major safety accident. Therefore, there is an urgent need to design pile driver equipment capable of providing early warnings of overturning behavior to cope with complex geographical environments and ensure the stability of pile driver operation. Utility Model Content

[0004] To address the problems existing in the prior art, this utility model provides a pile driver with anti-tipping capabilities. By installing locators on components such as the pile driver's body, drill rod, and mast, it can determine whether there is a risk of tipping over, thereby providing an early warning of possible tipping and improving the stability of the pile driver's operation.

[0005] The technical solution to the problem of this utility model is to provide a pile driver with anticipatory overturning capability, including a body, a drill rod, and a mast for supporting the drill rod. The body is connected to the mast, and the drill rod is connected to the mast. It also includes a plurality of locators for reflecting the three-dimensional spatial position of the components and a signal receiver. The signal receiver is signal-connected to the plurality of locators. The locators are provided on the body, the drill rod, and the mast.

[0006] Furthermore, the piling machine with anti-overturning capability provided by this utility model may also have the following feature: the locator is a three-dimensional spatial tracking locator.

[0007] Furthermore, the piling machine with anti-overturning capability provided by this utility model may also have the following features: the drill rod includes a drilling end for drilling and a connecting end for connecting to the mast, and the locator is located at the connecting end.

[0008] Furthermore, the piling machine with anti-tipping capability provided by this utility model may also have the following feature: the signal receiver is located on the machine body.

[0009] Furthermore, the piling machine with anti-tipping capability provided by this utility model may also have the following features: it further includes a walking mechanism for driving the machine body to move and the locator disposed on the walking mechanism.

[0010] Furthermore, the piling machine with anti-tipping capability provided by this utility model may also have the following features: the walking mechanism includes tracks, and the locator is located in the middle of the base of the tracks.

[0011] Furthermore, the piling machine with anti-tipping capability provided by this utility model may also have the following features: it further includes retractable outriggers for supporting the machine body and the locator disposed on the outriggers.

[0012] Furthermore, the piling machine with anti-tipping capability provided by this utility model may also have the following features: it further includes a mast cylinder for driving the mast to move and the positioner provided on the mast cylinder.

[0013] Furthermore, the piling machine with anti-tipping capability provided by this utility model may also have the following features: it further includes a support part for supporting the mast and the locator disposed on the support part, one end of the support part being connected to the machine body and the other end being connected to the mast.

[0014] Furthermore, the piling machine with anti-overturning capability provided by this utility model may also have the following feature: all of the aforementioned positioners can be detached.

[0015] The beneficial effects of this utility model are as follows:

[0016] 1. In this application, by installing locators on the machine body, drill rod and mast that can determine their three-dimensional spatial position, the signal receiver receives the signal from the locator and calculates the center of gravity position according to the set program, which can determine the possibility of the pile driver overturning during the pile driving operation and issue an early warning, thereby effectively avoiding the pile driver overturning and improving the stability of the pile driver operation.

[0017] 2. In this application, in order to prevent the positioner from affecting the operation of the pile driver, the positioner on the drill rod is located at the connection end of the drill rod to avoid damaging the equipment when the drill rod extends into the soil layer for operation. Attached Figure Description

[0018] The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the present invention and, together with the description, serve to explain the principles of the present invention. In these drawings, similar reference numerals are used to denote similar elements. The drawings described below are some embodiments of the present invention, but not all embodiments. Other drawings will be readily available to those skilled in the art based on these drawings without any inventive effort.

[0019] Figure 1 This is a schematic diagram of the structure of this utility model.

[0020] In the picture:

[0021] 1. Body; 2. Drill rod; 3. Mast; 4. Traveling mechanism; 5. Outriggers; 6. Mast cylinder; 7. Support; 8. Connecting part; 9. Positioner; 10. Signal receiver. Detailed Implementation

[0022] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0023] This utility model provides a pile driver with anticipatory overturning capability, the specific structure of which is as follows:

[0024] like Figure 1 As shown, a pile driver with anti-tipping capability includes a body 1, a drill rod 2, and a mast 3 for supporting the drill rod 2. The body 1 is connected to the mast 3, and the drill rod 2 is connected to the mast 3. It also includes several positioners 9 for reflecting the three-dimensional spatial position of the components and a signal receiver 10. The signal receiver 10 is signal-connected to the positioners 9. Positioners 9 are installed on the body 1, drill rod 2, and mast 3. During use, the positioners 9 collect the three-dimensional spatial position data of the body 1, drill rod 2, and mast 3 and transmit the data to the signal receiver 10. The signal receiver 10 calculates the center of gravity position of the components according to a pre-set program, which can determine the possibility of the pile driver tipping over during pile driving and issue an early warning, thereby effectively preventing the pile driver from tipping over and improving the stability of the pile driver operation.

[0025] In some embodiments, the locator 9 is a three-dimensional spatial tracking locator 9, which has the advantages of small size and high precision, and can locate each component of the pile driver without affecting the operation of each component of the pile driver.

[0026] In some embodiments, in order to prevent the positioning device 9 from affecting the operation of the pile driver, the drill rod 2 includes a drilling end for drilling and a connecting end for connecting to the mast 3. The positioning device 9 is located at the connecting end to prevent the drill rod 2 from damaging the equipment when it extends into the soil layer to work.

[0027] In some embodiments, for the convenience of manual observation and receiving alarms, the signal receiver 10 is located on the fuselage 1.

[0028] The overturnable pile driver also includes a traveling mechanism 4 for moving the machine body 1 and a locator 9 mounted on the traveling mechanism 4. When the pile driver is moving, turning or other operations may cause changes in the center of gravity of the tracks. A locator 9 is also mounted on the tracks to assist the main locators 9 on components such as the machine body 1 in determining whether the pile driver is overturning. The traveling mechanism 4 can be tracks or wheels. In this embodiment, the traveling mechanism 4 preferably includes tracks that are better able to traverse uneven terrain, which helps increase the stability of the pile driver's movement. Furthermore, to avoid the locator 9 affecting the operation of the tracks, the locator 9 is located in the middle of the track base.

[0029] The anti-tipping pile driver also includes retractable outriggers 5 for supporting the body 1 and positioners 9 mounted on the outriggers 5. The mast 3 and drill rod 2 are located on one side of the body 1, and the outriggers 5 are located on the other side of the body 1 to provide support for the pile driver according to the actual working environment, ensuring that it remains level and stable even on uneven or sloping ground. To further assist the main positioners 9 on the body 1 and other components in positioning, positioners 9 are installed on the outriggers 5 to detect whether they are correctly supporting the pile driver.

[0030] The overturnable pile driver also includes a mast cylinder 6 for driving the mast 3 to move and a positioner 9 on the mast cylinder 6 to monitor the extension and retraction status of the cylinder in real time, thereby assisting the main positioner 9 on the machine body 1 and other components in judging the overturning.

[0031] The anti-tipping pile driver also includes a support section 7 for supporting the mast 3 and a locator 9 mounted on the support section 7. One end of the support section 7 is connected to the machine body 1, and the other end is connected to the mast 3. Since the support section 7 works in conjunction with the machine body 1, mast 3, and other components, the locator 9 on the support section 7 can provide more comprehensive position information. Preferably, the support section 7 is a tripod, which further improves the stability of the pile driver by providing a stable triangular support frame.

[0032] like Figure 1As shown, due to the relatively long length of the mast 3, to improve the stability of the support 7, the end of the support 7 is connected to the mast 3 via a connecting part 8. One end of the connecting part 8 is connected to the first section of the mast 3, and the other end is connected to the second section of the mast 3. The distance between the first and second sections is not less than half the length of the mast 3, which can further improve the fixing stability of the support 7 to the mast 3. Furthermore, since the connecting part 8 moves with the movement of the mast 3, it is preferable that the connecting part 8 is also provided with a positioner 9, which can further assist other positioners 9 in providing position information.

[0033] Several positioners 9 can be detached. Specifically, the positioners 9 can be connected to the aforementioned components by bolts, which facilitates replacement and disassembly, and allows adjustment of the position of each positioner 9 according to the actual condition of the workpiece.

[0034] The above-described contents can be implemented individually or in combination in various ways, and all such variations are within the protection scope of this utility model.

[0035] In the description of this invention, it should be noted that relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes the element.

[0036] In the description of this invention, it should also be noted that the terms "center," "upper," "lower," "front," "rear," "top," "bottom," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention. In the description of this invention, unless otherwise stated, "a number" means two or more.

[0037] The above description, in conjunction with specific preferred embodiments, provides a further detailed explanation of the present invention. It should not be construed that the specific embodiments of the present invention are limited to these descriptions. For those skilled in the art, various simple deductions or substitutions can be made without departing from the concept of the present invention, and all such modifications and substitutions should be considered within the protection scope of the present invention.

Claims

1. A pile driver with anti-tipping capability, characterized in that, The device includes a body (1), a drill rod (2), and a mast (3) for supporting the drill rod (2). The body (1) is connected to the mast (3), and the drill rod (2) is connected to the mast (3). It also includes several locators (9) for reflecting the three-dimensional spatial position of the components and a signal receiver (10). The signal receiver (10) is signal connected to several locators (9). The locators (9) are provided on the body (1), the drill rod (2), and the mast (3).

2. The piling machine with anti-tipping capability according to claim 1, characterized in that, The locator (9) is a three-dimensional spatial tracking locator (9).

3. The piling machine with anti-tipping capability according to claim 1, characterized in that, The drill pipe (2) includes a drilling end for drilling and a connecting end for connecting to the mast (3), and the locator (9) is located at the connecting end.

4. The piling machine with anti-tipping capability according to claim 1, characterized in that, The signal receiver (10) is located on the body (1).

5. The piling machine with anti-tipping capability according to claim 1, characterized in that, It also includes a walking mechanism (4) for moving the body (1) and a positioner (9) provided on the walking mechanism (4).

6. The piling machine with anti-tipping capability according to claim 5, characterized in that, The walking mechanism (4) includes a track, and the locator (9) is located in the middle of the base of the track.

7. The piling machine with anti-tipping capability according to claim 1, characterized in that, It also includes retractable legs (5) for providing support for the fuselage (1) and the positioner (9) provided on the legs (5).

8. The piling machine with anti-tipping capability according to claim 1, characterized in that, It also includes a mast cylinder (6) for driving the mast (3) to move and a positioner (9) provided on the mast cylinder (6).

9. The piling machine with anti-tipping capability according to claim 1, characterized in that, It also includes a support part (7) for supporting the mast (3) and a locator (9) provided on the support part (7), one end of the support part (7) is connected to the fuselage (1) and the other end is connected to the mast (3).

10. The pre-warning overturning pile driver according to any one of claims 1-9, characterized in that, Several of the aforementioned locators (9) can be detached and installed.