Flow-adjustable high-precision wear-resistant metering valve with real-time monitoring function

Abstract

The utility model provides a flow-adjustable high-precision wear-resistant metering valve with a real-time monitoring function, which relates to the technical field of metering valves and comprises a metering valve body, a mounting block is arranged at the top of the metering valve body, a mounting component is arranged at the top of the mounting block, an electronic actuator is arranged at the top of the mounting component, and the electronic actuator is connected with the metering valve body. The metering valve comprises a metering valve body, connecting pipes are arranged at the two ends of the metering valve body, an impeller is rotationally installed in one connecting pipe, an electromagnetic induction piece is installed in the connecting pipe, and an adjusting assembly is arranged on one side of the connecting pipe. The device solves the problems that an existing common metering valve is inconvenient to adjust the flow according to needs, and the current flow and the current flow velocity cannot be clearly displayed.

Description

Technical Field

[0001] This utility model belongs to the field of metering valve technology, and more specifically, it relates to a high-precision wear-resistant metering valve with real-time monitoring and adjustable flow rate. Background Technology

[0002] A metering valve is a valve used to control the flow rate of liquids or gases. Its main function is to measure and regulate the flow rate of the medium, ensuring the safety and stability of industrial production and pipeline transportation. A metering valve mainly consists of a valve body, valve core, piston, seals, and operating mechanism. Metering valves are widely used in many fields, including industrial manufacturing, oil and gas extraction, water treatment, agricultural irrigation, and the medical industry. In industrial manufacturing, metering valves are often used to precisely control the flow rate of various liquids and gases, thereby ensuring the stability of the production process and the consistency of product quality. In oil and gas extraction, metering valves are used to accurately measure and control the flow of liquids to avoid resource waste and environmental damage. In water treatment and circulating water systems, metering valves are used to control and regulate parameters such as water supply and pressure to ensure the normal operation and safety of the system. In agricultural irrigation, metering valves are used for precise irrigation of farmland to achieve efficient water conservation, thereby improving crop yield and quality. In the medical industry, metering valves are used to control the drip rate and dosage of medications, ensuring that patients receive safe and effective treatment.

[0003] Based on the above, the inventors have discovered the following problems: ordinary metering valves are inconvenient to adjust the flow rate as needed during use, and they cannot clearly display the current flow rate and velocity, nor can they monitor the flow rate of the liquid in real time, thus failing to provide real-time feedback and affecting subsequent work.

[0004] Therefore, in view of this, we have studied and improved the existing structure and its shortcomings, and provided a high-precision wear-resistant metering valve with real-time monitoring and adjustable flow rate, in order to achieve a more practical value. Utility Model Content

[0005] To address the aforementioned technical problems, this utility model provides a high-precision, wear-resistant metering valve with real-time monitoring that allows for adjustable flow rate. This solves the problems of conventional metering valves, which are inconvenient to adjust the flow rate as needed and cannot clearly display the current flow rate and velocity.

[0006] The purpose and function of this utility model, a high-precision wear-resistant metering valve with real-time monitoring and adjustable flow rate, are achieved by the following specific technical means:

[0007] A high-precision, wear-resistant metering valve with real-time monitoring and adjustable flow rate includes a metering valve body, a mounting block on the top of the metering valve body, a mounting assembly on the top of the mounting block, an electronic actuator on the top of the mounting assembly, connecting pipes at both ends of the metering valve body, an impeller rotatably mounted inside one of the connecting pipes, an electromagnetic induction plate installed inside the connecting pipe, and an adjustment assembly on one side of the connecting pipe.

[0008] Furthermore, the mounting assembly includes a mounting groove formed on the top of the mounting block, a mounting hole on one side of the mounting groove, a threaded hole on the top side of the mounting block, and a base on the bottom of the electronic actuator.

[0009] Furthermore, a square groove is provided at the bottom of the base, which matches the mounting groove, and a fixing block is provided on one side of the base. Bolts are provided in the fixing block, the mounting hole, and the threaded hole.

[0010] Furthermore, the adjustment assembly includes a housing, an adjustment plate is rotatably mounted on one end of the housing, a gear ring is provided on the outer side of the adjustment plate, a gear is provided on the top of the gear ring, a water outlet is provided on one side of the adjustment plate, and a sealing ring is provided on the outer ring of the water outlet.

[0011] Furthermore, the gear ring meshes with the gear, and one end of the gear is equipped with a motor.

[0012] Furthermore, the surface of the adjusting plate is provided with a plurality of adjusting holes, and the surface of the water outlet is provided with a water outlet hole.

[0013] Furthermore, a flow display is provided on one side of the electronic actuator, and the flow display is electrically connected to the electromagnetic induction plate.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] 1. Through the cooperation of the mounting groove, mounting hole, threaded hole, bolt, base, square groove, fixing block, impeller, electromagnetic induction plate and flow display, the mounting groove and square groove match, so that the base can be locked in the mounting groove. Then, the cooperation of bolt, threaded hole, fixing block and mounting hole facilitates installation. The water flow drives the impeller to rotate. At this time, the electromagnetic induction plate can measure the number of rotations and speed of the impeller. The electromagnetic induction plate converts the number of rotations and speed of the impeller into the flow rate and velocity of the water. The electromagnetic induction plate transmits the recorded data to the flow display, which displays the flow rate and velocity of the water, so that the operator can adjust the metering valve body according to the flow rate and velocity of the water.

[0016] 2. Through the cooperation between the housing, adjusting plate, gear ring, gear, water outlet, motor, adjusting hole and water outlet, the motor starts, drives the gear to rotate, and then drives the gear ring to rotate, so that the adjusting plate can rotate. Rotating the adjusting hole, in conjunction with the water outlet, adjusts the position between the adjusting plate and the water outlet, which facilitates the adjustment of the water flow rate and velocity, and thus facilitates the adjustment of the size of the metering valve body, which is convenient and quick. Attached Figure Description

[0017] Figure 1 This is a three-dimensional schematic diagram of a high-precision, wear-resistant metering valve with real-time monitoring and adjustable flow rate.

[0018] Figure 2 This is a schematic diagram of an installation assembly for a high-precision, wear-resistant metering valve with real-time monitoring and adjustable flow rate.

[0019] Figure 3 This is a schematic diagram of some components of a high-precision, wear-resistant metering valve with real-time monitoring and adjustable flow rate.

[0020] Figure 4 This is a schematic diagram of the adjustment assembly of a high-precision wear-resistant metering valve with real-time monitoring and adjustable flow rate.

[0021] In the diagram, the correspondence between component names and drawing numbers is as follows:

[0022] 1. Metering valve body; 2. Mounting block; 3. Electronic actuator; 4. Connecting pipe; 5. Impeller; 6. Electromagnetic induction plate; 7. Mounting groove; 8. Mounting hole; 9. Threaded hole; 10. Base; 11. Square groove; 12. Fixing block; 13. Bolt; 14. Housing; 15. Adjusting plate; 16. Gear ring; 17. Gear; 18. Outlet; 19. Sealing ring; 20. Motor; 21. Adjusting hole; 22. Outlet hole; 23. Flow indicator. Detailed Implementation

[0023] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.

[0024] In the description of this utility model, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. In addition, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0025] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0026] Example:

[0027] As attached Figure 1 To be continued Figure 4 As shown:

[0028] This utility model provides a high-precision wear-resistant metering valve with real-time monitoring and adjustable flow rate, including a metering valve body 1, a mounting block 2 on the top of the metering valve body 1, a mounting assembly on the top of the mounting block 2, an electronic actuator 3 on the top of the mounting assembly, connecting pipes 4 at both ends of the metering valve body 1, an impeller 5 rotatably mounted inside one of the connecting pipes 4, an electromagnetic induction plate 6 installed inside the connecting pipe 4, and an adjustment assembly on one side of the connecting pipe 4.

[0029] The mounting assembly includes a mounting groove 7 formed on the top of the mounting block 2, a mounting hole 8 on one side of the mounting groove 7, a threaded hole 9 on one side of the top of the mounting block 2, and a base 10 at the bottom of the electronic actuator 3.

[0030] The base 10 has a square groove 11 at its bottom, which matches the mounting groove 7. A fixing block 12 is provided on one side of the base 10, and bolts 13 are provided in the fixing block 12, the mounting hole 8 and the threaded hole 9.

[0031] The adjustment assembly includes a housing 14, an adjustment plate 15 is rotatably mounted on one end of the housing 14, a gear ring 16 is provided on the outer side of the adjustment plate 15, a gear 17 is provided on the top of the gear ring 16, a water outlet 18 is provided on one side of the adjustment plate 15, and a sealing ring 19 is provided on the outer ring of the water outlet 18.

[0032] The gear ring 16 and the gear 17 mesh, and one end of the gear 17 is provided with a motor 20.

[0033] The regulating plate 15 has several regulating holes 21 on its surface, and the outlet 18 has an outlet hole 22 on its surface. Through the cooperation between the housing 14, regulating plate 15, gear ring 16, gear 17, outlet 18, motor 20, regulating holes 21 and outlet holes 22, the motor 20 starts, drives gear 17 to rotate, and then drives gear ring 16 to rotate, so that regulating plate 15 can rotate. By rotating regulating holes 21 and coordinating with outlet holes 22, the position between regulating plate 15 and outlet holes 22 can be adjusted, which facilitates the adjustment of water flow rate and velocity, and thus facilitates the adjustment of the size of metering valve body 1, which is convenient and quick.

[0034] The electronic actuator 3 is equipped with a flow display 23 on one side. The flow display 23 is electrically connected to the electromagnetic induction plate 6. Through the cooperation between the mounting groove 7, mounting hole 8, threaded hole 9, bolt 13, base 10, square groove 11, fixing block 12, impeller 5, electromagnetic induction plate 6 and flow display 23, the mounting groove 7 and square groove 11 match, so that the base 10 can be locked in the mounting groove 7. Then, the cooperation of bolt 13, threaded hole 9, fixing block 12 and mounting hole 8 facilitates installation. The water flow drives the impeller 5 to rotate. At this time, the electromagnetic induction plate 6 can measure the number of rotations and the speed of the impeller 5. The electromagnetic induction plate 6 converts the number of rotations and the speed of the impeller 5 into the flow rate and velocity of the water flow. The electromagnetic induction plate 6 transmits the recorded data to the flow display 23, which displays the flow rate and velocity of the water flow, so that the operator can adjust the metering valve body 1 according to the flow rate and velocity of the water flow.

[0035] The specific usage and function of this embodiment are as follows:

[0036] First, check the integrity of the device, then put it into actual use. During use, the mounting groove 7 and the square groove 11 match, allowing the base 10 to engage within the mounting groove 7. The bolt 13, the square groove 11, the fixing block 12, the impeller 5, the electromagnetic induction plate 6, and the flow display 23. The mounting groove 7 and the square groove 11 fit together, allowing the base 10 to engage within the mounting groove 7. The bolt 13, the threaded hole 9, the fixing block 12, and the mounting hole 8 facilitate installation. The water flow drives the impeller 5 to rotate. At this time, the electromagnetic induction plate 6 measures the number of rotations and the rotation speed of the impeller 5. The electromagnetic induction plate 6 converts the number of rotations and the rotation speed of the impeller 5 into the flow rate and velocity of the water. The recorded data is transmitted to the flow display 23, which displays the flow rate and velocity of the water. This allows operators to adjust the metering valve body 1 based on the flow rate and velocity. When the water flow needs to be adjusted, the motor 20 starts by coordinating the housing 14, adjusting plate 15, gear ring 16, gear 17, outlet 18, motor 20, adjusting hole 21, and outlet hole 22. This causes the gear ring 16 to rotate, allowing the adjusting plate 15 to rotate. By rotating the adjusting hole 21 and matching it with the outlet hole 22, the position between the adjusting plate 15 and the outlet hole 22 can be adjusted, facilitating the regulation of the water flow rate and velocity. This, in turn, allows for convenient and quick adjustment of the metering valve body 1.

[0037] The embodiments of this utility model are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the utility model to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described in order to better illustrate the principles and practical applications of this utility model, and to enable those skilled in the art to understand this utility model and design various embodiments with various modifications suitable for a particular purpose.

Claims

1. A high-precision, wear-resistant metering valve with real-time monitoring and adjustable flow rate, comprising a metering valve body (1), characterized in that: The metering valve body (1) has a mounting block (2) on top, a mounting assembly on top of the mounting block (2), an electronic actuator (3) on top of the mounting assembly, connecting pipes (4) at both ends of the metering valve body (1), an impeller (5) is rotatably mounted inside one of the connecting pipes (4), an electromagnetic induction plate (6) is installed inside the connecting pipe (4), and an adjustment assembly is provided on one side of the connecting pipe (4). The adjustment assembly includes a housing (14), an adjustment plate (15) is rotatably mounted on one end of the housing (14), a gear ring (16) is provided on the outer side of the adjustment plate (15), a gear (17) is provided on the top of the gear ring (16), a water outlet (18) is provided on one side of the adjustment plate (15), and a sealing ring (19) is provided on the outer ring of the water outlet (18).

2. The high-precision wear-resistant metering valve with real-time monitoring and adjustable flow rate as described in claim 1, characterized in that: The mounting assembly includes a mounting groove (7) on the top of the mounting block (2), a mounting hole (8) on one side of the mounting groove (7), a threaded hole (9) on the top side of the mounting block (2), and a base (10) on the bottom of the electronic actuator (3).

3. The high-precision wear-resistant metering valve with real-time monitoring and adjustable flow rate as described in claim 2, characterized in that: The base (10) has a square groove (11) at the bottom, which matches the mounting groove (7). A fixing block (12) is provided on one side of the base (10), and bolts (13) are provided in the fixing block (12), mounting hole (8) and threaded hole (9).

4. The high-precision wear-resistant metering valve with real-time monitoring and adjustable flow rate as described in claim 1, characterized in that: The gear ring (16) meshes with the gear (17), and one end of the gear (17) is provided with a motor (20).

5. The high-precision wear-resistant metering valve with adjustable flow rate and real-time monitoring as described in claim 4, characterized in that: The surface of the regulating plate (15) is provided with a plurality of regulating holes (21), and the surface of the water outlet (18) is provided with a water outlet hole (22).

6. The high-precision wear-resistant metering valve with real-time monitoring and adjustable flow rate as described in claim 5, characterized in that: The electronic actuator (3) is provided with a flow display (23) on one side, and the flow display (23) is electrically connected to the electromagnetic induction plate (6).

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