Flue gas condensation heat exchanger capable of adjusting runner angle

Abstract

The utility model relates to the technical field of flue gas condensing heat exchangers, and discloses a flue gas condensing heat exchanger capable of adjusting the angle of a flow channel, which comprises a shell, a through hole is arranged on one side of the shell, an adjusting mechanism is rotatably connected in the through hole, an air inlet is fixedly connected to the left side of the shell, and an air outlet is fixedly connected to the right side of the shell. An exhaust port is fixedly connected to the right side of the shell, and noise reduction mechanisms are fixedly connected to the surfaces of the air inlet and the exhaust port. According to the flue gas condensing heat exchanger capable of adjusting the runner angle, through the arrangement of the adjusting mechanism, when the flue gas angle is adjusted, a driving motor on the surface of the shell is started, and the driving motor drives a main gear at the tail end and an auxiliary gear meshed with the surface of the main gear to rotate; the heat dissipation pipe on the surface of the auxiliary gear rotates in the shell under limiting of the rotating joints on the two sides, a stronger turbulence phenomenon is generated between entering smoke and the wall of the heat dissipation pipe in the rotating process, the heat transfer speed can be increased, and therefore the heat transfer efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of flue gas condensing heat exchanger technology, and in particular to a flue gas condensing heat exchanger with adjustable flow channel angle. Background Technology

[0002] A flue gas condensing heat exchanger is a highly efficient heat recovery device primarily used to capture and utilize waste heat from flue gas. By cooling the flue gas below its dew point, the water vapor it contains condenses into water droplets, releasing latent heat and further enhancing heat recovery efficiency. This process not only significantly improves the overall thermal efficiency of the system but also reduces the emission concentration of harmful gases (such as SOx and NOx) in the flue gas, which is of great significance for energy conservation, emission reduction, and environmental protection.

[0003] In existing flue gas condensing heat exchangers, the heat exchange tubes are mostly installed in a static and fixed manner inside the heat exchanger, and the airflow passes through the heat exchange tubes at a uniform angle. In order to promote stronger turbulence between the flue gas and the condensing tube wall, it is necessary to adjust the angle of the heat exchange tubes to accelerate the heat transfer speed and thus enhance the heat transfer efficiency. Therefore, a flue gas condensing heat exchanger with adjustable flow channel angle is proposed. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] The purpose of this invention is to provide a flue gas condenser heat exchanger with an adjustable flow channel angle, thereby solving the problem mentioned in the background art of enhancing heat transfer efficiency by promoting stronger turbulence between the flue gas and the condenser tube wall and accelerating the heat transfer rate.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: an adjustable flow channel angle flue gas condenser heat exchanger includes a shell, a through hole on one side of the shell, an adjustment mechanism rotatably connected inside the through hole, an air inlet fixedly connected to the left side of the shell, and an exhaust port fixedly connected to the right side of the shell. Noise reduction mechanisms are fixedly connected to the surfaces of both the air inlet and the exhaust port. The adjustment mechanism includes a heat dissipation pipe rotatably connected inside the through hole, an auxiliary gear fixedly connected to the surface of the heat dissipation pipe, a main gear meshing with the surface of the auxiliary gear, and a drive motor fixedly connected to the surface of the main gear. The noise reduction mechanism includes sound-absorbing cotton fixedly connected to the surfaces of the air inlet and the exhaust port, and polyurethane foam fixedly connected to the surface of the sound-absorbing cotton.

[0008] As a further embodiment of this utility model, a rotating joint is rotatably connected to both sides of the surface of the heat dissipation pipe, and a flange connector is fixedly connected to one side of the rotating joint. The flange connector serves to connect to an external cooling medium delivery pipeline.

[0009] As a further embodiment of this utility model, a motor housing is fixedly connected to the surface of the drive motor, and a support plate is threadedly connected to the surface of the motor housing. The support plate serves to support the motor housing.

[0010] As a further embodiment of this utility model, the support plate is threadedly connected to the surface of the outer shell, and two threaded holes are opened on the surface of the support plate. Threaded posts are threadedly connected inside the threaded holes, and the threaded posts serve to fix the support plate.

[0011] As a further embodiment of this utility model, the surface of the motor housing is provided with four threaded holes, and screws are connected to the internal threads of the threaded holes. The screws serve to fix the motor housing.

[0012] As a further embodiment of this utility model, the bottom of the outer shell is fixedly connected with four support legs in a rectangular array, and the surface of the support legs is equipped with anti-slip sleeves, which play an anti-slip role.

[0013] As a further embodiment of this utility model, two lifting rings are fixedly connected to the top of the outer shell. The surface of the lifting rings is provided with positioning holes. A filter screen is installed inside the air inlet. The positioning holes facilitate the handling of the equipment.

[0014] (III) Beneficial Effects

[0015] This utility model provides a flue gas condensing heat exchanger with an adjustable flow channel angle, which has the following beneficial effects:

[0016] 1. This adjustable flow channel angle flue gas condensing heat exchanger, through the setting of the adjustment mechanism, when the flue gas angle is adjusted, the drive motor on the surface of the shell is started. The drive motor drives the main gear at the end and the auxiliary gear meshing on the surface of the main gear to rotate, so that the heat dissipation tube on the surface of the auxiliary gear rotates inside the shell under the limit of the rotating joints on both sides. During the rotation, stronger turbulence is generated between the incoming flue gas and the heat dissipation tube wall, which can accelerate the heat transfer speed and thus enhance the heat transfer efficiency.

[0017] 2. This adjustable flow channel angle flue gas condensing heat exchanger, through the setting of a noise reduction mechanism, has sound-absorbing cotton and polyurethane foam installed on the surface of the air inlet and exhaust port during air intake and exhaust. Both sound-absorbing cotton and polyurethane foam have good noise reduction function, which can effectively reduce the transmission of noise, thereby achieving the effect of noise reduction, creating a comfortable working environment for staff, avoiding excessive noise causing discomfort to staff, and preventing noise pollution. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the adjustment mechanism of this utility model;

[0020] Figure 3 This is a schematic diagram of the noise reduction mechanism of this utility model;

[0021] Figure 4 This is a schematic diagram of the outer shell structure of this utility model.

[0022] In the diagram: 1. Outer shell; 2. Adjustment mechanism; 201. Heat dissipation pipe; 202. Auxiliary gear; 203. Main gear; 204. Drive motor; 3. Air inlet; 4. Exhaust outlet; 5. Noise reduction mechanism; 501. Sound-absorbing cotton; 502. Polyurethane foam; 6. Rotary joint; 7. Flange connector; 8. Motor box; 9. Support plate; 10. Threaded post; 11. Screw; 12. Support leg; 13. Lifting ring; 14. Filter screen. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0024] Please see Figures 1 to 4This utility model provides a technical solution: an adjustable flow channel angle flue gas condenser heat exchanger, including a shell 1, a through hole on one side of the shell 1, an adjustment mechanism 2 rotatably connected inside the through hole, the heat transfer efficiency is enhanced by the setting of the adjustment mechanism 2, an air inlet 3 is fixedly connected to the left side of the shell 1, an exhaust port 4 is fixedly connected to the right side of the shell 1, and a noise reduction mechanism 5 is fixedly connected to the surface of both the air inlet 3 and the exhaust port 4, the noise reduction mechanism 5 achieves the noise reduction effect, creates a comfortable working environment for the staff, avoids excessive noise causing discomfort to the staff, and avoids noise pollution. The adjustment mechanism 2 includes a heat dissipation pipe 201 rotatably connected inside the through hole, an auxiliary gear 202 is fixedly connected to the surface of the heat dissipation pipe 201, a main gear 203 meshes with the surface of the auxiliary gear 202, and a drive motor 204 is fixedly connected to the surface of the main gear 203; the noise reduction mechanism 5 includes sound-absorbing cotton 501 fixedly connected to the surface of the air inlet 3 and the exhaust port 4, and polyurethane foam 502 is fixedly connected to the surface of the sound-absorbing cotton 501.

[0025] Rotary joints 6 are rotatably connected to both sides of the surface of heat pipe 201. A flange connector 7 is fixedly connected to one side of the rotary joint 6. The flange connector 7 serves to connect to the external cooling medium delivery pipeline.

[0026] A motor housing 8 is fixedly connected to the surface of the drive motor 204, and a support plate 9 is threadedly connected to the surface of the motor housing 8. The support plate 9 serves to support the motor housing 8.

[0027] The support plate 9 is threaded to the surface of the outer shell 1. Two threaded holes are opened on the surface of the support plate 9. Threaded posts 10 are threaded inside the threaded holes. The threaded posts 10 serve to fix the support plate 9.

[0028] The surface of the motor housing 8 has four threaded holes, and screws 11 are connected to the internal threads of the threaded holes. The screws 11 are used to fix the motor housing 8.

[0029] The bottom of the outer shell 1 is fixedly connected with four support legs 12 in a rectangular array. The surface of the support legs 12 is equipped with anti-slip sleeves, which play a role in preventing slipping.

[0030] Two lifting rings 13 are fixedly connected to the top of the outer casing 1. The surface of the lifting rings 13 is provided with positioning holes. A filter screen 14 is installed inside the air inlet 3. The positioning holes facilitate the handling of the equipment.

[0031] In this invention, the working steps of the device are as follows:

[0032] First step: When adjusting the flue gas angle, start the drive motor 204 on the surface of the outer shell 1. The drive motor 204 drives the main gear 203 at the end and the auxiliary gear 202 meshing on the surface of the main gear 203 to rotate. This causes the heat dissipation pipe 201 on the surface of the auxiliary gear 202 to rotate inside the outer shell 1 under the limit of the rotating joints 6 on both sides. During the rotation, stronger turbulence will be generated between the incoming flue gas and the wall of the heat dissipation pipe 201, which can accelerate the heat transfer speed.

[0033] The second step: During air intake and exhaust, sound-absorbing cotton 501 and polyurethane foam 502 are installed on the surfaces of air intake 3 and exhaust 4. Both sound-absorbing cotton 501 and polyurethane foam 502 have good noise reduction function and can effectively reduce the transmission of noise.

[0034] It should be noted that the device structure and accompanying drawings of this utility model mainly describe the principle of this utility model. In terms of the technical aspects of this design principle, the setting of the power mechanism, power supply system and control system of the device is not fully described. However, under the premise that those skilled in the art understand the principle of the above utility model, the specific details of its power mechanism, power supply system and control system can be clearly understood. The control method in the application document is automatic control through a controller. The control circuit of the controller can be implemented by those skilled in the art through simple programming.

[0035] All standard parts used can be purchased from the market, and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the existing technology. The machinery, parts and equipment adopt conventional models in the existing technology, and the structure and principle of the components known to those skilled in the art can be known by those skilled in the art through technical manuals or conventional experimental methods.

[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A flue gas condenser heat exchanger with adjustable flow channel angle, comprising a shell (1), characterized in that: A through hole is provided on one side of the outer shell (1), and an adjustment mechanism (2) is rotatably connected inside the through hole. An air inlet (3) is fixedly connected to the left side of the outer shell (1), and an exhaust port (4) is fixedly connected to the right side of the outer shell (1). A noise reduction mechanism (5) is fixedly connected to the surfaces of the air inlet (3) and the exhaust port (4). The adjustment mechanism (2) includes a heat dissipation pipe (201) rotatably connected to the inside of the through hole. An auxiliary gear (202) is fixedly connected to the surface of the heat dissipation pipe (201). A main gear (203) meshes with the surface of the auxiliary gear (202). A drive motor (204) is fixedly connected to the surface of the main gear (203). The noise reduction mechanism (5) includes sound-absorbing cotton (501) fixedly connected to the surfaces of the air inlet (3) and the exhaust outlet (4), and polyurethane foam (502) is fixedly connected to the surface of the sound-absorbing cotton (501).

2. The flue gas condenser heat exchanger with adjustable flow channel angle according to claim 1, characterized in that: Rotary joints (6) are rotatably connected to both sides of the surface of the heat dissipation pipe (201), and a flange connector (7) is fixedly connected to one side of the rotary joint (6).

3. The flue gas condenser heat exchanger with adjustable flow channel angle according to claim 1, characterized in that: The surface of the drive motor (204) is fixedly connected to a motor housing (8), and the surface of the motor housing (8) is threadedly connected to a support plate (9).

4. A flue gas condenser heat exchanger with an adjustable flow channel angle according to claim 3, characterized in that: The support plate (9) is threaded to the surface of the outer shell (1), and two threaded holes are opened on the surface of the support plate (9). The threaded holes are threaded to a threaded post (10).

5. A flue gas condenser heat exchanger with an adjustable flow channel angle according to claim 3, characterized in that: The surface of the motor housing (8) is provided with four threaded holes, and screws (11) are connected to the internal threads of the threaded holes.

6. A flue gas condensing heat exchanger with an adjustable flow channel angle according to claim 1, characterized in that: The bottom of the outer shell (1) is fixedly connected to four support legs (12) in a rectangular array, and the surface of the support legs (12) is covered with anti-slip sleeves.

7. A flue gas condensing heat exchanger with an adjustable flow channel angle according to claim 1, characterized in that: Two lifting rings (13) are fixedly connected to the top of the outer shell (1). The surface of the lifting rings (13) is provided with positioning holes, and a filter screen (14) is installed inside the air inlet (3).

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