Multifunctional workpiece detection structure

By designing a multifunctional workpiece inspection structure with an observation chamber, carriage section, and reflector in the conveyor chain system, the problem of online inspection in existing technologies has been solved, enabling efficient multi-angle inspection of workpieces and reducing manual configuration.

CN223841797UActive Publication Date: 2026-01-27SUZHOU YUANSHEN COATING & PURIFICATION EQUIP CO LTD
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Patent Information

Application Number
CN202423323736.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2026-01-27
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

In existing technologies, the inspection of fluorescently infiltrated workpieces in a cycle-operated conveyor chain system requires offline inspection using fixed and handheld black lights, which cannot achieve online manual inspection and requires multiple workstations for manual inspection, resulting in a large number of personnel.

Method used

A multifunctional workpiece inspection structure is designed, including an observation chamber, a carriage, a light source, and a reflector. The carriage is equipped with mounting points and a light source. The reflector is set correspondingly to the mounting points. A reflector is installed at the bottom of the observation chamber to facilitate multi-angle inspection. A black curtain pneumatic sliding door is used to prevent light interference.

Benefits of technology

It enables online multi-angle inspection of workpieces, improving inspection efficiency and convenience, reducing manual configuration, and significantly enhancing inspection efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a multifunctional workpiece detection structure. The multifunctional workpiece detection structure comprises an observation chamber; the plurality of sliding frame parts are fixedly mounted at the top of the observation chamber, and any sliding frame part is provided with a mounting point which is used for fixing a workpiece; a light source part is fixedly mounted on any sliding frame part and is arranged close to the mounting point; the top of the observation chamber is provided with a sliding frame part, the sliding frame part is provided with a light source part, the light source part is arranged near the mounting point, the bottom of the observation chamber is provided with a reflective mirror, the reflective mirror corresponds to the position of the mounting point, and the reflective mirror is used for observing one side, facing the bottom of the observation chamber, of the workpiece. And the position of the reflective mirror corresponds to the position of the mounting point, so that the workpiece detection convenience can be improved, and the working efficiency is remarkably improved.
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Description

Technical Field

[0001] This application belongs to the technical field of conveyor chains, and particularly relates to a multifunctional workpiece detection structure. Background Technology

[0002] In existing technologies, fluorescently infiltrated workpieces are inspected in a cycle-operating conveyor chain system. Current equipment is typically fixed and uses handheld black lights for manual or offline inspection, which cannot meet the requirements for online manual inspection and necessitates multi-station manual inspection, resulting in a large workforce.

[0003] There is currently no effective solution to the above problems.

[0004] It should be noted that the above introduction to the technical background is only for the purpose of providing a clear and complete explanation of the technical solutions of this utility model and facilitating understanding by those skilled in the art. It should not be assumed that these technical solutions are known to those skilled in the art simply because they have been described in the background section of this utility model. Utility Model Content

[0005] The purpose of this application is to provide a multifunctional workpiece inspection structure to solve the above problems.

[0006] This application provides a multifunctional workpiece inspection structure, comprising:

[0007] Observation room;

[0008] Multiple carriage sections are fixedly installed on the top of the observation chamber, and each of the carriage sections has a mounting point for fixing the workpiece.

[0009] A light source is also fixedly installed on any of the aforementioned carriages, and the light source is positioned close to the mounting point;

[0010] A reflector is installed at the bottom of the observation chamber, and the reflector is positioned corresponding to the mounting point. The reflector is used to observe the side of the workpiece facing the bottom of the observation chamber.

[0011] Preferably, the light source is made of a black light lamp.

[0012] Preferably, the observation room is equipped with pneumatic sliding doors with black curtains on both sides parallel to the carriage section.

[0013] Preferably, an adjustment part is connected to the end of the light source unit facing the carriage unit, and the adjustment part is connected to the carriage unit;

[0014] The adjusting part includes an adjusting screw and an adjusting nut. One end of the adjusting screw is fixedly connected to the slide, and the other end of the adjusting screw is connected to the light source. The adjusting nut is installed at the connection between the adjusting screw and the light source to adjust the angle of the light source.

[0015] Preferably, the plurality of said carriage portions are parallel to each other.

[0016] Preferably, the mirror surface is curved.

[0017] Compared with the prior art, the beneficial effects of this utility model are:

[0018] 1. This utility model improves the convenience of workpiece inspection and significantly increases work efficiency by setting a carriage part on the top of the observation chamber, with a light source part on the carriage part and the light source part being located near the installation point, and a reflector installed at the bottom of the observation chamber, with the reflector corresponding to the installation point.

[0019] 2. This utility model provides multiple carriage sections in the observation chamber, each with an installation point. Workpieces and corresponding light sources for observation can be installed on each carriage section. A reflector is provided at the bottom of the observation chamber corresponding to each installation point. This allows for the simultaneous inspection of multiple workpieces in the observation chamber, thereby significantly improving the inspection efficiency of workpieces.

[0020] 3. This utility model provides an observation room with a corresponding black curtain pneumatic sliding door, which allows the observation room to be closed, thus preventing other light sources from interfering with the light emitted by the light source. Attached Figure Description

[0021] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0022] Figure 1 This is an overall structural diagram of a multifunctional workpiece detection structure provided in an embodiment of this application;

[0023] Figure 2 This is a top view of a multifunctional workpiece detection structure provided in an embodiment of this application;

[0024] Figure 3 This is a side view of a multifunctional workpiece detection structure provided in an embodiment of this application.

[0025] In the diagram: 1. Observation room; 11. Black curtain pneumatic sliding door; 2. Carriage section; 21. Mounting point; 3. Workpiece; 4. Light source section; 5. Reflector; 6. Adjustment section; 61. Adjusting screw; 62. Adjusting nut. Detailed Implementation

[0026] To enable those skilled in the art to better understand the technical solutions in this application, the technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort should fall within the scope of protection of this application.

[0027] In the description of this utility model, it should be noted that the terms "upper," "middle," "lower," "inner," "outer," "front," and "rear," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and for simplifying the description, and do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. The terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances. The implementation methods of this utility model will now be described based on its overall structure.

[0028] Reference Figure 1 As shown in the figure, this application provides a multifunctional workpiece detection structure, including:

[0029] Observation Room 1;

[0030] Multiple carriage sections 2 are fixedly installed on the top of the observation chamber 1. Each carriage section 2 has a mounting point 21, which is used to fix the workpiece 3.

[0031] A light source 4 is also fixedly installed on any of the carriage parts 2, and the light source 4 is set close to the mounting point 21;

[0032] A reflector 5 is installed at the bottom of the observation chamber 1. The reflector 5 is positioned corresponding to the mounting point 21. The reflector 5 is used to observe the side of the workpiece facing the bottom of the observation chamber 1.

[0033] according to Figure 1Those skilled in the art can set up an observation chamber 1 to inspect the workpiece after fluorescent penetrant testing. A carriage 1 is provided at the top of the observation chamber 1, and the carriage 1 has mounting points 21. Those skilled in the art can mount the workpiece 3 through the mounting points 21 on the aforementioned carriage 1.

[0034] With the above-described structure, those skilled in the art can mount the workpiece 3 onto the mounting point 21 on the carriage 2. The workpiece 3 can move on the carriage 1, and when the workpiece 3 is positioned at the mounting point 21, the operator can inspect the workpiece 3.

[0035] Furthermore, those skilled in the art can further configure the carriage portion 2 to have a light source portion 4, and the light source portion 4 can be positioned near the mounting point 21.

[0036] With the above structure, those skilled in the art can install the workpiece 3 on the mounting point 21, and the light source 4 can be configured to illuminate the workpiece 1, thereby facilitating the inspection of the workpiece 3 by the staff.

[0037] Furthermore, a reflector 5 is installed at the bottom of the observation chamber 1. The reflector 5 corresponds to the position of the mounting point 21. The reflector 5 is used to observe the side of the workpiece facing the bottom of the observation chamber 1.

[0038] With the above structure, those skilled in the art can install a reflector 5 at the bottom of the observation chamber 1, with the reflector 5 corresponding to the position of the mounting point 21, so that after the workpiece 3 is installed, the mirror surface of the reflector 5 corresponds to the bottom of the workpiece 3.

[0039] Understandably, during the process of the light source 4 illuminating the workpiece 3, the staff can not only inspect the top and side walls of the workpiece 3, but also observe the bottom of the workpiece 3 through the reflector 5, so that the workpiece 3 can be inspected from multiple angles without blind spots.

[0040] In summary, those skilled in the art can install a carriage 1 on the top of the observation chamber 1, with a light source 4 on the carriage 2, the light source 4 being located near the mounting point 21, and a reflector 5 installed at the bottom of the observation chamber 1, with the reflector 5 corresponding to the position of the mounting point 21, thereby improving the convenience of inspecting the workpiece 3 and significantly improving work efficiency.

[0041] In one optional embodiment, those skilled in the art can provide multiple carriage sections 2 in the observation chamber 1, each carriage section 2 having a mounting point 21. That is, the workpiece 3 and the corresponding light source section 4 for observation can be mounted on multiple carriage sections 2, and a reflector 5 is provided at the bottom of the observation chamber 1 corresponding to each mounting point 21.

[0042] With the above structure, multiple workpieces 3 can be inspected simultaneously in the observation chamber 1, thereby significantly improving the inspection efficiency of workpieces 3.

[0043] More preferably, the multiple carriage portions 2 are parallel to each other. That is, in this embodiment, those skilled in the art can arrange the multiple carriage portions 2 to be parallel to each other, thereby controlling the spacing between the multiple workpieces 3 during processing.

[0044] By using the above settings, multiple workpieces 3 can maintain a relatively reasonable spacing after installation, thereby making the detection process of workpiece 3 more stable.

[0045] In one alternative embodiment, those skilled in the art can provide an intermediate shaft along the length of the observation chamber 1, with the carriage portions 2 evenly and alternately distributed on both sides of the intermediate shaft.

[0046] The above structure allows workpieces 3 to be installed in a staggered manner, thereby avoiding interference during the inspection of multiple workpieces 3 and further improving the inspection efficiency of multiple workpieces 3.

[0047] In a specific embodiment, preferably, the light source 4 is made of a black light lamp. A black light lamp is a gas discharge lamp that can emit ultraviolet light waves of 330nm-400nm. The aforementioned light is light to which humans are insensitive, and it can detect fluorescence on the workpiece 3, allowing the workpiece 3 to be stably and carefully inspected comprehensively.

[0048] In one alternative embodiment, preferably, black cloth curtain pneumatic sliding doors are installed on both sides of the observation room 1 parallel to the carriage section 2.

[0049] Specifically, in the above process, those skilled in the art can set the observation room 1 to have a corresponding black curtain pneumatic sliding door, so that the observation room 1 can be closed, avoiding interference from other light sources with the light emitted by the light source unit 4 in this embodiment.

[0050] In the above structure, those skilled in the art would connect the light source part 4 to the carriage part 2. Preferably, the end of the light source part 4 facing the carriage part 2 is connected to an adjustment part 6, and the adjustment part 61 is connected to the carriage part 62.

[0051] The adjustment part 6 includes an adjustment screw 61 and an adjustment nut 62. One end of the adjustment screw 61 is fixedly connected to the slide part 2, and the other end of the adjustment screw 61 is connected to the light source part 4. The adjustment nut 62 is installed at the connection between the adjustment screw 61 and the light source part 4 and is used to adjust the angle of the light source part 4.

[0052] With the above structure, the connection is made by adjusting the lead screw 61, and the angle of the connection of the light source part 4 can be adjusted by adjusting the nut, so that the illumination angle of the light source part 4 can be adjusted.

[0053] In the above setup, based on the actual inspection requirements of workpiece 3, multiple positions around workpiece 3 can be inspected by adjusting the illumination angle of the light source 4, thereby improving the convenience of inspecting workpiece 3.

[0054] It is understandable that by adjusting the nut 62 to make stepless adjustment at the connection between the adjusting screw 61 and the light source part 4, the light source part 4 can be continuously adjusted, thereby improving the accuracy and efficiency of workpiece 3 detection.

[0055] In one optional embodiment, a reflector 5 is installed at the bottom of the observation chamber 1, with the reflector 5 corresponding to the mounting point 21. This ensures that after the workpiece 3 is installed, the mirror surface of the reflector 5 aligns with the bottom of the workpiece 3. Preferably, the mirror surface of the reflector 5 is curved. The curved mirror surface of the reflector 5 increases the range of the workpiece 3 that can be observed, thus facilitating a comprehensive observation of the lower part of the workpiece 3.

[0056] Although different specific embodiments are mentioned in this application, this application is not limited to the situations described in industry standards or embodiments. Slightly modified implementations based on certain industry standards or custom methods or embodiments can also achieve the same, equivalent, or similar, or predictable, implementation effects as the above embodiments. Embodiments applying these modified or modified data acquisition, processing, output, and judgment methods still fall within the scope of optional implementations of this application.

[0057] Although this application has been described by way of examples, those skilled in the art will know that this application has many modifications and variations without departing from the spirit of this application, and it is intended that the appended embodiments include these modifications and variations without departing from this application.

Claims

1. A multifunctional workpiece detection structure, characterized in that, include: Observation room; Multiple carriage sections are fixedly installed on the top of the observation chamber, and each of the carriage sections has a mounting point for fixing the workpiece. A light source is also fixedly mounted on any of the aforementioned carriages, and the light source is positioned close to the mounting point; A reflector is installed at the bottom of the observation chamber, and the reflector is positioned corresponding to the mounting point. The reflector is used to observe the side of the workpiece facing the bottom of the observation chamber.

2. The multifunctional workpiece detection structure according to claim 1, characterized in that, The light source is made of black light.

3. The multifunctional workpiece detection structure according to claim 1, characterized in that, The observation room is equipped with pneumatic sliding doors with black curtains on both sides parallel to the carriage section.

4. The multifunctional workpiece detection structure according to claim 1, characterized in that, An adjustment part is connected to the end of the light source unit facing the carriage unit, and the adjustment part is connected to the carriage unit; The adjusting part includes an adjusting screw and an adjusting nut. One end of the adjusting screw is fixedly connected to the slide, and the other end of the adjusting screw is connected to the light source. The adjusting nut is installed at the connection between the adjusting screw and the light source to adjust the angle of the light source.

5. The multifunctional workpiece detection structure according to claim 1, characterized in that, The multiple carriage sections are parallel to each other.

6. The multifunctional workpiece detection structure according to claim 1, characterized in that, The mirror surface is set to be curved.