Residual material detection device of cold glue machine

By installing a detection and recycling mechanism on the cold glue machine, real-time monitoring and automatic recycling of fallen rubber are achieved, solving the problems of material loss and confusion caused by falling rubber during production, and improving production efficiency and quality stability.

CN223842168UActive Publication Date: 2026-01-27TAICANG GUANLIAN POLYMERIC MATERIAL
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202520274933.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-20
Publication Date
2026-01-27
Estimated Expiration
2035-02-20

AI Technical Summary

Technical Problem

During rubber production, the compounded rubber has low strength when heated, making it prone to breaking and falling off, resulting in material loss and performance confusion, increasing costs and causing quality risks.

Method used

A residual material detection device for a cold glue machine was designed, including a detection mechanism, an automatic reversing mechanism, and a scraping and recycling mechanism. This device enables real-time monitoring and automatic recycling of fallen rubber. The automatic reversing mechanism expands the monitoring range and reduces blind spots, while the scraping and recycling mechanism recovers the fallen rubber.

Benefits of technology

It effectively reduces rubber loss and material mixing, improves production efficiency, reduces cost risks, and ensures stable product quality.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223842168U_ABST
    Figure CN223842168U_ABST
Patent Text Reader

Abstract

The utility model discloses a defective material detection device of a cold glue machine, which belongs to the field of rubber production and comprises a cold glue machine base station, and a detection mechanism used for monitoring falling of rubber is mounted at the lower end of the cold glue machine base station. The detection mechanism is provided with an automatic reversing mechanism for automatically reversing the detection device; a scraping and recycling mechanism for recycling dripped rubber is mounted at the lower end of the cold rubber machine base station; the automatic reversing mechanism comprises a limiting assembly, a driving assembly and a reversing assembly. The reversing assembly is connected with the detection mechanism, and the limiting assembly and the reversing assembly are both connected with the driving assembly; the limiting assembly is used for limiting the driving assembly; the driving assembly is used for driving the reversing assembly; the reversing assembly is used for driving the monitoring component to reverse; by means of the mode, the rubber falling situation can be detected in real time, meanwhile, by means of the automatic reversing mechanism, it is guaranteed that the monitoring direction and the moving direction are consistent, monitoring blind areas are reduced to the maximum extent, and the situation that materials fall off and are lost or mixed is avoided.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of rubber production, specifically to a device for detecting residual material in a cold glue machine. Background Technology

[0002] Rubber compounding cold bonding machines are constantly being developed and improved in terms of technology, structure, and environmental protection to adapt to the increasing performance and quality requirements of rubber product manufacturing. With the development of industries such as automobiles and construction, the demand for rubber products is increasing, which is driving the market demand for rubber compounding cold bonding machines. Different industries have different performance requirements for rubber products, prompting equipment manufacturers to provide more customized solutions.

[0003] Chinese patent CN207432598U discloses a rubber conveying and cooling machine, including a frame on which a conveying device, a water spray cooling device, an air cooling device, and a cutting and collecting device are installed. The conveying device includes a first conveyor belt, a second conveyor belt, a third conveyor belt, a fourth conveyor belt, and a fifth conveyor belt. This rubber conveying and cooling machine can directly convey rubber sheets or blocks refined from a rubber refining machine to the frame for cooling. During the conveying process, dual cooling treatment by water spray and fan is used to cool the rubber, allowing it to be processed immediately without waiting, thus greatly improving work efficiency. However, this device still has the following problems.

[0004] In rubber production, because the compounded rubber has low strength and good fluidity when heated, it may break due to gravity and fall into the equipment, causing significant material loss and increased cost waste. Some employees may also carelessly place the fallen rubber into the rubber being produced, causing material confusion and abnormal performance. Because this mixed rubber is difficult to detect, it may be sent to customers along with the normal rubber. If customers misuse it, it will lead to significant quality risks later on.

[0005] Based on this, this utility model designs a cold glue machine residue detection device to solve the above problems. Utility Model Content

[0006] In view of the above-mentioned shortcomings of the existing technology, the present invention provides a cold glue machine residue detection device.

[0007] To achieve the above objectives, this utility model provides the following technical solution:

[0008] A cold glue machine residue detection device includes a cold glue machine base, and also includes a detection mechanism, an automatic reversing mechanism, and a scraping and recycling mechanism.

[0009] The lower end of the cold glue machine base is equipped with a detection mechanism for monitoring rubber falling.

[0010] The detection mechanism is equipped with an automatic reversing mechanism for automatically reversing the detection device.

[0011] The lower end of the cold glue machine base is equipped with a scraping and recycling mechanism for recovering dripping rubber;

[0012] The automatic reversing mechanism includes a limiting component, a driving component, and a reversing component; the reversing component is connected to the detection mechanism, and both the limiting component and the reversing component are connected to the driving component; the limiting component is used to limit the driving component; the driving component is used to drive the reversing component; the reversing component is used to drive the monitoring component to change direction.

[0013] Furthermore, the limiting component includes a slider and a slide rail. The two slide rails are distributed vertically. The ends of the two slide rails that are far apart from each other are connected to the driving component. The sides of the two slide rails that are close to each other are slidably connected to the slider for limiting. The sides of the two sliders that are close to each other are connected to the driving component.

[0014] Furthermore, the drive assembly includes a rack, a gear, a baffle, and a fixed frame; the upper and lower ends of the rack are respectively fixedly connected to a slider; the rack and the gear are meshed; when the detection component reverses direction, the rack abuts against the baffle; the inner sidewalls of the upper and lower ends of the fixed frame are respectively fixedly connected to a slide rail, and the baffle is fixedly installed on the left and right ends of the cold glue machine base.

[0015] Furthermore, the reversing assembly includes a reversing disc and a rotating shaft; the lower end of the rotating shaft is fixedly connected to a gear, and the lower end of the rotating shaft is rotatably connected to a fixed frame; the upper end of the rotating shaft is fixedly connected to the reversing disc, and the reversing disc is rotatably connected to the fixed frame.

[0016] Furthermore, the detection mechanism includes a linear module and a detection alarm component; the linear module is fixedly connected to the lower end of the cold glue machine base, the detection alarm component is connected to the lower end of the cold glue machine base, and the drive end of the linear module is fixedly connected to the fixed frame; the detection alarm component is connected to the upper end of the reversing wheel; the linear module is used to move the monitoring equipment; the detection alarm component is used to monitor rubber falling; both the front and rear sides of the linear module are connected to the scraping and recycling mechanism.

[0017] Furthermore, the detection alarm component includes a monitoring probe and an alarm; the lower end of the monitoring probe is fixedly connected to the reversing wheel, and the alarm is fixedly connected to the lower front side of the cold glue machine base; the monitoring probe and the alarm are connected by a circuit.

[0018] Furthermore, the scraping and recycling mechanism includes a belt conveyor and a scraping and recycling component. Two belt conveyors are symmetrically distributed on the front and rear sides of the linear module. The linear module and the cold glue machine base are both fixedly connected to the belt conveyors. The scraping and recycling component is fixedly connected to the lower left side of the cold glue machine base. The scraping and recycling component is connected to the belt conveyor.

[0019] Furthermore, the scraping and recycling assembly includes a recycling trough and a scraper; two recycling troughs are located on the lower left side of the two belt conveyors; the right end of the recycling trough is fixedly connected to the left end of the base of the cold glue machine; the upper end of the recycling trough is fixedly connected to the lower end of the scraper, and the upper end of the scraper abuts against the belt of the belt conveyor.

[0020] Compared with the prior art, the advantages of this utility model are as follows: 1. This utility model can realize the real-time detection of rubber falling by adding a monitoring mechanism, and at the same time, through the automatic reversing mechanism, ensure that the monitoring direction and the moving direction are consistent, thereby maximizing the monitoring range of rubber falling, reducing blind spots, and avoiding material loss or material confusion.

[0021] 2. This utility model enables monitoring agencies to automatically recover rubber after it has fallen off. Attached Figure Description

[0022] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0023] Figure 1 This utility model relates to a three-dimensional device for detecting residual materials in a cold glue machine. Figure 1 ;

[0024] Figure 2 This is a front view of a cold glue machine residue detection device according to the present invention;

[0025] Figure 3 This is a left view of a cold glue machine residue detection device according to the present invention;

[0026] Figure 4 For along Figure 3 A three-dimensional image with a portion removed along the AA direction;

[0027] Figure 5 for Figure 4 Enlarged view of point C in the middle;

[0028] Figure 6 for Figure 4 Enlarged view of point B in the middle.

[0029] The labels in the diagram represent:

[0030] 1. Cold glue machine base; 2. Detection mechanism; 21. Linear module; 22. Detection alarm assembly; 221. Monitoring probe; 222. Alarm; 3. Automatic reversing mechanism; 31. Limit assembly; 311. Slider; 312. Slide rail; 32. Drive assembly; 321. Rack; 322. Gear; 323. Baffle; 324. Fixing frame; 33. Reversing assembly; 331. Reversing disc; 332. Rotating shaft; 4. Scraping and recycling mechanism; 41. Belt conveyor; 42. Scraping and recycling assembly; 421. Recycling trough; 422. Scraper. Detailed Implementation

[0031] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0032] The terms "left," "right," "front," "back," "up," and "down" used in the following description refer to the orientation from the perspective of the front view.

[0033] Example 1: In some embodiments, please refer to the accompanying drawings. Figures 1-6 A device for detecting residual material in a cold glue machine, comprising a cold glue machine base 1;

[0034] The lower end of the cold glue machine base 1 is equipped with a detection mechanism 2 for monitoring rubber falling;

[0035] The detection mechanism 2 is equipped with an automatic reversing mechanism 3 for automatically reversing the detection device;

[0036] The lower end of the cold glue machine base 1 is equipped with a scraping and recycling mechanism 4 for recycling dripping rubber;

[0037] The automatic reversing mechanism 3 includes a limiting component 31, a driving component 32, and a reversing component 33; the reversing component 33 is connected to the detection mechanism 2, and both the limiting component 31 and the reversing component 33 are connected to the driving component 32; the limiting component 31 is used to limit the driving component 32; the driving component 32 is used to drive the reversing component 33; the reversing component 33 is used to drive the monitoring component to reverse.

[0038] In this invention, the detection mechanism 2 moves back and forth at the lower end of the cold glue machine base 1 to monitor rubber falling. When the detection mechanism 2 moves to the right end, the detection drive component 32 drives the reversing component 33 to rotate the detection mechanism 2 to the left in the detection direction. When rubber is detected falling, the detection mechanism 2 stops moving and issues an alarm. The scraping and recycling mechanism 4 transports, scrapes, and recycles the fallen rubber, and then the detection mechanism 2 continues to monitor. This achieves the effect of monitoring rubber falling, automatically reversing to increase the monitoring range, and automatically recycling the fallen rubber.

[0039] The limiting component 31 includes a slider 311 and a slide rail 312. The two slide rails 312 are distributed vertically. The ends of the two slide rails 312 that are far apart from each other are connected to the driving component 32. The sides of the two slide rails 312 that are close to each other are connected to the slider 311 for limiting and sliding. The sides of the two sliders 311 that are close to each other are connected to the driving component 32.

[0040] The drive assembly 32 includes a rack 321, a gear 322, a baffle 323, and a fixing frame 324; the upper and lower ends of the rack 321 are respectively fixedly connected to a slider 311; the rack 321 and the gear 322 are meshed; when the detection component reverses direction, the rack 321 abuts against the baffle 323; the inner sidewalls of the upper and lower ends of the fixing frame 324 are respectively fixedly connected to a slide rail 312; the baffle 323 is fixedly installed on the left and right ends of the cold glue machine base 1;

[0041] The reversing assembly 33 includes a reversing disk 331 and a rotating shaft 332; the lower end of the rotating shaft 332 is fixedly connected to a gear 322, and the lower end of the rotating shaft 332 is rotatably connected to a fixed frame 324; the upper end of the rotating shaft 332 is fixedly connected to the reversing disk 331, and the reversing disk 331 is rotatably connected to the fixed frame 324.

[0042] In this utility model, when the detection component moves to either end of the detection mechanism 2, one end of the rack 321 abuts against the baffle 323, and the baffle 323 pushes the rack 321 to slide along the slide rail 312 for a limited position. At the same time, the rack 321 drives the gear 322 to rotate, and the gear 322 drives the reversing disk 331 to rotate through the rotating shaft 332. The rotation of the reversing disk 331 drives the monitoring component on the detection mechanism 2 to change direction, so as to realize automatic reversal when the detection component moves to both ends.

[0043] The detection mechanism 2 includes a linear module 21 and a detection alarm component 22; the linear module 21 is fixedly connected to the lower end of the cold glue machine base 1, the detection alarm component 22 is connected to the lower end of the cold glue machine base 1, and the drive end of the linear module 21 is fixedly connected to the fixing frame 324; the detection alarm component 22 is connected to the upper end of the reversing disk 331; the linear module 21 is used to move the monitoring equipment; the detection alarm component 22 is used to monitor rubber falling; both the front and rear sides of the linear module 21 are connected to the scraping and recycling mechanism 4;

[0044] The detection alarm component 22 includes a monitoring probe 221 and an alarm 222; the lower end of the monitoring probe 221 is fixedly connected to the reversing plate 331, and the alarm 222 is fixedly connected to the lower front side of the cold glue machine base 1; the monitoring probe 221 and the alarm 222 are connected by a line.

[0045] In this invention, the linear module 21 drives the fixed frame 324 to move laterally, and the monitoring probe 221 detects rubber falling along the travel path. When rubber is detected falling, the fixed frame 324 stops moving and the alarm 222 is activated via the circuit. After the scraping and recycling mechanism 4 collects the dripping rubber, the fixed frame 324 continues to move. When it reaches one end, one end of the rack 321 abuts against the baffle 323. The baffle 323 pushes the rack 321 to slide against the slide rail 312, and at the same time, the rack 321 drives the gear 322 to rotate. The gear 322 drives the monitoring probe 221 to rotate via the reversing disk 331 to complete the automatic reversal. This realizes the automatic monitoring and recycling of falling rubber and the automatic reversal to expand the detection range.

[0046] The scraping and recycling mechanism 4 includes a belt conveyor 41 and a scraping and recycling component 42. The two belt conveyors 41 are symmetrically distributed on the front and rear sides of the linear module 21. The linear module 21 and the cold glue machine base 1 are both fixedly connected to the belt conveyor 41. The scraping and recycling component 42 is fixedly connected to the lower left side of the cold glue machine base 1. The scraping and recycling component 42 is connected to the belt conveyor 41.

[0047] The scraping and recycling assembly 42 includes a recycling trough 421 and a scraper 422; the two recycling troughs 421 are located on the lower left side of the two belt conveyors 41; the right end of the recycling trough 421 is fixedly connected to the left end of the base of the cold glue machine base 1; the upper end of the recycling trough 421 is fixedly connected to the lower end of the scraper 422, and the upper end of the scraper 422 abuts against the belt of the belt conveyor 41.

[0048] In this invention, when the monitoring probe 221 detects rubber dripping, the alarm 222 is activated, and at the same time, the belt conveyor 41 on the side where the rubber is dripping starts; it drives the dripping rubber to move to the left, and the rubber is scraped off by the scraper 422 at the lower left end of the belt conveyor 41 and falls into the recycling tank 421; then the belt conveyor 41 stops moving, realizing the automatic recycling of the rubber after it drips.

[0049] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A device for detecting residual material in a cold glue machine, comprising a cold glue machine base (1), characterized in that: It also includes a testing mechanism (2), an automatic reversing mechanism (3), and a scraping and recycling mechanism (4); The lower end of the cold glue machine base (1) is equipped with a detection mechanism (2) for monitoring rubber falling; The detection mechanism (2) is equipped with an automatic reversing mechanism (3) for automatically reversing the detection device; The lower end of the cold glue machine base (1) is equipped with a scraping and recycling mechanism (4) for recycling dripping rubber; The automatic reversing mechanism (3) includes a limiting component (31), a driving component (32), and a reversing component (33); the reversing component (33) is connected to the detection mechanism (2), and both the limiting component (31) and the reversing component (33) are connected to the driving component (32); the limiting component (31) is used to limit the driving component (32); the driving component (32) is used to drive the reversing component (33); the reversing component (33) is used to drive the monitoring component to reverse.

2. The cold glue machine residue detection device according to claim 1, characterized in that, The limiting component (31) includes a slider (311) and a slide rail (312). The two slide rails (312) are distributed vertically. The ends of the two slide rails (312) that are far apart from each other are connected to the driving component (32). The sides of the two slide rails (312) that are close to each other are connected to the slider (311) for limiting and sliding. The sides of the two sliders (311) that are close to each other are connected to the driving component (32).

3. The cold glue machine residue detection device according to claim 2, characterized in that, The drive assembly (32) includes a rack (321), a gear (322), a baffle (323), and a fixing frame (324); the upper and lower ends of the rack (321) are respectively fixedly connected to a slider (311); the rack (321) and the gear (322) are meshed; when the detection component reverses direction, the rack (321) abuts against the baffle (323); the inner sidewalls of the upper and lower ends of the fixing frame (324) are respectively fixedly connected to a slide rail (312), and the baffle (323) is fixedly installed on the left and right ends of the cold glue machine base (1).

4. The cold glue machine residue detection device according to claim 3, characterized in that, The commutation assembly (33) includes a commutation disc (331) and a rotating shaft (332); the lower end of the rotating shaft (332) is fixedly connected to a gear (322), and the lower end of the rotating shaft (332) is rotatably connected to a fixed frame (324); the upper end of the rotating shaft (332) is fixedly connected to the commutation disc (331), and the commutation disc (331) is rotatably connected to the fixed frame (324).

5. The cold glue machine residue detection device according to claim 4, characterized in that, The detection mechanism (2) includes a linear module (21) and a detection alarm component (22); the linear module (21) is fixedly connected to the lower end of the cold glue machine base (1), the detection alarm component (22) is connected to the lower end of the cold glue machine base (1), and the drive end of the linear module (21) is fixedly connected to the fixed frame (324); the detection alarm component (22) is connected to the upper end of the reversing disk (331); the linear module (21) is used to move the monitoring equipment; the detection alarm component (22) is used to monitor rubber falling; the front and rear sides of the linear module (21) are both connected to the scraping and recycling mechanism (4).

6. The cold glue machine residue detection device according to claim 5, characterized in that, The detection alarm component (22) includes a monitoring probe (221) and an alarm (222); the lower end of the monitoring probe (221) is fixedly connected to the reversing plate (331), and the alarm (222) is fixedly connected to the lower front side of the cold glue machine base (1). The monitoring probe (221) and the alarm (222) are connected by a line.

7. The cold glue machine residue detection device according to claim 5, characterized in that, The scraping and recycling mechanism (4) includes a belt conveyor (41) and a scraping and recycling component (42). The two belt conveyors (41) are symmetrically distributed on the front and rear sides of the linear module (21). The linear module (21) and the cold glue machine base (1) are both fixedly connected to the belt conveyor (41). The scraping and recycling component (42) is fixedly connected to the lower left side of the cold glue machine base (1). The scraping and recycling component (42) is connected to the belt conveyor (41).

8. The cold glue machine residue detection device according to claim 7, characterized in that, The scraping and recycling assembly (42) includes a recycling trough (421) and a scraper (422); the two recycling troughs (421) are located on the lower left side of the two belt conveyors (41); the right end of the recycling trough (421) is fixedly connected to the left end of the base of the cold glue machine base (1); the upper end of the recycling trough (421) is fixedly connected to the lower end of the scraper (422), and the upper end of the scraper (422) abuts against the belt of the belt conveyor (41).

Citation Information

Patent Citations

  • Cooler is carried to rubber

    CN207432598U