Storage battery echelon utilization detection packaging equipment

Abstract

The utility model relates to the technical field of storage battery recycling, in particular to storage battery echelon utilization detecting and packaging equipment. Comprising a workbench, a first conveyor, a second conveyor and a detection mechanism, the detection mechanism comprises a detection table, a receiving and taking box, a fixing plate, an electronic scale, a filling machine, a fixing device, a feeding device and a material taking device, the acid-added storage battery is placed on the electronic scale through the material taking device and placed for a certain time, and if a large leakage point exists in a shell or the bottom of the storage battery, the storage battery can be detected. The acid liquor filled inside falls into the stepped cavity at the top of the detection table and falls into the receiving box through the flow guide pipe to be collected in a centralized mode, the control system receives a weighing data feedback signal of the electronic scale to control the material taking device to act, and the storage battery is placed on the first conveyor or the second conveyor according to the situation. Therefore, the problems that the subsequent packaging quality is reduced and even the subsequent normal use is affected due to the fact that leakage detection cannot be carried out after acid addition of an existing storage battery acid adding device can be solved.

Description

Technical Field

[0001] This utility model relates to the field of battery reuse technology, specifically to a battery cascade utilization testing and packaging device. Background Technology

[0002] Secondary utilization refers to the process of inspecting, classifying, disassembling, repairing, or reassembling products that have reached their original design life, enabling them to continue to be used in other fields. Specifically, secondary utilization involves inspecting, classifying, disassembling, repairing, or reassembling used power batteries. Lead-acid batteries use diluted acid as electrolyte, which often requires refilling during repair and reassembly.

[0003] Existing technology CN218123676U discloses a quantitative acid-adding device for lead-acid battery production, relating to the field of lead-acid battery production technology. It includes a base plate and an acid-adding unit; a fixing unit is provided on the upper surface of the base plate; the acid-adding unit includes a second electric push rod, an acid storage cylinder, a bracket, a first screw, a handwheel, a connecting seat, a sliding plate, a pressure sensor, a top plate, a solenoid valve, a guide pipe, and a lifting assembly. The lifting assembly is mounted on the base plate, and the second electric push rod is mounted on the lifting assembly. The second electric push rod is connected to the acid storage cylinder. A bracket is provided on the upper surface of the acid storage cylinder, and the first screw is threadedly connected to the bracket. A handwheel is provided at the upper end of the first screw, and the lower end of the first screw is rotatably connected to the connecting seat. This utility model can quantitatively add different amounts of acid to different lead-acid batteries according to their different capacities, and can quickly fix and position the lead-acid batteries, improving the efficiency of acid addition.

[0004] However, in actual use, after adding different amounts of acid to different lead-acid batteries, the sealing of the recycled lead-acid battery casing is difficult to guarantee stability, which can easily cause leakage after filling. It is impossible to perform leakage detection after filling, which will reduce the subsequent packaging quality and even affect subsequent normal use. Utility Model Content

[0005] The purpose of this invention is to provide a battery cascade utilization testing and packaging device, which aims to solve the problem that existing battery acid adding devices cannot perform leakage detection after acid addition, thereby reducing the subsequent packaging quality and even affecting subsequent normal use.

[0006] To achieve the above objectives, the technical solution adopted by this utility model is as follows: This utility model provides a battery cascade utilization testing and packaging equipment, including a workbench, a first conveyor and a second conveyor arranged on the right side of the workbench, and a testing mechanism;

[0007] The testing mechanism includes a testing platform, a receiving box, a fixing plate, an electronic scale, a filling machine, a fixing device, a feeding device, and a picking device. The testing platform is fixed on the top of the workbench, the receiving box is located below the guide pipe of the testing platform, the fixing plate is fixed on the top of the testing platform, the electronic scale is located on the fixing plate, the filling machine is fixed on the left rear side of the workbench, the fixing device is located on the side of the workbench near the filling machine, the feeding device is located in front of the fixing device, and the picking device is located to the right of the feeding device.

[0008] The fixing device includes a positioning seat and a clamping plate assembly. The positioning seat is fixed on the worktable and located below the working head of the filling machine. The clamping plate assembly is symmetrically arranged on both sides of the positioning seat.

[0009] The feeding device includes a first support plate and a feeding robot. The first support plate is welded to the bottom of the workbench, and the feeding robot is fixed to the first support plate.

[0010] The material handling device includes a second support plate and a material handling robot. The second support plate is fixed to the bottom of the workbench and located to the right of the first support plate; the material handling robot is fixed to the second support plate.

[0011] The battery cascade utilization testing and packaging equipment also includes a warning mechanism, which includes an I-beam and a warning light. The I-beam is fixed to the right rear side of the workbench, and the warning light is fixed to the top of the I-beam.

[0012] This utility model discloses a battery cascade utilization testing and packaging device. In operation, the reused batteries are first fixed below the working head of the filling machine using a feeding and fixing device. Then, the filling machine adds acid. The battery, after acid addition, is placed on an electronic scale by a material handling device. If a large leak is found in the battery casing or bottom after a certain period, the acid inside will fall into the stepped cavity at the top of the testing platform and be collected in a collection box via a guide pipe. If excessive acid leakage occurs, the control system receives the weighing data feedback signal from the electronic scale and controls the material handling device to move. Depending on the situation, the battery is placed on a first or second conveyor for subsequent packaging or transport, or for further processing of defective products. This solves the problem that existing battery acid-adding devices cannot perform leak detection after acid addition, thus reducing subsequent packaging quality and even affecting normal use. Attached Figure Description

[0013] This utility model can be further illustrated by the non-limiting embodiments given in the accompanying drawings.

[0014] Figure 1 This is a schematic diagram of the overall structure of the battery cascade utilization testing and packaging equipment according to the first embodiment of this utility model.

[0015] Figure 2 This is a schematic diagram of the structure of the testing station according to the first embodiment of the present invention.

[0016] Figure 3 This is a schematic diagram of the overall structure of the battery cascade utilization testing and packaging equipment according to the second embodiment of this utility model.

[0017] In the diagram: 101-Workbench, 102-First Conveyor, 103-Second Conveyor, 104-Inspection Platform, 105-Receiving Box, 106-Fixing Plate, 107-Electronic Scale, 108-Filling Machine, 109-Positioning Seat, 110-Clamping Plate Assembly, 111-First Support Plate, 112-Feeding Robot, 113-Second Support Plate, 114-Retrieving Robot, 201-I-beam, 202-Warning Light. Detailed Implementation

[0018] To enable those skilled in the art to better understand this utility model, the technical solution of this utility model will be further described below in conjunction with the accompanying drawings and embodiments.

[0019] Example 1:

[0020] like Figure 1 and Figure 2 As shown, where Figure 1 This is a schematic diagram of the overall structure of the battery cascade utilization testing and packaging equipment. Figure 2 This is a schematic diagram of the testing platform 104. This utility model provides a battery cascade utilization testing and packaging equipment, including a workbench 101, a first conveyor 102, a second conveyor 103, and a testing mechanism. The testing mechanism includes a testing platform 104, a receiving box 105, a fixing plate 106, an electronic scale 107, a filling machine 108, a fixing device, a feeding device, and a picking device. The fixing device includes a positioning seat 109 and a clamping plate assembly 110. The feeding device includes a first support plate 111 and a feeding robot 112. The picking device includes a second support plate 113 and a picking robot 114. This solution solves the problem that existing battery acid-adding devices cannot perform leakage detection after acid addition, thus reducing subsequent packaging quality and even affecting normal use. It is understood that the aforementioned solution allows leakage detection after battery acid addition, which helps improve subsequent packaging quality.

[0021] In this embodiment, a first conveyor 102 and a second conveyor 103 are provided on the right side of the workbench 101. Mounting holes are provided on the rectangular plate at the bottom of the support legs of the workbench 101 to facilitate bolt fixing. The first conveyor 102 is used to transport products that pass the leakage test to the packaging equipment for packaging. The second conveyor 103 is used to transport products that fail the leakage test. The equipment adopts an external electrical control cabinet, which is electrically connected to each working electronic component of the equipment through working cables.

[0022] The detection platform 104 is fixed to the top of the workbench 101, the receiving box 105 is located below the guide pipe of the detection platform 104, the fixing plate 106 is fixed to the top of the detection platform 104, the electronic scale 107 is located on the fixing plate 106, the filling machine 108 is fixed to the left rear side of the workbench 101, the fixing device is located on the side of the workbench 101 near the filling machine 108, the feeding device is located in front of the fixing device, and the picking device is located to the right of the feeding device. The testing platform 104 is fixed to the workbench 101 by positioning pins and bolts, with the bolts arranged from bottom to top. The top of the testing platform 104 has a stepped cavity, and a guide pipe is welded to the stepped cavity. The receiving box 105 is set on the table surface of the workbench 101 at the bottom of the guide pipe. The fixing plate 106 is fixed to the top of the testing platform 104 by bolts. The housing of the electronic scale 107 is connected to the fixing plate 106 by bolts. The working head is set on the moving part of the filling machine 108. The inlet pipe at the top of the working head is connected to the acid liquid mobile conveying pipeline. The fixing device is used for filling after the battery is fixed. The feeding device is used for automatic feeding. The picking device is used for automatic picking.

[0023] Secondly, the positioning seat 109 is fixed on the workbench 101 and located below the working head of the filling machine 108; the clamping plate assembly 110 is symmetrically arranged on both sides of the positioning seat 109. The positioning seat 109 is fixed on the workbench 101 by positioning pins and bolts, with the bolts arranged from bottom to top. The clamping plate assembly 110 includes a drive cylinder and clamping plates. The drive cylinders are symmetrically arranged in pairs, and their output ends are connected to the clamping plates by countersunk bolts. When the drive cylinders are activated, they push the clamping plates out and bring them closer together, allowing for battery clamping.

[0024] Then, the first support plate 111 is welded to the bottom of the workbench 101; the loading robot 112 is fixed to the first support plate 111. The first support plate 111 is welded to the workbench 101, and the loading robot 112 directly adopts an existing industrial multi-axis robot. Its front side is provided with a battery clamping fixture, and its base is connected to the first support plate 111 by bolts. The loading robot 112 can clamp the batteries on the external material rack and place them on the positioning seat 109.

[0025] Finally, the second support plate 113 is fixed to the bottom of the workbench 101 and located to the right of the first support plate 111; the material handling robot 114 is fixed to the second support plate 113. The second support plate 113 is welded to the workbench 101. The material handling robot 114 directly adopts an existing industrial multi-axis robot, with a battery clamping fixture on its front side, and its base is connected to the second support plate 113 by bolts. The material handling robot 114 can clamp the batteries on the external material rack and place them on the first conveyor 102 or the second conveyor 103.

[0026] When using this invention to perform leak detection after adding acid to a battery, which is beneficial for improving the subsequent packaging quality, the equipment is used as follows: First, the loading robot 112 clamps the battery and places it on the positioning seat 109. Then, the clamping plate assembly 110 fixes the reused battery under the working head of the filling machine 108. Next, the filling machine 108 performs acid addition. Then, the unloading robot 114 places the battery, after acid addition, on the electronic scale 107. If, after a certain period of time, there are large leaks in the battery casing or bottom, the internal filling process will be affected. The acid will fall into the stepped cavity at the top of the testing platform 104 and be collected in the receiving box 105 through the guide pipe. If too much acid leaks from inside the battery, the control system receives the weighing data feedback signal from the electronic scale 107 and can control the material handling robot 114 to move. Depending on the situation, the battery will be placed on the first conveyor 102 or the second conveyor 103 for subsequent packaging and transportation or for handling of defective products. This can solve the problem that existing battery acid adding devices cannot perform leakage detection after acid addition, which will reduce the quality of subsequent packaging and even affect subsequent normal use.

[0027] Example 2:

[0028] like Figure 3 As shown, where Figure 3This is a schematic diagram of the overall structure of the battery cascade utilization testing and packaging equipment. Based on the first embodiment, this utility model provides a battery cascade utilization testing and packaging equipment, which also includes a warning mechanism, including an I-beam 201 and a warning light 202.

[0029] The I-beam 201 is fixed to the right rear side of the workbench 101; the warning light 202 is fixed to the top of the I-beam 201. The bottom disc of the I-beam 201 has multiple mounting holes for easy fixing to the workbench 101 with bolts, and the warning light 202 is fixed to the top of the I-beam 201 with bolts.

[0030] In this embodiment, when the control system controls the material handling robot 114 to clamp the battery onto the second conveyor 102 based on the weighing data of the electronic scale 107, the warning light 202 will flash red to warn the operator. The operator should observe whether the material handling robot 114 clamps the battery onto the second conveyor 102 to avoid mixing qualified and unqualified products.

[0031] The above embodiments are merely illustrative of the principles and effects of this utility model and are not intended to limit the scope of this utility model. Any person skilled in the art can modify or alter the above embodiments without departing from the spirit and scope of this utility model. Therefore, all equivalent modifications or alterations made by those skilled in the art without departing from the spirit and technical concept disclosed in this utility model should still be covered by the claims of this utility model.

Claims

1. A battery cascade utilization testing and packaging device, comprising a workbench, wherein a first conveyor and a second conveyor are arranged on the right side of the workbench, characterized in that: It also includes testing institutions; The testing mechanism includes a testing platform, a receiving box, a fixing plate, an electronic scale, a filling machine, a fixing device, a feeding device, and a picking device. The testing platform is fixed on the top of the workbench, the receiving box is located below the guide pipe of the testing platform, the fixing plate is fixed on the top of the testing platform, the electronic scale is located on the fixing plate, the filling machine is fixed on the left rear side of the workbench, the fixing device is located on the side of the workbench near the filling machine, the feeding device is located in front of the fixing device, and the picking device is located to the right of the feeding device.

2. The battery cascade utilization testing and packaging equipment as described in claim 1, characterized in that: The fixing device includes a positioning seat and a clamping plate assembly. The positioning seat is fixed on the worktable and located below the working head of the filling machine. The clamping plate assembly is symmetrically arranged on both sides of the positioning seat.

3. The battery cascade utilization testing and packaging equipment as described in claim 1, characterized in that: The feeding device includes a first support plate and a feeding robot. The first support plate is welded to the bottom of the workbench; the feeding robot is fixed to the first support plate.

4. The battery cascade utilization testing and packaging equipment as described in claim 3, characterized in that: The material handling device includes a second support plate and a material handling robot. The second support plate is fixed to the bottom of the workbench and located to the right of the first support plate; the material handling robot is fixed to the second support plate.

5. The battery cascade utilization testing and packaging equipment as described in claim 1, characterized in that: The battery cascade utilization testing and packaging equipment also includes a warning mechanism, which includes an I-beam and a warning light. The I-beam is fixed to the right rear side of the workbench, and the warning light is fixed to the top of the I-beam.

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