Battery replacement battery with charging locking function and battery replacement cabinet

By designing grooves and locking mechanisms on the battery swapping unit to engage with the lock, combined with battery presence detection, the problem of battery theft in the battery swapping cabinet is solved, achieving higher security and ease of operation.

CN223843053UActive Publication Date: 2026-01-27ZHUHAI UNITECH POWER TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202423273113.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-27
Publication Date
2026-01-27
Estimated Expiration
2034-12-27

AI Technical Summary

Technical Problem

Batteries in existing battery swapping cabinets are easily stolen, and existing anti-theft measures are easily compromised, resulting in huge economic losses for operators and individuals.

Method used

Design a battery swapping device with charging lock function. The battery casing has a groove and a locking element. The latch can be engaged with the edge of the locking element and locked in conjunction with the lock. A battery presence detection device prevents false locking. The lock is unlocked and locked by a motor and an eccentric wheel structure.

Benefits of technology

It effectively reduces the risk of battery theft, improves the stability and security of batteries and locks, simplifies the operation process, and reduces the risk of theft by counterfeit locks.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a battery replacement battery with a charging locking function and a battery replacement cabinet, the battery replacement battery comprises a power supply part and a battery shell, the battery shell comprises a shell body for accommodating the power supply part, and one end of the shell body is provided with two grooves at intervals; a locking piece is further arranged at one end of the shell body, the two ends of the locking piece cover part of the opening areas of the two grooves respectively, the other parts of the openings of the grooves are used for the lock catches to penetrate through, and the edges of the two ends of the locking piece are used for being connected with the lock catches in a clamped mode respectively. According to the technical scheme, the battery replacement battery can be clamped and locked with the lock catch in the battery replacement cabinet, and the risk that the battery is stolen is reduced.
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Description

Technical Field

[0001] This application relates to the field of battery technology, and more specifically, to a battery swapping device and a battery swapping cabinet with a charging lockout function. Background Technology

[0002] Battery swapping cabinets are designed to provide battery replacement services for electric vehicle users. The current anti-theft method for batteries in battery swapping cabinets is to put the battery into the charging compartment and then lock the compartment door. However, since the battery swapping cabinet contains batteries, which are not cheap, criminals can use tools such as chainsaws to break the door and steal the batteries, resulting in huge direct and indirect economic losses to operators and individuals. Utility Model Content

[0003] The technical problem to be solved by this application is to provide a battery swapping device and a battery swapping cabinet with a charging lock function, wherein the battery swapping device can be locked with the lock in the battery swapping cabinet to reduce the risk of battery theft.

[0004] To solve the above-mentioned technical problems, this application adopts the following technical solution:

[0005] In a first aspect, this application provides a battery swapping device with a charging lockout function, comprising: a power supply component and a battery housing, wherein the battery housing includes a housing body for accommodating the power supply component, one end of the housing body is provided with two spaced grooves; one end of the housing body is also provided with a locking member, the two ends of the locking member respectively covering the partial opening areas of the two grooves, the remaining part of the opening of the grooves is used for a latch to pass through, and the edges of the two ends of the locking member are respectively used to engage with the latch.

[0006] In one embodiment, the locking member is further provided with a plurality of protrusions on the side facing the groove, the protrusions being located at the edge position of the locking member for engaging with the latch.

[0007] In one embodiment, the end of the shell body is further provided with a receiving groove for accommodating the locking member, the depth of the receiving groove being the same as the thickness of the locking member.

[0008] In one embodiment, the locking element is provided with multiple guide holes, and one end of the housing body is provided with multiple guide spaces. The guide holes are connected to the guide spaces for the positioning pins of the lock to pass through.

[0009] In one embodiment, the battery housing further includes a charging connector, which includes a connector body and a flange connected to the connector body; one end of the housing body is provided with a positioning groove that matches the shape of the flange, and the bottom wall of the positioning groove is also provided with a first through hole through which the connector body can pass.

[0010] In one embodiment, the bottom wall of the positioning groove is provided with at least two positioning parts, and the flange is provided with positioning holes corresponding to the positioning parts.

[0011] In one embodiment, the locking member is provided with a second through hole, and the connector body includes a charging end protruding along the flange, the charging end being embedded in the second through hole.

[0012] In one embodiment, the battery housing is further provided with a battery presence detection device for cooperating with a lock, and the battery presence detection device is connected to the housing body.

[0013] In one embodiment, the battery presence detection device includes a magnet, and the locking element is a non-magnetic element.

[0014] Secondly, this application provides a battery swapping cabinet, comprising: a cabinet body, the cabinet body having a plurality of charging compartments for charging swapping batteries, the charging compartments having a lock, the lock having a latch, and the swapping battery having a charging locking function as described in the first aspect being able to be placed into the charging compartment, the latch locking the swapping battery.

[0015] The technical solution of this application has the following beneficial effects:

[0016] The battery swapping device includes a power supply component and a battery casing. The battery casing includes a casing body that houses the power supply component. One end of the casing body has two spaced-apart grooves. Another end of the casing body also has a locking element. The two ends of the locking element extend along its length to cover part of the opening area of ​​the two grooves. Thus, the remaining openings of the grooves are used for the latch to pass through. When the battery swapping device needs to be placed in the charging compartment for charging, the latch inside the charging compartment can pass through the remaining openings of the grooves and engage with the edges of the two ends of the locking element, thereby achieving mutual locking between the battery swapping device and the lock and reducing the risk of battery theft. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this application, the accompanying drawings used in the embodiments of this application will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this application and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the structure of the battery swapping device provided in an embodiment of this application;

[0019] Figure 2 This is a schematic diagram of the exploded structure of a battery swapping device provided in an embodiment of this application;

[0020] Figure 3 Schematic diagrams of the exploded structure of the battery swapping device provided in the embodiments of this application from different perspectives;

[0021] Figure 4 An exploded structural diagram of a battery swapping device provided in an embodiment of this application from another perspective;

[0022] Figure 5 This is a partial cross-sectional view of the battery swapping mechanism and lock assembly provided in an embodiment of this application.

[0023] Figure 6 This is a schematic diagram of the lock in the unlocked state provided in the embodiments of this application;

[0024] Figure 7 This is a schematic diagram of the lock in the locked state provided in the embodiments of this application;

[0025] Figure 8 A cross-sectional view of the lock provided in the embodiment of this application in the locked state;

[0026] Figure 9 This is an exploded view of the lock provided in an embodiment of this application;

[0027] Figure 10 These are exploded structural diagrams of the lock provided in the embodiments of this application from different perspectives.

[0028] Icons: 1-Shell body; 11-Groove; 12-Receiving groove; 13-Guide space; 14-Positioning groove; 141-Positioning part; 15-First through hole; 2-Locking element; 21-Protrusion; 22-Guide hole; 23-Positioning hole; 24-Second through hole; 3-Positioning pin; 4-Lock; 5-Charging connector; 51-Flanged edge; 52-Charging end; 6-Magnet; 7-Connector; 8-Push rod; 9-Motor; 10-Reduction gear; 16-Eccentric wheel; 161-Eccentric column; 162-Boss; 17-Micro switch; 18-Reed switch assembly; 19-Torsion spring. Detailed Implementation

[0029] The technical solutions in the embodiments of this application will now be described with reference to the accompanying drawings.

[0030] It should be noted that similar reference numerals and letters in the following figures indicate similar items; therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures. Furthermore, in the description of this application, terms such as "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0031] In the first aspect, this application provides a battery swapping device. One end of the battery swapping device is provided with a locking structure that can cooperate with a lock in the charging compartment. When the battery swapping device needs to be charged, it is placed in the charging compartment. The locking structure on the battery swapping device can cooperate with the lock, thereby reducing the risk of the battery swapping device being stolen.

[0032] like Figure 1 , 5 As shown in Figure 7, the battery swapping device includes a power supply component and a battery casing. The battery casing includes a casing body 1, which is used to house the power supply component. One end of the casing body 1 has two spaced grooves 11. One end of the casing body 1 also has a locking member 2. The two ends of the locking member 2 in the length direction can extend to cover part of the opening area of ​​the two grooves 11. In this way, the remaining part of the opening of the groove 11 is used for the latch 4 to pass through. When the battery swapping device needs to be placed in the charging compartment for charging, the latch 4 in the charging compartment can pass through the remaining part of the opening of the groove 11 and lock onto the edge position of both ends of the locking member 2, thereby realizing the mutual locking between the battery swapping device and the lock and reducing the risk of the battery swapping device being stolen.

[0033] Optionally, the locking element 2 can be elongated, with both ends along its length covering the partial openings of the two grooves 11.

[0034] Optionally, the shell body 1 can be a plastic part, including an upper shell and a base, and the groove 11 can be set on the base, with the upper shell and the base interlocking with each other.

[0035] Optionally, in this embodiment, the structure of the lock is not specifically limited; any lock that can be engaged and locked with the two ends of the locking member 2 is acceptable.

[0036] Optionally, when the latch 4 is engaged with both ends of the locking element 2, the battery cannot be removed from the charging compartment and must be unlocked via mobile phone or remote control.

[0037] Optionally, the locking element 2 is a sheet metal part, thereby improving the structural strength of the locking element 2.

[0038] like Figure 2 and 5 As shown, in one embodiment, the locking member 2 is provided with a plurality of protrusions 21 on the side facing the groove 11. The protrusions 21 are located at the edge position of the locking member 2 for engaging with the latch 4, which can increase the contact area with the latch 4 and improve the stability between the latch 4 and the locking member 2.

[0039] Optionally, the locking member 2 is provided with two protrusions 21, each protrusion 21 being located at both ends in the length direction, thereby increasing the contact area with the latch 4.

[0040] Optionally, the protrusion 21 can be a triangular prism structure or a cylindrical structure.

[0041] like Figure 3 As shown, in one embodiment, the end of the shell body 1 is also provided with a receiving groove 12 for accommodating the locking member 2. The depth of the receiving groove 12 is the same as the thickness of the locking member 2. In this way, when the locking member 2 is installed in the receiving groove 12, the locking member 2 can be flush with the end face of the shell body 1, which improves the aesthetics of the battery swapping device.

[0042] Optionally, a notch is provided at one of the top corners of the locking member 2, the shape of the positioning groove 14 is adapted to the shape of the locking member 2, and the notch can be adapted to the protrusion 21. During the assembly process of the shell body 1 and the locking member 2, the assembly efficiency can be improved.

[0043] like Figure 3 and 5 As shown, in one embodiment, the locking member 2 is provided with multiple guide holes 22, and one end of the shell body 1 is provided with multiple guide spaces 13. The guide holes 22 are connected to the guide spaces 13 for the positioning pins 3 of the lock to pass through, thereby realizing the positioning between the battery and the lock, improving the stability between the two, and also enabling the charging connector 5 to connect with the connector 7 in the charging compartment.

[0044] Optionally, there are two guide holes 22, each of which is coaxial with the corresponding guide space 13. In this way, when the battery is placed in the charging compartment, the positioning pin 3 on the lock can be inserted into the guide space 13 through the guide hole 22.

[0045] like Figure 4 As shown, in one embodiment, the battery casing also includes a charging connector 5, which includes a connector body and a flange 51 connected to the connector body. One end of the casing body 1 is provided with a positioning groove 14 that matches the shape of the flange 51. The bottom wall of the positioning groove 14 is also provided with a first through hole 15 through which the connector body can pass. When the charging connector 5 is connected to the casing body 1, the flange 51 can be placed in the positioning groove 14 to position the charging connector 5. The connector body passes through the first through hole 15 and is electrically connected to the power supply component inside the casing body 1.

[0046] Optionally, the positioning groove 14 extends downward along the bottom wall of the receiving groove 12.

[0047] Optionally, the charging connector 5 can be connected to the positioning slot 14 with a screw.

[0048] like Figure 3 and 4 As shown, in one embodiment, the bottom wall of the positioning groove 14 is provided with at least two positioning parts 141, and the flange 51 is provided with positioning holes 23 corresponding to the positioning parts 141, thereby further improving the stability between the charging connector 5 and the positioning groove 14.

[0049] Optionally, the positioning part 141 is a protruding column structure with a protrusion 21 along the bottom of the positioning groove 14.

[0050] Optionally, four positioning units 141 can be provided.

[0051] like Figure 3 As shown, in one embodiment, the locking member 2 is provided with a second through hole 24, and the connector body includes a charging end 52 protruding along the flange 51. The charging end 52 is embedded in the second through hole 24. In this way, the locking member 2 presses the charging connector 5 together, and the locking member 2 fits against the flange 51, restricting the charging connector 5 in the positioning groove 14, reducing the problem of the charging connector 5 falling off. Moreover, the locking member 2 can cooperate with the positioning part 141 to achieve the positioning function of the charging connector 5, thereby eliminating the need for the charging connector 5 to be connected to the shell body 1 by screws. On the one hand, this improves assembly efficiency and reduces assembly steps; on the other hand, it also reduces the error between the charging connector 5 and the connector 7 in the charging compartment, which can improve the accuracy of docking. If the charging connector 5 is connected to the shell body 1 by screws, the screw's turning process will cause the flange 51 to shift to a certain extent, which will result in the charging connector 5 not being able to be coaxially inserted with the connector 7 in the charging compartment.

[0052] Optionally, the second through hole 24 is located at the center of the locking member 2.

[0053] Optionally, the distance from the end of the charging terminal 52 to the flange 51 is the same as the thickness of the locking member 2, so that when the charging terminal 52 is embedded in the second through hole 24, it can be flush with the locking member 2.

[0054] As one implementation, the battery casing is also provided with a battery presence detection device for cooperating with the lock. The battery presence detection device is connected to the casing body 1. By setting the battery presence detection device, it is possible to prevent the battery from being falsely locked and reduce the risk of the battery being stolen.

[0055] like Figures 3 to 5 As shown in Figure 9, optionally, the lock includes a reed switch assembly 18, and the battery presence detection device includes a magnet 6. The magnet 6 is located at one end of the housing body 1. When the battery is placed in the charging compartment, the reed switch assembly 18 cooperates with the magnet 6 to detect that the battery is in place, and then the latch 4 locks the locking member 2 to reduce the possibility of the battery being stolen due to a false lock.

[0056] Optionally, the battery presence detection device can also be a protrusion on the housing body 1, and the lock can include an elastic protrusion 21. When the battery is placed in the charging compartment, the protrusion can compress the elastic protrusion 21, so that the lock detects that the battery is in place, and then locks the locking member 2 through the latch 4.

[0057] like Figures 3 to 5 As shown, in one embodiment, the battery presence detection device includes a magnet 6 and a locking element 2 which is a non-magnetic element. When the battery presence detection device is a magnet 6, the locking element 2 is set to a non-magnetic element, thereby reducing the interference of the reed switch assembly 18 on the detection of the magnet 6.

[0058] Optionally, the power supply component can be a lithium battery or a lead-acid battery.

[0059] like Figure 5 , 6 As shown in Figures 9 and 10, in a second aspect, embodiments of this application provide a battery swapping cabinet, including a cabinet body. The cabinet body is provided with multiple charging compartments for charging swapping batteries. Each charging compartment is provided with a lock, which includes a latch 4. The swapping battery with charging locking function provided in the first aspect can be placed into the charging compartment, and the latch 4 can lock the swapping battery, thereby reducing the risk of the swapping battery being stolen.

[0060] Optionally, the locks in this application embodiment can also be applied to charging cabinets.

[0061] like Figure 6 , 9 As shown in Figure 10, optionally, the lock also includes a positioning pin 3, which can position and guide the battery swapping device so that the charging connector 5 can be inserted and engaged with the connector 7 in the charging compartment, thereby enabling the charging compartment to charge the battery swapping device.

[0062] like Figure 5 and 9 As shown, optionally, the lock also includes a reed switch assembly 18, which cooperates with the magnet 6 on the battery swapping device to detect the presence of the battery swapping device; as shown Figure 6 , 8 As shown in Figure 9, the lock also includes a motor 9, with a motor gear on the shaft of the motor 9. The lock also includes a reduction gear 10, which meshes with the motor gear, as shown in Figure 9. Figure 6 and 9 As shown, the lock also includes an eccentric wheel 16 and a push rod 8 connected to the eccentric wheel 16. The eccentric wheel 16 meshes with the reduction gear 10. The eccentric wheel 16 includes an eccentric column 161. The push rod 8 is connected to the latch 4 and is provided with a guide rail, such as... Figure 6 and 7 As shown, when the motor 9 receives the unlocking command, it starts to rotate, driving the motor 9 to rotate the motor gear, which in turn drives the reduction gear 10 to rotate, thereby driving the eccentric wheel 16 to rotate. The eccentric column 161 on the eccentric wheel 16 contacts the guide rail on the push rod 8, causing the push rod 8 to move toward the battery swapping direction, and the latch 4 opens.

[0063] like Figure 8 and 9As shown, the lock also includes a micro switch 17, which is used to detect the rotation angle of the eccentric wheel 16 to control the locking and unlocking of the lock. A protrusion 162 is provided in a portion of the circumference of the eccentric wheel 16. When the protrusion 162 on the eccentric wheel 16 contacts the micro switch 17, the motor 9 receives a command and stops rotating, the latch 4 stops in the unlocked position, and the lock is unlocked.

[0064] like Figure 6 and 7 As shown, after the battery is removed, the reed switch assembly 18 detects that the battery has been removed, and the motor 9 receives the command to start rotating. The drive motor 9 drives the motor gear to rotate, and the rotation of the motor gear drives the reduction gear 10 to rotate, thereby driving the eccentric wheel 16 to rotate. The eccentric column 161 on the eccentric wheel 16 contacts the guide rail on the push rod 8, causing the push rod 8 to move away from the positioning pin 3. The torsion spring 19 resets the latch 4. When the boss 162 on the eccentric wheel 16 disengages from the micro switch 17, the motor 9 receives the command to stop rotating, and the latch 4 will stop in the locked position.

[0065] When the battery is locked, the battery is pushed into the charging compartment along the charging compartment guide rail. The positioning pin 3 on the lock will guide the battery to the appropriate position. When the battery contacts the latch 4, the locking member 2 will open the latch 4 through the guide angle of the latch 4. After the battery passes the chamfer of the latch 4, the latch 4 will return to the locked state under the action of the torsion spring 19. The latch 4 will lock the battery, thus locking the battery. The reed switch assembly 18 detects whether the battery is in place, thereby determining whether the battery is fully locked, reducing the risk of the battery being stolen.

[0066] Optionally, this application only describes the structure of one type of lock in the embodiments. Of course, other locks that can be adapted to the battery swapping system can also be installed in the cabinet.

[0067] Optionally, in this embodiment, the operation of closing the compartment door after inserting the battery is eliminated, making the operation more convenient and efficient.

[0068] The above description is merely an embodiment of this application and is not intended to limit the scope of protection of this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the scope of protection of this application.

[0069] The above description is merely a specific embodiment of this application, but the scope of protection of this application is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the scope of the technology disclosed in this application should be included within the scope of protection of this application. Therefore, the scope of protection of this application should be determined by the scope of the claims.

[0070] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

Claims

1. A battery swapping device with a charging lockout function, characterized in that, include: A power supply component and a battery housing, the battery housing including a housing body for accommodating the power supply component, one end of the housing body having two spaced grooves; one end of the housing body also having a locking member, the two ends of the locking member respectively covering a portion of the opening area of ​​the two grooves, the remaining portion of the opening of the grooves being used for a latch to pass through, and the edges of the two ends of the locking member being used to engage with the latch.

2. The battery swapping device according to claim 1, characterized in that, The locking member also has a plurality of protrusions on the side facing the groove, the protrusions being located at the edge position of the locking member for engaging with the latch.

3. The battery swapping device according to claim 1 or 2, characterized in that, The end of the shell body is also provided with a receiving groove for accommodating the locking member, and the depth of the receiving groove is the same as the thickness of the locking member.

4. The battery swapping device according to claim 1 or 2, characterized in that, The locking element is provided with multiple guide holes, and one end of the housing body is provided with multiple guide spaces. The guide holes are connected to the guide spaces for the positioning pins of the lock to pass through.

5. The battery swapping device according to claim 1 or 2, characterized in that, The battery housing also includes a charging connector, which includes a connector body and a flange connected to the connector body; One end of the shell body is provided with a positioning groove that matches the shape of the flange, and the bottom wall of the positioning groove is also provided with a first through hole through which the connector body can pass.

6. The battery for swapping according to claim 5, characterized in that, The bottom wall of the positioning groove is also provided with at least two positioning parts, and the flange is provided with positioning holes corresponding to the positioning parts.

7. The battery swapping device according to claim 6, characterized in that, The locking member is provided with a second through hole, and the connector body includes a charging end protruding along the flange, the charging end being embedded in the second through hole.

8. The battery swapping device according to claim 1 or 2, characterized in that, The battery housing is also provided with a battery presence detection device for cooperating with a lock, and the battery presence detection device is connected to the housing body.

9. The battery for swapping according to claim 7, characterized in that, The battery in-situ detection device includes a magnet, and the locking element is a non-magnetic element.

10. A battery swapping cabinet, characterized in that, include: The cabinet has multiple charging compartments for charging swapping batteries. Each charging compartment is equipped with a lock, which includes a latch. The swapping battery with charging locking function as described in any one of claims 1 to 9 can be placed into the charging compartment, and the latch locks the swapping battery.