CCS assembly and support
By designing the mounting bracket of the CCS component as a planar thin-sheet epoxy board, the problems of high processing difficulty and high cost in the existing technology are solved, achieving more efficient and lower-cost production, and improving mechanical strength and insulation.
Patent Information
- Application Number
- CN202423300108.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2034-12-31
AI Technical Summary
The design and manufacturing of existing CCS component mounting brackets are difficult and costly. Injection-molded brackets are heavy and have high mechanical strength, while blister boxes are light but have low mechanical strength, resulting in high product defect rates and increased production costs.
The mounting bracket adopts a planar thin-sheet structure, uses epoxy board, and has conductive sheets and wire harness fixing clips on the surface. It simplifies the production process and improves mechanical strength and installation stability through cutting or CNC machining.
It reduces production costs and processing difficulty, improves the mechanical strength and insulation of the mounting bracket, saves space and facilitates assembly and handling.
Smart Images
Figure CN223843152U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of battery acquisition module technology, specifically a CCS component and bracket. Background Technology
[0002] CCS (Computer-Aided Systems) components are used for real-time monitoring of the voltage and temperature of the battery cells. In existing technologies, injection-molded brackets or blister packs are typically used as insulating supports for assembling the busbars and wiring harnesses. These brackets and packs are three-dimensional structures, requiring experienced structural engineers for design. This results in high structural design requirements and significant manufacturing difficulties; improper design can lead to higher product defect rates or increased costs. Injection-molded brackets can be produced by machining or mold making, while blister packs require mold making. Machining injection-molded brackets is more expensive, and mold making is more expensive, leading to higher initial costs for both sample production and mass production. Furthermore, injection-molded brackets have higher mechanical strength but are heavier, while blister packs are lighter and thinner but have lower mechanical strength. Utility Model Content
[0003] In view of this, the purpose of this utility model is to provide a CCS component and bracket to solve the technical problems of lower design and processing difficulty and production cost of mounting bracket.
[0004] To achieve the above objectives, this utility model employs the following technical solution:
[0005] A CCS component includes a mounting bracket installed on top of a battery module. The mounting bracket is fixed to the top of the battery module. A plurality of conductive plates are provided on the top of the mounting bracket. Each conductive plate is connected to a corresponding battery on the battery module. The plurality of conductive plates are connected to a smart chip, which is installed on the top of the mounting bracket.
[0006] As a preferred embodiment of this utility model, the smart chip is provided with two wire harnesses on its exterior, and each wire harness has several branch wire harnesses on its surface, with each branch wire harness being connected to a conductive sheet.
[0007] As a preferred technical solution of this utility model, a plurality of wire harness fixing clips are installed at equal intervals on the surface of each wire harness.
[0008] As a preferred embodiment of this utility model, the wire harness fixing clip is configured as a semi-circular arc sheet structure with a raised center.
[0009] As a preferred embodiment of this utility model, the wire harness fixing clip is made of insulating material, and insulating screws are symmetrically arranged on the left and right sides of the top of the wire harness fixing clip.
[0010] A CCS component bracket, wherein the mounting bracket is a square thin sheet structure, the mounting bracket is made of plastic insulating material, and recessed positioning slots are symmetrically formed on both sides of the middle part of the mounting bracket.
[0011] As a preferred embodiment of this utility model, the surface of the mounting bracket is provided with a plurality of through wire bonding holes, and the conductive sheet is connected to the corresponding battery on the battery module through the wire bonding holes.
[0012] As a preferred embodiment of this utility model, the surface of the mounting bracket is provided with a plurality of mounting holes.
[0013] As a preferred embodiment of this utility model, the surface of the mounting bracket is provided with a recessed chip slot.
[0014] 1. This utility model sets the mounting bracket as a planar thin sheet structure, which is simple in structure and quick and easy to form. Only holes for mounting fasteners need to be opened, resulting in high production efficiency. It can be processed by cutting or CNC without the need for mold opening. By opening wire bonding holes and positioning slots on the surface of the mounting bracket, it is easy to install and fix. The positioning slots on both sides are used to position and fix the mounting bracket, thereby improving the mechanical strength of the mounting bracket.
[0015] 2. This utility model, by mounting the bracket on the top of the battery module and connecting each of the conductive sheets to the corresponding battery on the battery module, and connecting several of the conductive sheets to the smart chip, can achieve synchronous detection of each battery on the battery module.
[0016] 3. The mounting bracket is made of epoxy board, which has higher mechanical strength than blister boxes and can be made thinner and lighter than injection molded brackets, thereby saving structural space, reducing the overall weight of the product, and facilitating the assembly and handling of CCS component products.
[0017] 4. The mounting bracket is made of epoxy board, which has stable chemical properties and good insulation, and can meet the performance requirements of battery module components.
[0018] 5. This utility model uses wire harness fixing clips installed on the surface of the wire harness, which are then locked in place by insulating screws, to firmly fix the wire harness to the top surface of the mounting bracket, effectively improving the installation stability of the wire harness.
[0019] Other advantages, objectives, and features of this invention will be set forth in part in the description which follows, and in part will be apparent to those skilled in the art from the following examination and study, or may be learned from practice of this invention. The objectives and other advantages of this invention can be realized and obtained through the following description. Attached Figure Description
[0020] Figure 1 This is a top view of the CCS component and bracket of this utility model installed together;
[0021] Figure 2 This is a top view of the wire harness fixing clip of this utility model on the mounting bracket;
[0022] Figure 3 This is a top view of the mounting bracket of this utility model.
[0023] Figure 4 This is a schematic diagram of the connection between the conductive sheet and the smart chip of this utility model;
[0024] Figure 5 This is a schematic diagram of the structure of the wire harness fixing clip of this utility model;
[0025] In the diagram: 1. Mounting bracket; 2. Positioning slot; 3. Wire harness; 4. Conductive sheet; 5. Smart chip; 6. Branch wire harness; 7. Wire harness fixing clip; 8. Insulating screw; 9. Mounting hole; 10. Wire bonding hole; 11. Chip slot. Detailed Implementation
[0026] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.
[0027] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.
[0028] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.
[0029] In the above description of this utility model, it should be noted that the terms "one side," "the other side," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the utility model product is in use. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first," "second," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0030] Furthermore, terms such as "identical" do not imply that components must be absolutely identical; minor differences are permissible. The term "perpendicular" simply means that the positional relationship between components is more perpendicular than "parallel," not that the structure must be perfectly perpendicular; a slight tilt is acceptable. Example
[0031] Please see Figure 1-5 The present invention provides a technical solution: a CCS component, including a mounting bracket 1 installed on the top of a battery module. The mounting bracket 1 is fixed on the top of the battery module. A plurality of conductive sheets 4 are provided on the top of the mounting bracket 1. Each conductive sheet 4 is connected to a corresponding battery on the battery module. The plurality of conductive sheets 4 are connected to a smart chip 5. The smart chip 5 is installed on the top of the mounting bracket 1.
[0032] This utility model sets the mounting bracket 1 as a planar thin sheet structure, which is simple in structure and quick and easy to form. It only requires holes for mounting fasteners, etc., and has high production efficiency. It can be processed by cutting or CNC without the need for mold making. By opening wire bonding holes 10 and positioning slots 2 on the surface of the mounting bracket 1, it is easy to install and fix. The positioning slots 2 on both sides are used to position and fix the mounting bracket 1, thereby improving the mechanical strength of the mounting bracket 1.
[0033] The smart chip 5 has two wire harnesses 3 on its exterior. Each wire harness 3 has several branch wire harnesses 6 on its surface. Each branch wire harness 6 is connected to the conductive sheet 4, making the connection more standardized.
[0034] Each wire harness 3 has several wire harness fixing clips 7 installed at equal intervals on its surface.
[0035] The wire harness retaining clip 7 is designed as a semi-circular arc-shaped thin plate structure with a raised center. This facilitates the securing of the wire harness 3.
[0036] The wire harness fixing clip 7 is made of insulating material, and insulating screws 8 are symmetrically arranged on the left and right sides of the top of the wire harness fixing clip 7.
[0037] This invention features a wire harness fixing clip 7 installed on the surface of the wire harness 3, which is then locked in place by an insulating screw 8. This securely fixes the wire harness 3 to the top surface of the mounting bracket 1, effectively improving the installation stability of the wire harness 3.
[0038] A CCS component bracket, wherein the mounting bracket 1 is a square thin sheet structure, the mounting bracket 1 is made of plastic insulating material, and recessed positioning slots 2 are symmetrically opened on both sides of the middle part of the mounting bracket 1.
[0039] Example 2
[0040] Please see Figure 1-5 This is another technical solution provided by the present invention. This embodiment has the same features as the above embodiment 1, and the similarities will not be described in this embodiment. The specific differences are as follows:
[0041] A CCS component bracket includes a mounting bracket 1 installed on the top of a battery module. The mounting bracket 1 is fixed to the top of the battery module. A plurality of conductive sheets 4 are provided on the top of the mounting bracket 1. Each conductive sheet 4 is connected to a corresponding battery on the battery module. The plurality of conductive sheets 4 are connected to a smart chip 5. The smart chip 5 is installed on the top of the mounting bracket 1.
[0042] This utility model sets the mounting bracket 1 as a planar thin sheet structure, which is simple in structure and quick and easy to form. It only requires holes for mounting fasteners, etc., and has high production efficiency. It can be processed by cutting or CNC without the need for mold making. By opening wire bonding holes 10 and positioning slots 2 on the surface of the mounting bracket 1, it is easy to install and fix. The positioning slots 2 on both sides are used to position and fix the mounting bracket 1, thereby improving the mechanical strength of the mounting bracket 1.
[0043] The surface of the mounting bracket 1 has several through holes 10 for wire bonding, and the conductive sheet 4 is connected to the corresponding battery on the battery module through the through holes 10.
[0044] The surface of the mounting bracket 1 has several mounting holes 9.
[0045] The surface of the mounting bracket 1 has a recessed chip slot 11.
[0046] Specifically, in this embodiment, the present invention sets the mounting bracket 1 as a planar thin sheet structure, which is simple in structure and quick and easy to form. It only requires opening holes for mounting fasteners, etc., and has high production efficiency. It can be processed by cutting or CNC without the need for mold opening. By opening wire bonding holes 10 and positioning slots 2 on the surface of the mounting bracket 1, it is easy to install and fix. The positioning slots 2 on both sides are used to position and fix the mounting bracket 1, thereby improving the mechanical strength of the mounting bracket 1.
[0047] Specifically, in this embodiment, the present invention, by mounting the mounting bracket 1 on the top of the battery module, utilizes the fact that each conductive piece 4 is connected to the corresponding battery on the battery module, and several conductive pieces 4 are connected to the smart chip 5, to achieve synchronous detection of each battery on the battery module.
[0048] Specifically, in this embodiment, the mounting bracket 1 is an epoxy board, which has higher mechanical strength than a blister box and can be made thinner and lighter than an injection-molded bracket, thereby saving structural space, reducing the overall weight of the product, and facilitating the assembly and handling of CCS component products.
[0049] Specifically, in this embodiment, the mounting bracket 1 is an epoxy board, which has stable chemical properties and good insulation, and can meet the performance requirements of battery module components.
[0050] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this utility model without departing from the spirit and scope of the technical solutions of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.
Claims
1. A CCS assembly, comprising a mounting bracket (1) mounted on top of a battery module, characterized in that: The mounting bracket (1) is fixed on the top of the battery module. The top of the mounting bracket (1) is provided with a number of conductive pieces (4). Each conductive piece (4) is connected to the corresponding battery on the battery module. The conductive pieces (4) are connected to the smart chip (5). The smart chip (5) is installed on the top of the mounting bracket (1).
2. A CCS component according to claim 1, characterized in that: The smart chip (5) has two wire harnesses (3) on its exterior. Each wire harness (3) has several branch wire harnesses (6) on its surface. Each branch wire harness (6) is connected to a conductive sheet (4).
3. A CCS component according to claim 2, characterized in that: Each of the wire harnesses (3) has several wire harness fixing clips (7) installed at equal intervals on its surface.
4. A CCS component according to claim 3, characterized in that: The wire harness fixing clip (7) is configured as a semi-circular arc sheet structure with a raised center.
5. A CCS component according to claim 4, characterized in that: The wire harness fixing clip (7) is made of insulating material, and insulating screws (8) are symmetrically arranged on the left and right sides of the top of the wire harness fixing clip (7).
6. A CCS component support, further comprising a CCS component support according to claim 5, characterized in that: The mounting bracket (1) is a square thin sheet structure. The mounting bracket (1) is made of plastic insulating material. The mounting bracket (1) has recessed positioning slots (2) symmetrically opened on both sides of the middle part.
7. A CCS component support according to claim 6, characterized in that: The mounting bracket (1) has several through wire-mounted holes (10) on its surface, and the conductive sheet (4) is connected to the corresponding battery on the battery module through the wire-mounted holes (10).
8. A CCS component support according to claim 7, characterized in that: The surface of the mounting bracket (1) is provided with a number of mounting holes (9).
9. A CCS component support according to claim 7, characterized in that: The mounting bracket (1) has a recessed chip slot (11) on its surface.