Adjustable terminal pressing device

By designing an adjustable crimping terminal device, the position of the product support and positioning components can be adjusted using horizontal and vertical pushing components, solving the problem of manual adjustment required by traditional crimping terminal equipment, and achieving high-precision crimping and efficient production.

CN223843312UActive Publication Date: 2026-01-27HUIZHOU PUAN ELECTRONICS CO LTD
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Patent Information

Application Number
CN202520348990.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-03
Publication Date
2026-01-27
Estimated Expiration
2035-03-03

AI Technical Summary

Technical Problem

Traditional crimping equipment requires manual adjustment of the product support and positioning structure, which is complex and time-consuming, affecting production efficiency and increasing labor intensity.

Method used

Design an adjustable crimping terminal device that uses a combination of horizontal and vertical push components to flexibly adjust the positions of the product support and positioning components, ensuring the product is in the optimal crimping position.

Benefits of technology

It improves the accuracy of crimping terminals, reduces manual adjustments, lowers production costs, and increases production efficiency and equipment stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an adjustable terminal pressing device, comprising an upper pressing mechanism and a lower pressing mechanism, the upper pressing mechanism is suspended above the lower pressing mechanism, the lower pressing mechanism comprises a pressing support plate, a horizontal pushing assembly is installed on the pressing support plate, the horizontal pushing assembly is connected with a movable push plate, and the movable push plate is connected with the upper pressing mechanism and the lower pressing mechanism. A product supporting assembly is installed on the upper portion of the movable push plate, the lower portion of the movable push plate is connected with a vertical pushing assembly, the vertical pushing assembly is connected with a product positioning assembly, and the product positioning assembly movably penetrates through a moving notch of the press-fit supporting plate. The utility model has the beneficial effects of high adaptability and universality, and can improve the production efficiency and reduce the production cost.
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Description

Technical Field

[0001] This utility model relates to the field of crimping terminal technology, and specifically to an adjustable crimping terminal device. Background Technology

[0002] In the electronics manufacturing and assembly industry, crimping is a common process used to reliably mechanically and electrically connect wires or cables to various electrical components, such as connectors and relays. Traditional crimping equipment typically has a fixed structure, requiring manual adjustment of the product support and positioning structures before operation or after a period of use to ensure the product is always in the optimal crimping position. This extensive mechanical adjustment and calibration work is complex and time-consuming, increasing not only the labor intensity of workers but also the downtime of the equipment, severely impacting production efficiency. Utility Model Content

[0003] The purpose of this invention is to provide an adjustable pressure terminal device with high positioning accuracy, which can improve production efficiency and reduce production costs.

[0004] An adjustable terminal clamping device includes an upper clamping mechanism and a lower clamping mechanism. The upper clamping mechanism is suspended above the lower clamping mechanism. The lower clamping mechanism includes a clamping support plate. A horizontal pushing assembly is mounted on the clamping support plate. The horizontal pushing assembly is connected to a movable push plate. A product support assembly is mounted on the upper part of the movable push plate. A vertical pushing assembly is connected to the lower part of the movable push plate. A product positioning assembly is connected to the vertical pushing assembly. The product positioning assembly moves through a movable slot in the clamping support plate.

[0005] In the above scheme, the upper pressing mechanism is suspended above the lower pressing mechanism. After multiple products and terminal strips are placed on the lower pressing mechanism, the upper pressing mechanism moves downward to press the products and terminals together. The horizontal pushing component can push the movable push plate to move horizontally, thereby driving the product support component to move horizontally to adjust its position. Simultaneously, it can drive the product positioning component to move horizontally. The vertical pushing component can drive the product positioning component to move vertically, thereby adjusting its position. Through the combined use of the horizontal and vertical pushing components, this device can flexibly adjust the positions of the product support and product positioning components, ensuring more precise product support and positioning, ensuring the product is in the optimal pressing position, greatly improving the accuracy of terminal pressing, thus increasing production efficiency and reducing production costs.

[0006] Furthermore, the horizontal pushing assembly includes a first driving member and a first connecting plate. The driving end of the first driving member is connected to the first connecting plate, and one end of the first connecting plate is connected to the movable push plate. The lower part of the movable push plate is connected to a first slider, and the first slider is movably connected to a first guide rail. The first guide rail is mounted on the pressing support plate.

[0007] In the above scheme, the first driving component drives the first connecting plate to move horizontally, thereby driving the movable push plate to move back and forth, so that the product support component installed on the upper part of the movable push plate can be adjusted to a preset position, so that the product support component can support products such as wires waiting to be crimped terminals. The cooperation between the first slider and the first guide rail ensures the smooth movement of the movable push plate in the horizontal direction, reduces vibration and displacement errors, and improves the stability of the equipment.

[0008] Furthermore, the vertical pushing component includes a second driving member and a second connecting plate. The horizontal plate of the second connecting plate is connected to the movable push plate, and the vertical plate of the second connecting plate is connected to the second driving member. The driving end of the second driving member is connected to the product positioning component, and the second driving member can drive the product positioning component to move back and forth in the vertical direction.

[0009] In the above scheme, the precise control of the second driving component can achieve precise positioning of the product positioning component in the vertical direction, ensuring the accurate height position of the product during the pressing process. Different products may require different pressing heights. The adjustability of the vertical pushing component allows the device to adapt to the specific needs of various products, improving the versatility of the equipment.

[0010] Furthermore, the product support assembly includes a product support plate and product support blocks. A plurality of product support blocks are arranged at intervals and installed on the product support plate. The product support plate has second guide rails at both ends, and second sliders are movably mounted on the second guide rails. The product positioning assembly is connected to the second sliders.

[0011] In the above scheme, multiple product support blocks arranged at intervals on the product support plate can stably support multiple products to be pressed, ensuring that the product is fixed in position during the pressing process, preventing the product from being displaced or deformed during the pressing process, and improving the quality and efficiency of pressing. The cooperation of the second guide rail and the second slider can ensure that the product positioning component moves stably in the vertical direction.

[0012] Furthermore, the product positioning component includes a positioning plate and positioning blocks, with multiple positioning blocks arranged at intervals and mounted on the positioning plate, and the positioning plate connected to the second slider.

[0013] In the above scheme, multiple positioning blocks on the positioning plate can accurately position the product to be pressed, ensuring that the product is in the correct position during the pressing process, thereby improving the quality and reliability of pressing. The connection between the positioning plate and the second slider allows the product positioning component to be adjusted quickly and accurately, which can improve production efficiency.

[0014] Furthermore, the product support plate includes a main body plate and a bending plate. The bending plate is connected to the movable push plate. The main body plate is provided with a through hole, and the bent part of the product support block passes through the through hole and is elastically connected to the bending plate.

[0015] In the above solution, the connection between the bending plate and the movable push plate makes the product support plate more stable in the horizontal direction, reducing swaying and displacement during movement. The elastic connection between the bent part of the product support block and the bending plate provides additional buffering and shock absorption, extending the service life of the device.

[0016] Furthermore, the bending plate is provided with a clearance groove, and one end of the first connecting plate is embedded in the clearance groove.

[0017] In the above scheme, the design of the clearance groove effectively utilizes space, allowing the first connecting plate to be embedded in it, reducing the space occupied by the entire device and making the structure more compact.

[0018] Furthermore, the upper pressing mechanism includes a pressing upper plate, a third driving member, a pressing plate, and pressing heads. The driving end of the third driving member is connected to the pressing plate, and a plurality of pressing heads are arranged at intervals and mounted on the pressing plate.

[0019] In the above solution, the third driving component (such as a cylinder, electric cylinder, etc.) can precisely control the movement of the pressing plate, ensuring that the force applied by the pressing head during the pressing process is uniform and controllable, improving the accuracy and consistency of pressing. Multi-point synchronous pressing reduces the time of a single pressing, improves production efficiency, and is suitable for mass production.

[0020] This utility model discloses an adjustable terminal crimping device, which offers advantages such as high positioning accuracy, improved production efficiency, and reduced production costs. An upper crimping mechanism is suspended above a lower crimping mechanism. After multiple products and terminal strips are placed on the lower crimping mechanism, the upper crimping mechanism moves downwards to crimp the products and terminals. A horizontal pushing component pushes a movable push plate horizontally, thereby moving the product support component horizontally to adjust its position. Simultaneously, it moves the product positioning component horizontally. A vertical pushing component drives the product positioning component vertically, adjusting its position. Through the combined use of the horizontal and vertical pushing components, this device can flexibly adjust the positions of the product support and positioning components, ensuring more precise product support and positioning, and guaranteeing the product is in the optimal crimping position. This significantly improves the accuracy of terminal crimping, thereby increasing production efficiency and reducing production costs. Attached Figure Description

[0021] Figure 1 This is a perspective view of an adjustable pressure terminal device according to an embodiment.

[0022] Figure 2 This is a schematic diagram of the pressing mechanism in one embodiment.

[0023] Figure 3 This is a schematic diagram of the product positioning component, vertical pushing component, and product support plate structure according to one embodiment.

[0024] Figure 4 This is a schematic diagram of the upper pressing mechanism in one embodiment.

[0025] Reference numerals: 100, Upper pressing mechanism; 110, Upper pressing plate; 120, Third driving component; 130, Pressing plate; 140, Pressing head; 200, Lower pressing mechanism; 1, Pressing support plate; 2, Horizontal pushing assembly; 21, First driving component; 22, First connecting plate; 23, First guide rail; 24, First slider; 3, Movable push plate; 4, Product support assembly; 41, Product support plate; 411, Main body plate; 412, Bending plate; 42, Product support block; 43, Second guide rail; 44, Second slider; 5, Vertical pushing assembly; 51, Second driving component; 52, Second connecting plate; 6, Product positioning assembly; 61, Positioning plate; 62, Positioning block; 7, Moving slot; 8, Through hole; 9, Clearance slot. Detailed Implementation

[0026] The adjustable pressure terminal device of this utility model will be further described in detail below with reference to specific embodiments and accompanying drawings.

[0027] like Figure 1 and Figure 2As shown in a preferred embodiment, an adjustable pressure terminal device of the present invention includes an upper pressure mechanism 100 and a lower pressure mechanism 200. The upper pressure mechanism 100 is suspended above the lower pressure mechanism 200. The lower pressure mechanism 200 includes a pressure support plate 1. A horizontal pushing component 2 is installed on the pressure support plate 1. The horizontal pushing component 2 is connected to a movable push plate 3. A product support component 4 is installed on the upper part of the movable push plate 3. A vertical pushing component 5 is connected to the lower part of the movable push plate 3. A product positioning component 6 is connected to the vertical pushing component 5. The product positioning component 6 moves through the movable slot 7 of the pressure support plate 1.

[0028] The upper pressing mechanism 100 is suspended above the lower pressing mechanism 200. After multiple products and terminal strips are placed on the lower pressing mechanism 200, the upper pressing mechanism 100 moves downward to press the products and terminals together. The horizontal pushing component 2 can push the movable push plate 3 to move horizontally, thereby driving the product support component 4 to move horizontally to adjust the position of the product support component 4. At the same time, it can drive the product positioning component 6 to move horizontally. The vertical pushing component 5 can drive the product positioning component 6 to move vertically, thereby adjusting the position of the product positioning component 6. Through the combined use of the horizontal pushing component 2 and the vertical pushing component 5, the device can flexibly adjust the position of the product support component 4 and the product positioning component 6, ensuring more accurate product support and positioning, ensuring that the product is in the optimal pressing position, greatly improving the accuracy of terminal pressing, reducing a lot of manual mechanical adjustment and calibration work, avoiding long-term equipment downtime, and thus improving production efficiency. Because it can ensure the accuracy of the equipment, it can reduce the defect rate, eliminating the need to invest more manpower and resources in defective product handling and quality inspection, thereby reducing production costs.

[0029] The lower pressing mechanism 200 consists of multiple modules, including a pressing support plate 1, a horizontal pushing assembly 2, a movable push plate 3, a product support assembly 4, a vertical pushing assembly 5, and a product positioning assembly 6. The modular design facilitates the assembly, disassembly, and maintenance of the device. When a component malfunctions, it can be quickly replaced and repaired, reducing equipment downtime and improving maintainability.

[0030] like Figure 1 and Figure 2As shown, in some embodiments, the horizontal pushing assembly 2 includes a first driving member 21 and a first connecting plate 22. The driving end of the first driving member 21 is connected to the first connecting plate 22, and one end of the first connecting plate 22 is connected to the movable push plate 3. The lower part of the movable push plate 3 is connected to a first slider 24, and the first slider 24 is movably connected to a first guide rail 23, which is mounted on the pressing support plate 1. The first driving member 21 drives the first connecting plate 22 to move horizontally, thereby causing the movable push plate 3 to move back and forth, so that the product support assembly 4 mounted on the upper part of the movable push plate 3 can be adjusted to a preset position, so that the product support assembly 4 can support products such as wires waiting to be crimped. The cooperation between the first slider 24 and the first guide rail 23 ensures the smooth movement of the movable push plate 3 in the horizontal direction, reduces vibration and displacement errors, and improves the stability of the equipment.

[0031] like Figure 1 and Figure 3 As shown, in some embodiments, the vertical pushing assembly 5 includes a second driving member 51 and a second connecting plate 52. The horizontal plate of the second connecting plate 52 is connected to the movable push plate 3, and the vertical plate of the second connecting plate 52 is connected to the second driving member 51. The driving end of the second driving member 51 is connected to the product positioning assembly 6, and the second driving member 51 can drive the product positioning assembly 6 to move back and forth in the vertical direction. Through the precise control of the second driving member 51, the product positioning assembly 6 can be precisely positioned in the vertical direction, ensuring the accurate height position of the product during the pressing process. Different products may require different pressing heights. The adjustability of the vertical pushing assembly 5 allows the device to adapt to the specific needs of various products, improving the versatility of the equipment.

[0032] like Figure 2 and Figure 3 As shown, in some embodiments, the product support assembly 4 includes a product support plate 41 and product support blocks 42. Multiple product support blocks 42 are spaced apart and mounted on the product support plate 41. Second guide rails 43 are provided at both ends of the product support plate 41, and second sliders 44 are movably mounted on the second guide rails 43. The product positioning assembly 6 is connected to the second sliders 44. The multiple product support blocks 42 spaced apart on the product support plate 41 can stably support multiple products to be pressed, ensuring the product's position is fixed during the pressing process, preventing displacement or deformation of the product during pressing, and improving the quality and efficiency of pressing. The cooperation of the second guide rails 43 and the second sliders 44 ensures stable vertical movement of the product positioning assembly 6.

[0033] like Figure 2 and Figure 3As shown, in some embodiments, the product positioning component 6 includes a positioning plate 61 and positioning blocks 62. Multiple positioning blocks 62 are arranged at intervals and mounted on the positioning plate 61, which is connected to the second slider 44. The multiple positioning blocks 62 on the positioning plate 61 can accurately position the product to be pressed, ensuring the product's position is accurate during the pressing process, thereby improving the quality and reliability of the pressing. The connection between the positioning plate 61 and the second slider 44 allows the product positioning component 6 to adjust its position quickly and accurately, improving production efficiency.

[0034] like Figure 2 and Figure 3 As shown, in some embodiments, the product support plate 41 includes a main body plate 411 and a bent plate 412. The bent plate 412 is connected to the movable push plate 3. The main body plate 411 has a through hole 8, and the bent portion of the product support block 42 passes through the through hole 8 and is elastically connected to the bent plate 412. The connection between the bent plate 412 and the movable push plate 3 makes the product support plate 41 more stable in the horizontal direction, reducing swaying and displacement during movement. The elastic connection between the bent portion of the product support block 42 and the bent plate 412 provides additional cushioning and shock absorption, extending the service life of the device.

[0035] like Figure 2 As shown, in some embodiments, the bent plate 412 is provided with a clearance groove 9, and one end of the first connecting plate 22 is embedded in the clearance groove 9. The design of the clearance groove 9 effectively utilizes space, allowing the first connecting plate 22 to be embedded therein, reducing the space occupied by the entire device and making the structure more compact.

[0036] like Figure 1 and Figure 4 As shown, in some embodiments, the upper pressing mechanism 100 includes a pressing upper plate 110, a third driving member 120, a pressing plate 130, and pressing heads 140. The driving end of the third driving member 120 is connected to the pressing plate 130, and multiple pressing heads 140 are arranged at intervals and mounted on the pressing plate 130. The third driving member 120, such as a cylinder or electric cylinder, can precisely control the movement of the pressing plate 130, ensuring that the force applied by the pressing heads 140 during the pressing process is uniform and controllable, improving the accuracy and consistency of pressing. Multi-point synchronous pressing reduces the time of a single pressing, improves production efficiency, and is suitable for mass production.

[0037] The present invention relates to an adjustable terminal pressing device. Before pressing the terminals, the positions of the product support component 4 and the product positioning component 6 need to be adjusted. The horizontal pushing component 2 pushes the movable push plate 3 horizontally, thereby causing the product support component 4 to move horizontally, thus adjusting its position. Simultaneously, it can also cause the product positioning component 6 to move horizontally. The vertical pushing component 5 drives the product positioning component 6 vertically, thus adjusting its position. After adjustment, one end of multiple terminal products to be pressed is positioned by the product positioning component 6 and placed on the product support component 4. A terminal strip is placed on the product, and then the upper pressing mechanism 100 presses down to press the product and terminals together.

[0038] In the description of this utility model, it should be understood that terms such as "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0039] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0040] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0041] Although the description of this utility model has been given in conjunction with the specific embodiments described above, it is obvious to those skilled in the art that many substitutions, modifications, and variations can be made based on the above description. Therefore, all such substitutions, modifications, and variations are included within the spirit and scope of the appended claims.

Claims

1. An adjustable crimp terminal device, characterized in that, The device includes an upper pressing mechanism and a lower pressing mechanism. The upper pressing mechanism is suspended above the lower pressing mechanism. The lower pressing mechanism includes a pressing support plate. A horizontal pushing component is mounted on the pressing support plate. The horizontal pushing component is connected to a movable push plate. A product support component is mounted on the upper part of the movable push plate. A vertical pushing component is connected to the lower part of the movable push plate. A product positioning component is connected to the vertical pushing component. The product positioning component moves through a movable slot in the pressing support plate.

2. The adjustable pressure terminal device according to claim 1, characterized in that, The horizontal pushing assembly includes a first driving member and a first connecting plate. The driving end of the first driving member is connected to the first connecting plate, and one end of the first connecting plate is connected to the movable push plate. The lower part of the movable push plate is connected to a first slider, and the first slider is movably connected to a first guide rail. The first guide rail is mounted on the pressing support plate.

3. The adjustable pressure terminal device according to claim 1, characterized in that, The vertical pushing component includes a second driving member and a second connecting plate. The horizontal plate of the second connecting plate is connected to the movable push plate, and the vertical plate of the second connecting plate is connected to the second driving member. The driving end of the second driving member is connected to the product positioning component, and the second driving member can drive the product positioning component to move back and forth in the vertical direction.

4. The adjustable pressure terminal device according to claim 2, characterized in that, The product support assembly includes a product support plate and product support blocks. Multiple product support blocks are arranged at intervals and installed on the product support plate. The product support plate has second guide rails at both ends, and second sliders are movably mounted on the second guide rails. The product positioning assembly is connected to the second sliders.

5. The adjustable pressure terminal device according to claim 4, characterized in that, The product positioning component includes a positioning plate and positioning blocks, with multiple positioning blocks arranged at intervals and mounted on the positioning plate, and the positioning plate connected to the second slider.

6. The adjustable pressure terminal device according to claim 4, characterized in that, The product support plate includes a main plate and a bending plate. The bending plate is connected to the movable push plate. The main plate has a through hole, and the bent part of the product support block passes through the through hole and is elastically connected to the bending plate.

7. The adjustable pressure terminal device according to claim 6, characterized in that, The bending plate is provided with a clearance groove, and one end of the first connecting plate is embedded in the clearance groove.

8. The adjustable pressure terminal device according to claim 1, characterized in that, The upper pressing mechanism includes a pressing plate, a third driving member, a pressing plate, and pressing heads. The driving end of the third driving member is connected to the pressing plate, and a plurality of pressing heads are arranged at intervals and mounted on the pressing plate.