Heat tracing, water draining and water saving system for preparing ammonia from urea

By using a condensation mechanism and a recycling system, the problem of water vapor waste in the urea-to-ammonia process has been solved, enabling rapid condensation and recycling of water vapor, improving enterprise efficiency and reducing environmental pollution.

CN223846241UActive Publication Date: 2026-01-30GUANGDONG YUEDIAN DAPU POWER GENERATION CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202520289424.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-24
Publication Date
2026-01-30
Estimated Expiration
2035-02-24

AI Technical Summary

Technical Problem

The continuous evaporation of water vapor in the existing urea-to-ammonia process leads to water waste and environmental pollution, and reduces the profitability of enterprises.

Method used

It adopts a condensation mechanism and recycling system, including condenser pipes, cooling pipes, water tank, water pump and return pipe. Water vapor is quickly condensed through the cooling pipes and returned to the water tank. Combined with heat dissipation fins and fan blades, the heat dissipation efficiency is improved, realizing the rapid condensation and recycling of water vapor.

Benefits of technology

It enables rapid condensation and recycling of water vapor, reducing water consumption, improving enterprise efficiency, and reducing environmental pollution.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223846241U_ABST
    Figure CN223846241U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of water-saving equipment, and discloses a urea ammonia production heat tracing drainage water-saving system, which comprises a hydrolysis tank, a heat tracing drainage water-saving system and a water-saving water-saving system, and the inside of the top end of the front surface of the hydrolysis tank is fixedly sleeved with a delivery pipe; the condensing mechanism is arranged at the front end of the conveying pipe; the condensation mechanism comprises a condensation pipe, and the interior of the outer surface of the condensation pipe is fixedly connected with the front end of the conveying pipe in a sleeved mode. According to the heat tracing, water draining and water saving system for preparing ammonia from urea, when ammonia and water vapor enter the condensation pipe through the conveying pipe, the water vapor makes contact with the cooling pipe, and due to the fact that the temperature of the cooling pipe is lower than that of the water vapor, the water vapor is rapidly condensed into water drops and flows into the collection box to complete collection; when the water pump runs, cooling liquid in the water tank flows into the cooling pipe, so that the water vapor condensation efficiency of the condensation pipe is guaranteed, and when the valve is opened, water in the collection tank flows back into the cooling tower, so that water vapor can be quickly condensed and recycled.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to water -saving equipment technical field more specifically, the utility model relates to a kind of urea ammonia production heat drainage water-saving system. BACKGROUND

[0002] Ammonia is an inorganic compound, it will decompose into nitrogen and hydrogen at high temperature, has reducing effect, ammonia is important raw material in agriculture, such as urea, ammonium nitrate, ammonium bicarbonate etc., in chemical industry, ammonia is often used to manufacture nitric acid, soda, ammonium salt and other chemical products.

[0003] In prior art, some enterprises use urea hydrolysis to produce ammonia, the operator enters urea solution into hydrolysis reactor via urea solution delivery pump etc., and uses steam to heat hydrolysis, then ammonia enters delivery pipeline with water vapor, to achieve the effect of ammonia production, this method has basic ammonia production function, but in this process, water vapor evaporates continuously, causing a lot of water resources waste, reducing enterprise benefit, and causing certain pollution to environment, so it needs to be improved. SUMMARY

[0004] In order to overcome the deficiencies of the prior art, the utility model provides a kind of urea ammonia production heat drainage water-saving system, with the advantage that water vapor can be rapidly condensed and recycled.

[0005] To achieve the above object, the utility model provides the following technical scheme: a kind of urea ammonia production heat drainage water-saving system, comprising:

[0006] Hydrolysis box, the inside of the front top of the hydrolysis box is fixedly sleeved with delivery pipe;

[0007] Condensing mechanism, the front end of the delivery pipe is provided with condensing mechanism;

[0008] Wherein, the condensing mechanism includes condensing pipe, the inside of the outer surface of the condensing pipe is fixedly sleeved with the front end of the delivery pipe, the inside of the condensing pipe is movably sleeved with cooling pipe, the outer surface of the condensing pipe is fixedly installed with water tank, the inside of the left side of the water tank is fixedly sleeved with the outer surface of both ends of the cooling pipe, one end of the cooling pipe is provided with water pump, the bottom end of the water pump is fixedly connected with the inside of the water tank, the inside of the condensing pipe is fixedly installed with air inlet pipe, the outer surface of the air inlet pipe is movably sleeved with the cooling pipe, the bottom end is fixedly sleeved with collection tank, the inside of the bottom end of the collection tank is fixedly sleeved with reflux pipe, the valve is provided on the reflux pipe.

[0009] As a preferred technical scheme of the utility model, the back of the water tank is fixedly installed with fixed frame, and the back of the fixed frame is fixedly connected with the front of the hydrolysis box.

[0010] As a preferred technical scheme of the utility model, the top end of the condensing pipe is fixedly installed with a vertical pipe, and the top end of the outer surface of the vertical pipe is fixedly sleeved with a gas conveying pipe.

[0011] As a preferred technical scheme of the utility model, the inside of the vertical pipe is fixedly sleeved with a sleeve pipe, the inside of the sleeve pipe is respectively provided with a vertical groove and a limiting groove, the inside of the limiting groove is slidably connected with a moving block, the outer surface of the moving block is fixedly installed with a stopper, and the outer surface of the stopper is movably sleeved with the inside of the sleeve pipe.

[0012] As a preferred technical scheme of the utility model, the top end of the stopper is fixedly installed with a vertical rod, the outer surface of the vertical rod is movably sleeved with a fixing block, and the outer surface of the fixing block is fixedly connected with the inside of the vertical pipe.

[0013] As a preferred technical scheme of the utility model, the bottom end of the fixing block is fixedly installed with a spring, and the bottom end of the spring is fixedly connected with the top end of the stopper.

[0014] As a preferred technical scheme of the utility model, the inside of the top end rear of the hydrolysis box is fixedly sleeved with a liquid inlet pipe, the inside of the hydrolysis box is provided with a heating wire, and the two ends of the heating wire are fixedly sleeved with the inside of the right side of the hydrolysis box.

[0015] As a preferred technical scheme of the utility model, the top end of the water tank is fixedly installed with a heat dissipation fin, the inside of the heat dissipation fin is fixedly sleeved with a heat absorbing copper pipe, and the heat absorbing copper pipe extends to the inside of the water tank.

[0016] As a preferred technical scheme of the utility model, the top end of the water tank is fixedly installed with a support, the top end of the support is fixedly installed with a motor, and the other end of the output shaft of the motor is fixedly sleeved with a rotating shaft.

[0017] As a preferred technical scheme of the utility model, the bottom end of the outer surface of the rotating shaft is fixedly sleeved with a fan blade, and the fan blade is above the top end of the heat dissipation fin.

[0018] Compared with the prior art, the utility model has the advantages of the following:

[0019] 1、The urea ammonia preparation heat tracing water drainage water saving system, when ammonia and water vapor pass through the conveying pipe and enter the inside of the condensing pipe, water vapor will contact the cooling pipe, because the temperature of the cooling pipe is lower than that of water vapor, therefore water vapor will quickly condense into water droplets and flow into the inside of the collecting box to complete collection, when the water pump operates, the cooling liquid in the water tank will flow to the inside of the cooling pipe, thereby guaranteeing the condensing efficiency of the condensing pipe on water vapor, when the valve is opened, the water in the inside of the collecting box will flow back to the inside of the cooling tower, thereby being capable of quickly condensing water vapor and recycling.

[0020] 2、The urea ammonia heating and water saving system, when the cooling liquid in the cooling pipe flows back to the inside of the water tank, the temperature inside the water tank will increase, at this time the heat absorbing copper pipe will absorb the heat inside the water tank and conduct it to the heat dissipation fins, due to the design of the heat dissipation fins, the heat dissipation fins can efficiently dissipate heat from the heat absorbing copper pipe, when the motor is running, the rotating shaft will drive the fan blades to rotate, at this time the fan blades will blow the heat dissipation fins, thereby improving the heat dissipation efficiency of the heat dissipation fins, and the cooling liquid can be quickly cooled.

[0021] 3、The urea ammonia heating and water saving system, when the ammonia gas pressure in the condensing pipe is greater than the spring force of the spring, at this time the stop block will drive the moving block to move upward along the limiting groove, at this time the spring will be compressed, due to the design of the spring, the stop block as a whole will have a good reset effect, due to the design of the vertical groove, when the stop block moves upward, the blocking of the sleeve inside will be removed, at this time the ammonia gas will flow through the vertical groove to the inside of the gas conveying pipe, thereby automatically conveying the ammonia gas. BRIEF DESCRIPTION OF DRAWINGS

[0022] Figure 1 It is a structure schematic diagram of the utility model;

[0023] Figure 2 It is a back view structure schematic diagram of the utility model;

[0024] Figure 3 It is a sectional view structure schematic diagram of the utility model;

[0025] Figure 4 It is a sectional view structure schematic diagram of the heat dissipation fin of the utility model;

[0026] Figure 5 It is a sectional view structure schematic diagram of the sleeve of the utility model;

[0027] Figure 6 It is a sectional view structure schematic diagram of the motor of the utility model.

[0028] In the drawing: 1, hydrolysis tank; 2, conveying pipe; 3, condensing pipe; 4, cooling pipe; 5, water tank; 6, water pump; 7, connecting pipe air inlet pipe; 8, collection tank; 9, backflow pipe; 10, valve; 11, vertical pipe; 12, gas conveying pipe; 13, sleeve; 14, vertical groove; 15, limiting groove; 16, moving block; 17, stop block; 18, vertical rod; 19, fixed block; 20, spring; 21, liquid inlet pipe; 22, heating wire; 23, fixed frame; 24, heat dissipation fin; 25, heat absorbing copper pipe; 26, support; 27, motor; 28, rotating shaft; 29, fan blade. DETAILED DESCRIPTION

[0029] Clearly, the described embodiments are merely a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.

[0030] As shown in Figures 1 to 6 The utility model provides a kind of urea ammonia heating hydrophobic water-saving system, comprising:

[0031] Hydrolysis box 1, the inside of the front top of hydrolysis box 1 is fixedly sleeved with conveying pipe 2;

[0032] Condensing mechanism, condensing mechanism is arranged at the front end of conveying pipe 2;

[0033] Wherein, condensing mechanism includes condensing pipe 3, the inside of the outer surface of condensing pipe 3 is fixedly sleeved with the front end of conveying pipe 2, the inside of condensing pipe 3 is movably sleeved with cooling pipe 4, the outer surface of condensing pipe 3 is fixedly installed with water tank 5, the inside of the left side of water tank 5 is fixedly sleeved with the outer surface of both ends of cooling pipe 4, one end of cooling pipe 4 is provided with water pump 6, the bottom end of water pump 6 is fixedly connected with the inside of water tank 5, the inside of condensing pipe 3 is fixedly installed with air inlet pipe 7, the outer surface of air inlet pipe 7 is movably sleeved with cooling pipe 4, the bottom end of 3 is fixedly sleeved with collection tank 8, the inside of the bottom end of collection tank 8 is fixedly sleeved with backflow pipe 9, valve 10 is provided on backflow pipe 9.

[0034] Because the inside of condensing pipe 3 is provided with cooling pipe 4, when ammonia and water vapor enter the inside of condensing pipe 3 from conveying pipe 2, it will contact with cooling pipe 4, at this time, the inside of cooling pipe 4 will absorb the temperature of water vapor to make water vapor condense into water droplets rapidly, then these water droplets will slide down and fall into the inside of collection tank 8 to complete collection, when valve 10 is opened, at this time, the water in the inside of collection tank 8 will flow back to cooling tower through backflow pipe 9, to achieve the effect of saving system water and reducing water consumption, at the same time, ammonia gas will move to the inside of air inlet pipe 7, when water pump 6 operates, at this time, the cooling liquid in the inside of water tank 5 will flow to the inside of cooling pipe 4, to ensure the condensation efficiency of cooling pipe 4 to water vapor.

[0035] Wherein, the back of water tank 5 is fixedly installed with fixed frame 23, the back of fixed frame 23 is fixedly connected with the front of hydrolysis box 1.

[0036] Because of the design of fixed frame 23, it can play a good supporting role for water tank 5.

[0037] Wherein, the top of condensing pipe 3 is fixedly installed with vertical pipe 11, the top of the outer surface of vertical pipe 11 is fixedly sleeved with gas conveying pipe 12.

[0038] Due to the design of the vertical pipe 11 and the gas conveying pipe 12, the ammonia gas inside the condensing pipe 3 can be conveyed.

[0039] The inner part of the vertical pipe 11 is fixedly sleeved with a sleeve pipe 13, the inner part of the sleeve pipe 13 is respectively provided with a vertical groove 14 and a limiting groove 15, the inner part of the limiting groove 15 is slidably connected with a moving block 16, the outer surface of the moving block 16 is fixedly installed with a stop block 17, and the outer surface of the stop block 17 is movably sleeved with the inner part of the sleeve pipe 13.

[0040] Due to the design of the limiting groove 15, the movement of the moving block 16 is limited, so that the stop block 17 can only drive the moving block 16 to move upward along the inner part of the limiting groove 15. Due to the design of the stop block 17, the inner part of the sleeve pipe 13 can be well shielded. Due to the design of the vertical groove 14, when the stop block 17 moves upward, the vertical groove 14 is affected and the shielding of the inner part of the sleeve pipe 13 is removed, so that the ammonia gas inside the condensing pipe 3 can flow to the inner part of the gas conveying pipe 12 through the vertical groove 14.

[0041] The top end of the stop block 17 is fixedly installed with a vertical rod 18, the outer surface of the vertical rod 18 is movably sleeved with a fixed block 19, and the outer surface of the fixed block 19 is fixedly connected with the inner part of the vertical pipe 11.

[0042] When the stop block 17 moves upward, the vertical rod 18 will move upward along the inner part of the fixed block 19. Due to the design of the fixed block 19 and the vertical rod 18, the stop block 17 can move upward more stably.

[0043] The bottom end of the fixed block 19 is fixedly installed with a spring 20, and the bottom end of the spring 20 is fixedly connected with the top end of the stop block 17.

[0044] When the stop block 17 moves upward, the spring 20 will be compressed. Due to the design of the spring 20, the movement of the stop block 17 can be reset well.

[0045] The inner part of the top end of the hydrolysis box 1 is fixedly sleeved with a liquid inlet pipe 21, the inner part of the hydrolysis box 1 is provided with a heating wire 22, and the two ends of the heating wire 22 are fixedly sleeved with the inner part of the right side of the hydrolysis box 1.

[0046] Due to the design of the liquid inlet pipe 21, the operator can pour the urea solution into the inner part of the hydrolysis box 1 through the liquid inlet pipe 21. Due to the design of the heating wire 22, the urea solution can be heated.

[0047] The top end of the water tank 5 is fixedly installed with a heat dissipation fin 24, the inner part of the heat dissipation fin 24 is fixedly sleeved with a heat absorbing copper pipe 25, and the heat absorbing copper pipe 25 extends to the inner part of the water tank 5.

[0048] Due to the design of the heat-absorbing copper pipe 25, the heat inside the water tank 5 can be absorbed, and due to the design of the heat-dissipating fins 24, the heat absorbed by the heat-absorbing copper pipe 25 can be efficiently dissipated.

[0049] The top end of the water tank 5 is fixedly installed with a support 26, the top end of the support 26 is fixedly installed with a motor 27, and the other end of the output shaft of the motor 27 is fixedly sleeved with a rotating shaft 28.

[0050] When the motor 27 operates, the rotating shaft 28 will rotate at this time.

[0051] The bottom end of the outer surface of the rotating shaft 28 is fixedly sleeved with a fan blade 29, and the fan blade 29 is located above the top end of the heat-dissipating fins 24.

[0052] When the rotating shaft 28 rotates, the fan blade 29 will rotate, and due to the design of the fan blade 29, when the fan blade 29 rotates, the heat-dissipating fins 24 will be blown, so that the heat dissipation efficiency of the heat-dissipating fins 24 can be improved.

[0053] The working principle and use process of the utility model:

[0054] First, the operator pours the urea solution into the inside of the hydrolysis tank 1 from the liquid inlet pipe 21, then the operator starts the heating wire 22, then the urea solution in the hydrolysis tank 1 is evaporated into ammonia and water vapor, at this time the ammonia and water vapor enter the inside of the condensing pipe 3 through the conveying pipe 2, at this time the water vapor contacts the cooling pipe 4 in the condensing pipe 3, then the operator starts the water pump 6, at this time the water pump 6 sucks the cooling liquid in the water tank 5 and transports it into the inside of the cooling pipe 4, at this time the water vapor in the condensing pipe 3 contacts the cooling pipe 4 and is quickly condensed into water droplets, then the water droplets slide downward to the inside of the collecting tank 8 under the influence of gravity to complete collection, when the operator opens the valve 10, at this time the water in the collecting tank 8 flows back to the inside of the cooling tower through the backflow pipe 9, so that the function of quickly condensing and recycling water vapor is achieved, and at the same time the ammonia gas enters the inside of the gas inlet pipe 7;

[0055] When the pressure inside the air inlet pipe 7 increases due to the accumulation of too much ammonia, the block 17 will move under the action of ammonia pressure at this time. The moving block 16 will move along the inside of the limiting groove 15 under the driving of the block 17. Due to the design of the limiting groove 15, the movement of the moving block 16 will be limited so that it can only move up and down. At this time, the moving block 16 will move upward under the driving of the block 17. At the same time, the block 17 will drive the vertical rod 18 to move upward along the inside of the fixed block 19. Due to the design of the vertical groove 14, when the block 17 moves upward, it cannot block the inside of the sleeve 13, so that the ammonia can flow through the vertical groove 14 to the inside of the gas conveying pipe 12, thereby achieving the effect of automatically conveying ammonia. In this process, the spring 20 will be compressed by the block 17. Due to the elastic force of the spring 20, it will have a good resetting effect on the movement of the block 17 as a whole. Therefore, when the ammonia pressure inside the condensing pipe 3 decreases, the vertical rod 18 will drive the block 17 to move downward for resetting, thereby being able to block the inside of the sleeve 13 again.

[0056] Since the cooling liquid inside the cooling pipe 4 can absorb the heat of the inner wall of the condensing pipe 3, when the high-temperature cooling liquid inside the cooling pipe 4 flows back to the inside of the water tank 5, it will increase the temperature of the cooling liquid inside the water tank 5. Due to the design of the heat-absorbing copper pipe 25, it can efficiently absorb the temperature of the cooling liquid inside the water tank 5. Then the heat-absorbing copper pipe 25 will conduct heat to the heat dissipation fins 24. Due to the design of the heat dissipation fins 24, it can greatly increase the heat dissipation area and achieve high-efficiency heat dissipation effect through heat convection. Then the operator starts the motor 27. At this time, the shaft 28 will drive the fan blade 29 to rotate. Due to the design of the fan blade 29, when the fan blade 29 rotates, it will blow the heat dissipation fins 24, thereby improving the heat dissipation efficiency of the heat dissipation fins 24 to achieve the function of rapidly cooling the cooling liquid.

[0057] It should be noted that in this document, the terms such as first and second are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "contain" or any other variant thereof are intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or equipment.

[0058] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A urea ammonia heat tracing hydrophobic water saving system, characterized in that, Include: Hydrolysis box (1), the inside of the front top of the hydrolysis box (1) is fixedly sleeved with a conveying pipe (2); Condensing mechanism, the front end of the conveying pipe (2) is provided with a condensing mechanism; Wherein, the condensing mechanism includes a condensing pipe (3), the inside of the outer surface of the condensing pipe (3) is fixedly sleeved with the front end of the conveying pipe (2), the inside of the condensing pipe (3) is movably sleeved with a cooling pipe (4), the outer surface of the condensing pipe (3) is fixedly installed with a water tank (5), the inside of the left side of the water tank (5) is fixedly sleeved with the outer surface of the two ends of the cooling pipe (4), one end of the cooling pipe (4) is provided with a water pump (6), the bottom end of the water pump (6) is fixedly connected with the inside of the water tank (5), the inside of the condensing pipe (3) is fixedly installed with an air inlet pipe (7), the outer surface of the air inlet pipe (7) is movably sleeved with the cooling pipe (4), the bottom end of the (3) is fixedly sleeved with a collection box (8), the inside of the bottom end of the collection box (8) is fixedly sleeved with a backflow pipe (9), the backflow pipe (9) is provided with a valve (10).

2. The urea heat tracing water conserving drain system of claim 1, wherein: The back surface of the water tank (5) is fixedly installed with a fixed frame (23), the back surface of the fixed frame (23) is fixedly connected with the front surface of the hydrolysis box (1).

3. The urea heat tracing water conserving drain system of claim 1, wherein: The top end of the condensing pipe (3) is fixedly installed with a vertical pipe (11), the top end of the outer surface of the vertical pipe (11) is fixedly sleeved with a gas conveying pipe (12).

4. The urea heat tracing water trap system of claim 3, wherein: The inside of the vertical pipe (11) is fixedly sleeved with a sleeve pipe (13), the inside of the sleeve pipe (13) is respectively provided with a vertical groove (14) and a limiting groove (15), the inside of the limiting groove (15) is slidably connected with a moving block (16), the outer surface of the moving block (16) is fixedly installed with a stop block (17), the outer surface of the stop block (17) is movably sleeved with the inside of the sleeve pipe (13).

5. A urea heat tracing drain water system according to claim 4, wherein: The top end of the stop block (17) is fixedly installed with a vertical rod (18), the outer surface of the vertical rod (18) is movably sleeved with a fixed block (19), the outer surface of the fixed block (19) is fixedly connected with the inside of the vertical pipe (11).

6. A urea heat tracing drain water system according to claim 5, wherein: The bottom end of the fixed block (19) is fixedly installed with a spring (20), the bottom end of the spring (20) is fixedly connected with the top end of the stop block (17).

7. A urea heat tracing water conserving drain system according to claim 1, wherein: The inside of the top end of the rear of the hydrolysis box (1) is fixedly sleeved with a liquid inlet pipe (21), the inside of the hydrolysis box (1) is provided with a heating wire (22), both ends of the heating wire (22) are fixedly sleeved with the inside of the right side of the hydrolysis box (1).

8. A urea heat tracing water conserving drain system according to claim 1, wherein: The top end of the water tank (5) is fixedly installed with a heat dissipation fin (24), the inside of the heat dissipation fin (24) is fixedly sleeved with a heat absorbing copper pipe (25), the heat absorbing copper pipe (25) extends to the inside of the water tank (5).

9. A urea heat tracing water conserving drain system according to claim 1, wherein: The top end of the water tank (5) is fixedly installed with a support (26), the top end of the support (26) is fixedly installed with a motor (27), the other end of the output shaft of the motor (27) is fixedly sleeved with a rotating shaft (28).

10. A urea heat tracing water conserving drain system according to claim 9, wherein: The bottom end of the outer surface of the rotating shaft (28) is fixedly sleeved with a fan blade (29), the fan blade (29) is located above the top end of the heat dissipation fin (24).