Automatic sewage filtering device
By designing an automated wastewater filtration device with an upper and lower pressure chamber structure, and utilizing a pneumatic booster pump and hydraulic cylinder system, the device achieves automated replacement of filter media and high-pressure filtration, solving the problems of low filtration accuracy and high labor intensity in existing technologies. It is suitable for coolant treatment in high-end machine tools.
Patent Information
- Application Number
- CN202520432953.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-13
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2035-03-13
AI Technical Summary
Existing machine tool coolant filtration devices suffer from low filtration accuracy or high labor intensity, especially for high-end machine tools where coolant filtration devices require higher cleanliness and automated filter media replacement.
An automated wastewater filtration device was designed, which adopts an upper pressure chamber and a lower pressure chamber structure. It achieves automated filter media replacement and high-pressure filtration through a pneumatic booster pump and a hydraulic cylinder system. Combined with a filter media winding roller and a motor drive, it achieves automated winding and unwinding of filter media and efficient filtration.
It improves filtration accuracy, reduces labor intensity, and enables efficient filter media replacement and wastewater filtration, making it suitable for coolant treatment in high-end machine tools.
Smart Images

Figure CN223846354U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to sewage filtration technical field, concretely to an automatic sewage filtration device. BACKGROUND
[0002] Machine tool refers to the machine that makes machine, also called working mother machine or tool machine, is usually called machine tool. Generally divided into metal cutting machine tool, forging and pressing machine tool and woodworking machine tool etc., in the processing of iron parts, various machine tools used in the machine shop will produce a large amount of waste, these waste will be left in the cooling liquid of machining, the impurities in the cooling liquid are easy to block the drainage pipeline, the recovered cooling liquid needs to be treated, and high-end machine tools adopt tool internal cooling system, some small size tools, due to the size of the tool, the flow aperture of the cooling liquid is extremely small, which puts forward higher requirements for the cleanliness of the cooling liquid;The existing machine tool cooling liquid filter is usually a filter bag filter or a paper belt filter;The filter bag filter is usually a closed filter tank, which generates a large pressure during filtration, although the filtration precision can be guaranteed, but the filter material used for filtration cannot be automatically replaced, manual replacement is needed, labor intensity is increased, and filtration efficiency is reduced. The paper belt filter is filtered by the pressure generated by the gravity of the cooling liquid, the pressure is small, the filtration precision is low, and the filtration requirement of high precision cannot be met, which is not conducive to the filtration of machine tool cooling liquid, therefore, an automatic sewage filtration device is provided. SUMMARY
[0003] Therefore, the utility model provides an automatic sewage filtration device to solve or alleviate the technical problems in the prior art, at least to provide a beneficial choice.
[0004] The technical scheme of the utility model is as follows: an automatic sewage filtration device, comprising upper pressure bin, lower pressure bin and support, the support is installed on the outside of the lower pressure bin, the upper pressure bin is arranged on the top of the lower pressure bin, twelve upper pressure bin lower oil cylinders are symmetrically installed on the support, the telescopic end of the upper pressure bin lower oil cylinder is fixedly connected to the upper surface of the upper pressure bin, four upper pressure bin lifting oil cylinders are symmetrically installed on the support, the telescopic end of the upper pressure bin lifting oil cylinder is fixedly connected to the upper surface of the upper pressure bin, the top of the support is provided with a first filter material frame, the top of the first filter material frame is provided with a filter material unwinding roller, one side of the support is provided with a second filter material frame, one side of the second filter material frame is provided with a filter material winding roller, the top of the second filter material frame is provided with a winding motor, and the output shaft of the winding motor is fixedly connected to one end of the filter material winding roller.
[0005] Further preferably, a hydraulic oil storage tank is mounted on the top of the support, first and second pneumatic booster pumps are mounted on the two sides of the hydraulic oil storage tank respectively, an upper pressure chamber action hydraulic electromagnetic valve is mounted on the top of the second pneumatic booster pump, a connecting oil delivery pipe is communicated with the oil delivery port of the first pneumatic booster pump, the connecting oil delivery pipe is communicated with the oil delivery port of the second pneumatic booster pump, an upper pressure chamber lower pressing oil delivery pipe is communicated with the oil delivery port of the second pneumatic booster pump, a lower pressing oil cylinder pressure sensor is mounted on the outer side wall of the upper pressure chamber lower pressing oil delivery pipe, pressure chamber oil cylinder distributors are mounted on the oil delivery ports of the twelve upper pressure chamber lower pressing oil cylinders and the four upper pressure chamber lifting oil cylinders respectively, hydraulic oil pipes are communicated with the output ends of the pressure chamber oil cylinder distributors, a second upper pressure chamber lifting oil delivery pipe is communicated with the oil inlet port of the second pneumatic booster pump, a first upper pressure chamber lifting oil delivery pipe is communicated with the outer side wall of the second upper pressure chamber lifting oil delivery pipe, and the first and second upper pressure chamber lifting oil delivery pipes are respectively communicated with the corresponding pressure chamber oil cylinder distributors of the four upper pressure chamber lifting oil cylinders.
[0006] Further preferably, the top of the upper pressure chamber is communicated with a sewage inlet pipe, a pressure chamber pressure sensor is mounted on the outside of the sewage inlet pipe, and a check valve is mounted in the inside of the sewage inlet pipe.
[0007] Further preferably, the bottom of the lower pressure chamber is communicated with a sewage outlet pipe.
[0008] Further preferably, a filter material bracket is mounted on the upper surface of the lower pressure chamber.
[0009] Further preferably, four supporting legs are symmetrically mounted on the bottom of the support.
[0010] The above technical scheme is adopted in the embodiment of the utility model, and the following advantages are achieved.
[0011] The upper pressure chamber is moved by the upper pressure chamber lower pressing oil cylinder, is closed with the lower pressure chamber, the filtration pressure is improved, the filtration precision is increased, when the filter paper is replaced, the upper pressure chamber lifting oil cylinder drives the upper pressure chamber to be unclosed with the lower pressure chamber, the filter material winding roller is driven to rotate by the winding motor, the used filter paper between the lower pressure chamber and the upper pressure chamber is wound, the unused filter paper on the filter material unwinding roller is pulled to the lower pressure chamber and the upper pressure chamber, the filter paper between the lower pressure chamber and the upper pressure chamber is automatically replaced, the labor intensity of the user is reduced, the filtration efficiency is improved, and the filtration of the machine tool cooling liquid is facilitated.
[0012] The above summary is intended to illustrate the present application and is not intended to be limiting thereof. Further aspects, embodiments and features of the present application will become apparent from the detailed description referenced above and the accompanying drawings. BRIEF DESCRIPTION OF DRAWINGS
[0013] In order to more clearly illustrate the technical solutions of the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments or the prior art description will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained from these drawings without creative labor.
[0014] Figure 1 is a structural diagram of the present application;
[0015] Figure 2 is another perspective structural diagram of the present application Figure 1 ;
[0016] Figure 3 is another morphological structural diagram of the present application Figure 2 ;
[0017] Figure 4 is a structural diagram of part of the present application;
[0018] Figure 5 is a one-perspective structural diagram of the present application Figure 4 ;
[0019] Figure 6 is a two-perspective structural diagram of the present application Figure 4 ;
[0020] Figure 7 is a structural diagram of the upper pressure chamber of the present application;
[0021] Figure 8 is a structural diagram of the lower pressure chamber of the present application.
[0022] 1, upper pressure chamber; 2, lower pressure chamber; 3, first pneumatic booster pump; 4, support; 5, upper pressure chamber action hydraulic electromagnetic valve; 6, upper pressure chamber lower pressure oil pipe; 7, first upper pressure chamber lifting oil pipe; 8, connecting oil pipe; 9, second upper pressure chamber lifting oil pipe; 10, hydraulic oil storage pot; 11, pressure chamber pressure sensor; 12, lower pressure cylinder pressure sensor; 13, sewage inlet pipe; 14, upper pressure chamber lower pressure cylinder; 15, upper pressure chamber lifting cylinder; 16, pressure chamber cylinder distributor; 17, hydraulic oil pipe; 18, filter material bracket; 19, first filter material frame; 20, filter material unwinding roller; 21, second filter material frame; 22, filter material winding roller; 23, winding motor; 24, sewage discharge pipe; 25, supporting leg; 26, second pneumatic booster pump; 27, sealing ring. DETAILED DESCRIPTION
[0023] In the following, only certain exemplary embodiments are simply described. As those skilled in the art can recognize, the described embodiments can be modified in various different ways without departing from the spirit or scope of the present application. Therefore, the drawings and the description are considered to be essentially exemplary rather than limiting.
[0024] The embodiments of the present application are described in detail below with reference to the drawings.
[0025] As Figures 1-8 shown, the embodiment of the present application provides an automatic sewage filtering device, which comprises an upper pressure chamber 1, a lower pressure chamber 2 and a support 4, the support 4 is installed outside the lower pressure chamber 2, the upper pressure chamber 1 is arranged at the top of the lower pressure chamber 2, twelve upper pressure chamber lower pressure cylinders 14 are symmetrically installed on the support 4, the telescopic ends of the upper pressure chamber lower pressure cylinders 14 are fixedly connected to the upper surface of the upper pressure chamber 1, four upper pressure chamber lifting cylinders 15 are symmetrically installed on the support 4, the telescopic ends of the upper pressure chamber lifting cylinders 15 are fixedly connected to the upper surface of the upper pressure chamber 1, a first filter material frame 19 is installed on the top of the support 4, a filter material unwinding roller 20 is installed on the top of the first filter material frame 19, a second filter material frame 21 is installed on one side of the support 4, a filter material winding roller 22 is installed on one side of the second filter material frame 21, a winding motor 23 is installed on the top of the second filter material frame 21, and the output shaft of the winding motor 23 is fixedly connected to one end of the filter material winding roller 22.
[0026] In one embodiment, the top of the bracket 4 is provided with a hydraulic oil storage pot 10, and the two sides of the hydraulic oil storage pot 10 are respectively provided with a first pneumatic booster pump 3 and a second pneumatic booster pump 26. The top of the second pneumatic booster pump 26 is provided with an upper pressure chamber action hydraulic electromagnetic valve 5. The oil outlet of the first pneumatic booster pump 3 is communicated with a connecting oil delivery pipe 8. The connecting oil delivery pipe 8 is communicated with the oil inlet of the second pneumatic booster pump 26. The oil outlet of the second pneumatic booster pump 26 is communicated with an upper pressure chamber down pressure oil delivery pipe 6. The outer side wall of the upper pressure chamber down pressure oil delivery pipe 6 is provided with a down pressure cylinder pressure sensor 12. The oil inlets of twelve upper pressure chamber down pressure oil cylinders 14 and four upper pressure chamber lifting oil cylinders 15 are respectively provided with a pressure chamber oil cylinder distributor 16. The output end of the pressure chamber oil cylinder distributor 16 is communicated with a hydraulic oil pipe 17. The oil inlet of the second pneumatic booster pump 26 is communicated with a second upper pressure chamber lifting oil delivery pipe 9. The outer side wall of the second upper pressure chamber lifting oil delivery pipe 9 is communicated with a first upper pressure chamber lifting oil delivery pipe 7. The outer side walls of the first upper pressure chamber lifting oil delivery pipe 7 and the second upper pressure chamber lifting oil delivery pipe 9 are respectively communicated with corresponding pressure chamber oil cylinder distributors 16 of the four upper pressure chamber lifting oil cylinders 15. The twelve upper pressure chamber down pressure oil cylinders 14 and the four upper pressure chamber lifting oil cylinders 15 are respectively communicated with the corresponding pressure chamber oil cylinder distributors 16 to realize synchronous movement.
[0027] In one embodiment, the top of the upper pressure chamber 1 is communicated with a sewage inlet pipe 13. The outer side of the sewage inlet pipe 13 is provided with a pressure chamber pressure sensor 11. The inner side of the sewage inlet pipe 13 is provided with a check valve. The bottom of the upper pressure chamber 1 is provided with a sealing ring 27. The pressure in the upper pressure chamber 1 is detected by the pressure chamber pressure sensor 11 to determine whether the dust and dirt filtered by the filter paper is saturated. The inner side of the sewage inlet pipe 13 is provided with a check valve to prevent sewage from being discharged from the sewage inlet pipe 13.
[0028] In one embodiment, the bottom of the lower pressure chamber 2 is communicated with a sewage discharge pipe 24. The filtered sewage is discharged through the sewage discharge pipe 24.
[0029] In one embodiment, the upper surface of the lower pressure chamber 2 is provided with a filter material bracket 18. When the high-pressure sewage in the upper pressure chamber 1 enters the front of the filter paper to support the strong pressure, the filter paper is prevented from being damaged by the filter material bracket 18.
[0030] In one embodiment, the bottom of the bracket 4 is symmetrically provided with four supporting legs 25. The supporting legs 25 support the bracket 4.
[0031] In operation, this invention works as follows: The first pneumatic booster pump 3 and the second pneumatic booster pump 26 draw hydraulic oil from the upper pressure chamber lifting cylinder 15 through the first upper pressure chamber lifting oil supply pipe 7 and the second upper pressure chamber lifting oil supply pipe 9, causing the upper pressure chamber lifting cylinder 15 to lift the upper pressure chamber 1. Then, the winding motor 23 drives the filter material winding roller 22 to rotate, moving the filter material on the filter material unwinding roller 20, so that the filter material moves between the upper pressure chamber 1 and the lower pressure chamber 2. Then, the first pneumatic booster pump 3 and the second pneumatic booster pump 26 draw hydraulic oil from the hydraulic oil reservoir 10, which is then discharged into the hydraulic oil pipe 17 through the upper pressure chamber lower pressure oil supply pipe 6, and then into the pressure chamber cylinder distributor 16. The pressure chamber cylinder distributor 16 synchronizes the twelve upper pressure chamber lower pressure cylinders 14, causing the upper pressure chamber to lift. The pressure chamber lowering cylinder 14 drives the upper pressure chamber 1 to press down, pressing the filter media. The sealing ring 27 on the upper pressure chamber 1 improves the sealing between it and the lower pressure chamber 2. Then, the sewage enters between the upper pressure chamber 1 and the lower pressure chamber 2 through the sewage inlet pipe 13 and is filtered by the filter media. After filtration, it is discharged through the sewage outlet pipe 24. The pressure in the upper pressure chamber 1 is detected to determine whether the filter paper is saturated with the dust and dirt filtered out. If the pressure reaches the detection value, it means that the filter paper is saturated and needs to be replaced. The upper pressure chamber lifting cylinder 15 drives the upper pressure chamber 1 to lift up. Then, the winding motor 23 drives the filter media winding roller 22 to rotate, which moves the filter media on the filter media unwinding roller 20, so that the filter media moves between the upper pressure chamber 1 and the lower pressure chamber 2. The upper pressure chamber lowering cylinder 14 drives the upper pressure chamber 1 to press down. This process is repeated to achieve automated filtration of sewage.
[0032] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any person skilled in the art can easily conceive of various variations or substitutions within the technical scope disclosed in this utility model, and these should all be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the protection scope of the claims.
Claims
1. An automated sewage filtering device, characterized by: The utility model provides a kind of upper pressure chamber, including upper pressure chamber (1), lower pressure chamber (2) and support (4), the support (4) is installed in the outside of the lower pressure chamber (2), the upper pressure chamber (1) is set in the top of the lower pressure chamber (2), twelve upper pressure chamber lower oil cylinders (14) are symmetrically installed on the support (4), the telescopic end of the upper pressure chamber lower oil cylinder (14) is fixedly connected to the upper surface of the upper pressure chamber (1), four upper pressure chamber lifting oil cylinders (15) are symmetrically installed on the support (4), the telescopic end of the upper pressure chamber lifting oil cylinder (15) is fixedly connected to the upper surface of the upper pressure chamber (1), first filter material frame (19) is installed on the top of the support (4), filter material unwinding roller (20) is installed on the top of the first filter material frame (19), second filter material frame (21) is installed on one side of the support (4), filter material winding roller (22) is installed on one side of the second filter material frame (21), winding motor (23) is installed on the top of the second filter material frame (21), the output shaft of the winding motor (23) is fixedly connected with one end of the filter material winding roller (22).
2. The automatic sewage filtering device according to claim 1, wherein: The top of the support (4) is installed with a hydraulic oil storage pot (10), the two sides of the hydraulic oil storage pot (10) are respectively installed with a first pneumatic booster pump (3) and a second pneumatic booster pump (26), the top of the second pneumatic booster pump (26) is installed with an upper pressure chamber action hydraulic electromagnetic valve (5), the oil inlet of the first pneumatic booster pump (3) is communicated with a connecting oil pipe (8), the connecting oil pipe (8) is communicated with the oil inlet of the second pneumatic booster pump (26), the oil outlet of the second pneumatic booster pump (26) is communicated with an upper pressure chamber lower pressing oil pipe (6), the outer side wall of the upper pressure chamber lower pressing oil pipe (6) is installed with a lower pressing oil cylinder pressure sensor (12), the oil inlets of twelve upper pressure chamber lower oil cylinders (14) and four upper pressure chamber lifting oil cylinders (15) are respectively installed with a pressure chamber oil cylinder distributor (16) at one end of the upper pressure chamber lower pressing oil pipe (6), the output end of the pressure chamber oil cylinder distributor (16) is communicated with a hydraulic oil pipe (17), the oil inlet of the second pneumatic booster pump (26) is communicated with a second upper pressure chamber lifting oil pipe (9), the outer side wall of the second upper pressure chamber lifting oil pipe (9) is communicated with a first upper pressure chamber lifting oil pipe (7), the outer side walls of the first upper pressure chamber lifting oil pipe (7) and the second upper pressure chamber lifting oil pipe (9) are respectively communicated with corresponding pressure chamber oil cylinder distributors (16) of four upper pressure chamber lifting oil cylinders (15).
3. The automated sewage filtering device of claim 1, wherein: The top of the upper pressure chamber (1) is communicated with a sewage inlet pipe (13), the outer part of the sewage inlet pipe (13) is installed with a pressure chamber pressure sensor (11), the inside of the sewage inlet pipe (13) is installed with a check valve, the bottom of the upper pressure chamber (1) is installed with a sealing ring (27).
4. The automated sewage filtering device of claim 1, wherein: The bottom of the lower pressure chamber (2) is communicated with a sewage outlet pipe (24).
5. The automated sewage filtering device of claim 1, wherein: The upper surface of the lower pressure chamber (2) is installed with a filter material bracket (18).
6. The automated sewage filtering device of claim 1, wherein: The bottom of the support (4) is symmetrically provided with four supporting legs (25).