Filter cloth deviation rectification sensing device of sludge dewatering machine

By detecting filter cloth misalignment using an infrared sensor and driving a drag roller to automatically correct the misalignment, the problem of high labor intensity and contact with dirt caused by manual filter cloth correction is solved, realizing automated filter cloth correction and improving operational convenience.

CN223846418UActive Publication Date: 2026-01-30ZHONGYUAN ECOLOGICAL ENVIRONMENT TECHNOLOGY INNOVATION CENTER (HENAN) CO LTD
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Patent Information

Application Number
CN202520172583.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-24
Publication Date
2026-01-30
Estimated Expiration
2035-01-24

AI Technical Summary

Technical Problem

In existing sludge dewatering machines, filter cloth alignment mainly relies on manual operation, which results in a large workload and frequent contact between workers and dirty filter cloth, causing inconvenience.

Method used

Infrared sensors are used to detect filter cloth misalignment. A push block is driven by a lead screw and a sliding seat, which in turn moves the drag roller along the axis to achieve automatic correction and reduce manual intervention.

Benefits of technology

It enables automatic correction of filter cloth deviation, reduces the workload of staff, avoids direct contact with dirty filter cloth, and improves the ease of operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of sludge dewatering, and discloses a filter cloth deviation rectifying sensing device of a sludge dewatering machine, which comprises two supports and rotating supports respectively fixed on the supports, the two rotating supports are provided with the same rotating shaft, and the rotating shaft is provided with a dragging roller for rectifying the deviation of filter cloth; a driving disc positioned in the rotating support is mounted at the end part of the rotating shaft; and lead screws are installed in the two supports in the length direction correspondingly, sliding bases are installed on the lead screws in a threaded mode, pushing blocks extending to the outer portions of the supports are fixed to the tops of the sliding bases, and driving faces used in cooperation with the driving discs are formed in the side portions of the pushing blocks. Through cooperation of a lead screw and a sliding seat, a pushing block can be driven to move, a driving disc can be extruded through a driving face on the side portion of the pushing block, and the driving disc can drive a dragging roller to move in the axis direction through a rotating shaft, so that the filter cloth deviation rectifying effect is achieved, a traditional manual deviation rectifying mode is replaced, and the deviation rectifying efficiency is improved. And the labor capacity of workers is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to sludge dewatering technical field, concretely is a kind of sludge dewatering machine filter cloth deviation sensing device. BACKGROUND

[0002] Vertical sludge deep filter dewatering equipment is gradually rising mechanical dewatering equipment in recent years, relative common sludge dewatering machine it has system simple, body is larger, operating cost is lower, utilize high pressure mechanical vertical extrusion sludge etc.

[0003] Due to the fact that the belt filter cloth is usually large, deviation or inclination phenomenon usually occurs during folding, and the deviated filter cloth needs to be corrected. At present, when correcting the filter cloth, manual dragging of the filter cloth is mostly used. This kind of correction has the following disadvantages: first, the operator needs to operate frequently, resulting in a large workload; second, since the filter cloth is dirty, the operator needs to clean his hands after each dragging, which is inconvenient for the operator.

[0004] Therefore, we propose a sludge dewatering machine filter cloth deviation sensing device to solve the above problems. UTILITY MODEL CONTENTS

[0005] The utility model aims to solve the above technical problems.

[0006] To achieve the above purpose, the utility model adopts the following technical solutions: a sludge dewatering machine filter cloth deviation sensing device, comprising two supports and rotating supports fixed on the supports, a rotating shaft is installed on the two rotating supports, and a dragging roller for correcting the filter cloth is installed on the rotating shaft; a driving disc is installed at the end of the rotating shaft inside the rotating support; a lead screw is installed inside each support along the length direction, and a sliding seat is threadedly installed on the lead screw; a pushing block extending to the outside of the support is fixed to the top of the sliding seat, and a driving surface cooperating with the driving disc is formed on the side of the pushing block.

[0007] Further, two mounting sleeves are rotatably installed on the two sides of the rotating support, and the two mounting sleeves are located on the two sides of the driving disc, respectively.

[0008] Further, a guide rod is fixed to the inner side wall and the inner bottom wall of the support along the length direction, respectively, and a guide groove cooperating with the guide rod is formed on the two sides and the bottom of the sliding seat.

[0009] Further, one end of the lead screw is provided with a driving source through the support.

[0010] Further, the two supports are provided with a U-shaped support at the end, the U-shaped support is provided with a mounting seat at the two sides, an infrared sensor for detecting the filter cloth is mounted below the mounting seat, the output end of the infrared sensor is electrically connected with a controller through wires, and the output end of the controller is electrically connected with the driving source through wires.

[0011] Further, the top of the U-shaped support is provided with an adjusting hole, and the adjusting hole is provided with a mounting shaft fixedly connected with the mounting seat, and the top of the mounting shaft is provided with a locking nut screwed through the adjusting hole.

[0012] Further, the driving surface is an inclined surface or an arc surface.

[0013] The utility model discloses the beneficial effects of the following:

[0014] The utility model discloses the cooperation of lead screw and sliding seat can drive pusher block to remove, and the drive surface of pusher block side part can extrude drive disc, and drive disc can drive drag roller along the axial direction and remove in the process of drag roller along the axial movement, and drag roller plays the role of rectifying filter cloth in the process of along the axial movement, replaces traditional manual rectification mode, and alleviates the labor of staff, and staff also need not with filter cloth contact, provides the convenience for staff. DRAWINGS

[0015] Figure 1 It is the three-dimensional structure schematic diagram of the utility model;

[0016] Figure 2 It is the local structure schematic diagram of the utility model;

[0017] Figure 3 It is the three-dimensional structure schematic diagram of rotating shaft, drag roller, drive disc and mounting sleeve in the utility model;

[0018] Figure 4 It is the internal structure schematic diagram of support in the utility model;

[0019] Figure 5 It is the local structure schematic diagram of the utility model.

[0020] The names corresponding to the marks in the drawing are as follows:

[0021] 1, support; 2, rotating support; 3, rotating shaft; 4, drag roller; 5, driving disc; 6, screw rod; 7, sliding seat; 8, push block; 9, driving surface; 10, mounting sleeve; 11, guide rod; 12, guide groove; 14, U-shaped support; 15, mounting seat; 16, infrared sensor; 17, controller; 18, adjusting hole; 19, mounting shaft; 20, locking nut. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art belong to the scope of protection of the utility model.

[0023] Embodiments of the utility model:

[0024] A kind of sludge dewatering machine filter cloth deviation sensing device, including two mutually parallel supports 1, the top of two supports 1 is respectively fixed with rotating support 2;And same rotating shaft 3 is rotatably installed on two rotating supports 2, so that rotating shaft 3 can rotate between two rotating supports 2;Rotating shaft 3 is fixed with drag roller 4, by the setting of drag roller 4, play the role of deviation correction to filter cloth a;

[0025] In detail: the two sides of rotating support 2 are respectively fixed with mounting sleeve 10, and two mounting sleeves 10 are coaxial, two mounting sleeves 10 are respectively sleeved on rotating shaft 3, rotating shaft 3 not only can rotate on two mounting sleeves 10, but also can move horizontally along the axial direction;

[0026] The two ends of rotating support 2 are also respectively fixed with driving disc 5, and each driving disc 5 is located between two mounting sleeves 10;It needs to be explained that: one side of driving disc 5 is provided with an inclined angle.

[0027] Support 1 is mounted with screw rod 6 along the length direction, screw rod 6 is preferably bidirectional screw rod, one end of screw rod 6 is provided with driving source (not shown in the figure) penetrating support 1, and the driving source is motor, which plays a role of driving screw rod 6 by the setting of driving source;And the two ends of screw rod 6 are respectively threadedly installed with sliding seat 7, screw rod 6 can drive two sliding seats 7 to move in opposite or opposite directions;The top of each sliding seat 7 is fixed with push block 8 extending to the outside of support 1, and the opposite side of two push blocks 8 is provided with driving surface 9, in detail: driving surface 9 is inclined surface or slope;By the setting of driving surface 9, the inclined angle of driving disc 5 can be extruded;Driving disc 5 drives drag roller 4 to move along the axial direction through rotating shaft 3, thereby playing the role of deviation correction to filter cloth;

[0028] It should be noted that the two inner side walls and the inner bottom wall of the support 1 are respectively fixed with guide rods 11 along the length direction, and the two sides and the bottom of the sliding seat 7 are provided with guide grooves 12, and the guide grooves 12 slide on the guide rods 11. Through the cooperation of the guide rods 11 and the guide grooves 12, the sliding seat 7 is limited, preventing the sliding seat 7 from rotating during movement.

[0029] The ends of the two supports 1 are provided with the same "U"-shaped support 14, and the upper part of the "U"-shaped support 14 is provided with two adjusting holes 18, respectively. An installation shaft 19 is slidably installed in each adjusting hole 18, so that the installation shaft 19 can be adjusted on the adjusting hole 18. A locking nut 20 is threadedly installed on the upper part of the installation shaft 19. Through the setting of the locking nut 20, the installation shaft 19 is fastened, preventing the installation shaft 19 from loosening during use. A gasket 21 is provided between the locking nut 20 and the "U"-shaped support 14 and is sleeved on the installation shaft 19. Through the setting of the gasket 21, the fastening effect is further improved. The bottom end of the installation shaft 19 is fixed with an "L"-shaped mounting seat 15 which passes through the adjusting hole 18, and an infrared sensor 16 is installed below the mounting seat 15. Through the setting of the infrared sensor 16, it is used for detecting whether the filter cloth is deviated or not.

[0030] It should be noted that the output ends of the two infrared sensors 16 are respectively electrically connected with controllers (not shown in the figure) through wires, and the output ends of the two controllers are electrically connected with driving sources through wires, so that the two driving sources can be controlled separately.

[0031] Before correcting the filter cloth, the distance between the two infrared sensors 16 can be adjusted according to the width of the filter cloth. When adjusting the infrared sensor 16, first loosen the locking nut 20 so that the installation shaft 19 can move in the adjusting hole 18 along the length direction. The installation shaft 19 drives the infrared sensor 16 to move through the mounting seat 15, so that the distance between the two infrared sensors 16 can be adjusted according to the width of the filter cloth a.

[0032] If the filter cloth deviates, the infrared sensor 16 cannot detect the filter cloth a. The information detected by the infrared sensor 16 is transmitted to the controller, and the controller controls the corresponding driving source. The driving source can drive the lead screw 6 to rotate. During the rotation of the lead screw 6, the two sliding seats 7 can move in opposite directions. When the two sliding seats 7 drive the push blocks 8 to move in opposite directions, the driving surface 9 of the push block 8 can extrude the inclination angle of the driving disc 5. Under the extrusion of the driving disc 5, the rotating shaft 3 can move along the axis direction. The rotating shaft 3 can drive the filter cloth a to correct the deviation through the drag roller 4. Thus, the deviation correction work is completed. If the infrared sensor 16 detects the filter cloth, the driving source drives the lead screw 6 to rotate in the opposite direction, so as to drive the two sliding seats 7 to move in the opposite direction, so that the push block 8 above the sliding seat 7 is separated from the driving disc 5.

Claims

1. A sludge dewatering machine filter cloth deviation correction induction device, comprising two supports (1) and rotating supports (2) fixed on the supports (1) respectively, a same rotating shaft (3) is installed on the two rotating supports (2), and a dragging roller (4) for correcting the filter cloth deviation is installed on the rotating shaft (3); characterized in that: The end of the rotating shaft (3) is provided with a driving disc (5) in the rotating support (2); the inner part of each of the two supports (1) is provided with a screw rod (6) along the length direction, and the screw rod (6) is provided with a sliding seat (7) in a threaded mode, the top of the sliding seat (7) is fixedly provided with a pushing block (8) extending to the outside of the support (1), and the side of the pushing block (8) is provided with a driving surface (9) matched with the driving disc (5).

2. A filter cloth deviation correction inductive device for a sludge dewaterer according to claim 1, characterized in that: The two sides of the rotating support (2) are rotatably provided with mounting sleeves (10), and the two mounting sleeves (10) are located on the two sides of the driving disc (5), and the two mounting sleeves (10) are sleeved on the rotating shaft (3).

3. The filter cloth deviation correction inductive device of a sludge dewaterer according to claim 1, characterized in that: The inner side wall and the inner bottom wall of the support (1) are fixedly provided with guide rods (11) along the length direction, respectively, and the two sides and the bottom of the sliding seat (7) are provided with guide grooves (12) matched with the guide rods (11).

4. The filter cloth deviation sensing inductive device for a sludge dehydrator of claim 1, wherein: One end of the screw rod (6) is provided with a driving source (13) penetrating through the support (1).

5. The filter cloth deviation sensing inductive device for a sludge dehydrator of claim 1, wherein: The ends of the two supports (1) are provided with the same "U"-shaped support (14), the two sides of the "U"-shaped support (14) are provided with mounting seats (15), respectively, the lower part of the mounting seat (15) is provided with an infrared sensor (16) for detecting filter cloth, the output end of the infrared sensor (16) is electrically connected with a controller through wires, and the output end of the controller is electrically connected with the driving source through wires.

6. A filter cloth correction inductive device for a sludge dehydrator according to claim 5, characterized in that: The top of the "U"-shaped support (14) is provided with an adjusting hole (18), the inside of the adjusting hole (18) is provided with a mounting shaft (19) fixedly connected with the mounting seat (15), the top of the mounting shaft (19) is provided with a locking nut (20) in a threaded mode penetrating through the adjusting hole (18), and a gasket (21) is arranged between the locking nut (20) and the "U"-shaped support (14).

7. A filter cloth correction inductive device for a sludge dehydrator according to claim 5, characterized in that: The driving surface (9) is an inclined surface or an arc surface.