Konjac vermicelli stirring and processing equipment
By introducing a jacket, heating and cooling mechanism into the konjac noodle mixing and processing equipment, combined with a cleaning brush, the problems of slow dissolution and clumping in konjac noodle processing are solved, achieving rapid swelling and gelatinization of konjac noodles and ensuring the stability of product quality.
Patent Information
- Application Number
- CN202423139219.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2034-12-19
AI Technical Summary
During the processing of konjac noodles, konjac flour has poor water absorption, is difficult to dissolve quickly, and is prone to clumping, which affects the uniformity of mixing and subsequent molding processes, resulting in unstable product quality.
A konjac noodle mixing and processing device was designed, equipped with a jacket, heating mechanism and cooling mechanism. Through precise temperature control, the konjac powder is rapidly swollen and gelatinized. Combined with a cleaning brush to remove residual materials, the device ensures uniform mixing and product quality.
This process enables rapid swelling and gelatinization of konjac noodles, ensuring stable product toughness and texture, avoiding excessive gelatinization and degradation, and improving product quality stability.
Smart Images
Figure CN223846709U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to konjak vermicelli processing technical field especially relates to a kind of konjak vermicelli stirring processing equipment. BACKGROUND
[0002] Konjac mainly contains polysaccharides, such as glucamannan, mannose, etc. Organic acids, such as citric acid, cinnamic acid, and heneicosene, etc. Konjak vermicelli is a kind of vermicelli. During the processing, the raw materials need to be milled, dewatered, stirred and high-temperature cured. During the stirring process, stirring equipment needs to be used for stirring.
[0003] Konjak powder is made from konjak tubers through drying and crushing. The core component, glucosan, has special physicochemical properties. Under normal temperature conditions, konjak powder has poor water absorption, and water molecules are difficult to quickly penetrate into the internal particles, resulting in slow dissolution. Moreover, the particles are easy to form agglomerates of different sizes due to electrostatic action and hydrogen bonding. This not only hinders the uniform mixing of raw materials, but also affects the subsequent forming process, and cannot guarantee the stable quality of konjak vermicelli. To break this limitation of raw material properties, precise temperature control is essential. Heating can give molecules enough energy to speed up the swelling and gelatinization process. UTILITY MODEL CONTENT
[0004] The utility model aims at solving the problems in the background art and proposes a kind of konjak vermicelli stirring processing equipment.
[0005] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme:
[0006] A kind of konjak vermicelli stirring processing equipment, including barrel, the side wall of the barrel is fixedly connected with jacket, the inside of the jacket is equipped with cavity, the top center of the barrel is penetrated and is rotationally connected with rotating rod, the side wall of the rotating rod is installed with multiple stirring paddles, the rotating rod is fixedly connected with cleaning brush by two fixed rods, the cleaning brush is in abutment with the inner wall of barrel, the top center of the barrel is fixedly installed with motor, heating mechanism is provided on the jacket, cooling mechanism is provided on the jacket.
[0007] Preferably, the heating mechanism includes a heating pipe penetrating and welded on the outer wall of the jacket, and the heating interface is fixedly connected to the end of the heating pipe away from the jacket.
[0008] Preferably, the cooling mechanism includes a cooling pipe penetrating and welded on the outer wall of the jacket, and the cooling interface is fixedly connected to the end of the cooling pipe away from the jacket.
[0009] Preferably, the bottom of the jacket is penetrated and welded with a water outlet pipe, and the bottom of the barrel is welded with a discharge pipe. The heating interface, cooling interface, water outlet pipe and discharge pipe are all provided with valves.
[0010] Preferably, the top of the barrel is provided with a temperature sensor, the sensing end of the temperature sensor penetrates through the top of the barrel and extends into the interior of the barrel, and the top of the barrel is welded with a feeding pipe.
[0011] Preferably, the inner bottom of the barrel is in a funnel structure, which is used for assisting the discharge of the material.
[0012] Compared with the prior art, the present application has the following beneficial effects:
[0013] 1. The jacket, heating mechanism and cooling mechanism are arranged, so that the material can be heated to an ideal interval of 40-60℃, the molecular thermal motion is accelerated, the water molecules rapidly penetrate into the fine powder particles, the caking is broken, the raw material is fully swollen and gelatinized in a short time, and is uniformly mixed. Meanwhile, the cooling mechanism can rapidly cool down, so that the physicochemical properties of the konjac slurry are stabilized, the excessive gelatinization and degradation of the glucomannan due to continuous heating are prevented, the konjac vermicelli product has ideal toughness, elasticity and taste, and the stability of the product quality is maintained.
[0014] 2. The cleaning brush is arranged, the inner wall of the barrel is closely attached, and the residual konjac material attached to the inner wall of the barrel can be rapidly scraped off by the friction force. If the residual konjac material is not cleaned in time, the residual konjac material will be mixed into the new raw material during the next batch of stirring, the raw material ratio is unbalanced, and the taste, toughness and other quality indexes of the konjac vermicelli are affected. BRIEF DESCRIPTION OF DRAWINGS
[0015] Fig. 1 The present application provides a structure diagram of a konjac vermicelli stirring and processing equipment;
[0016] Fig. 2 The present application provides a structure diagram of a konjac vermicelli stirring and processing equipment;
[0017] Fig. 3 The present application provides a structure diagram of a konjac vermicelli stirring and processing equipment;
[0018] In the drawing: 1 barrel, 2 jacket, 3 heating pipeline, 4 heating interface, 5 cooling pipeline, 6 cooling interface, 7 water outlet pipe, 8 rotating rod, 9 motor, 10 cavity, 11 stirring paddle, 12 cleaning brush, 13 discharge pipe, 14 temperature sensor, 15 valve, 16 feeding pipe. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments.
[0020] Referring to Figs. 1-3 A konjac vermicelli stirring processing equipment, the side wall of the barrel body 1 is fixedly connected with a jacket 2, the jacket 2 is circular, closely fits the outside wall of the barrel body 1, the inner diameter is matched with the outer diameter of the barrel body 1, the jacket 2 is used for containing heating or cooling medium, a cavity 10 is arranged in the jacket 2, a rotating rod 8 is rotatably connected to the top center of the barrel body 1;
[0021] A plurality of stirring paddles 11 are mounted on the side wall of the rotating rod 8 and are longitudinally distributed along the central axis of the barrel body 1, the stirring paddles 11 located in the upper end cylindrical barrel body 1 are relatively large in size, the stirring paddles 11 located in the bottom funnel-shaped barrel body 1 are relatively small in size, so as to accurately stir the material in the material collection and discharge area, the rotating rod 8 is fixedly connected with a cleaning brush 12 through two fixing rods, the cleaning brush 12 abuts against the inner wall of the barrel body 1, and is used for driving the cleaning brush 12 to rotate along the inner wall of the barrel body 1 to clean the konjac material remaining on the inner wall of the barrel body 1, a motor 9 is fixedly installed at the top center of the barrel body 1, the output end of the motor 9 is fixedly connected with the top of the rotating rod 8, a heating mechanism is arranged on the jacket 2, and a cooling mechanism is arranged on the jacket 2;
[0022] The heating mechanism comprises a heating pipeline 3 penetrating and welded on the outer wall of the jacket 2, and the heating pipeline 3 is fixedly connected with a heating interface 4 at the end away from the jacket 2, the cooling mechanism comprises a cooling pipeline 5 penetrating and welded on the outer wall of the jacket 2, and the cooling pipeline 5 is fixedly connected with a cooling interface 6 at the end away from the jacket 2, and the heating pipeline 3, the heating interface 4, the cooling pipeline 5, the cooling interface 6 and the jacket 2 are communicated;
[0023] A water outlet pipe 7 penetrating and welded at the bottom of the jacket 2 is in communication with the jacket 2, and a discharge pipe 13 is welded at the bottom of the barrel body 1, the heating interface 4, the cooling interface 6, the water outlet pipe 7 and the discharge pipe 13 are all provided with valves 15, a temperature sensor 14 is installed at the top of the barrel body 1 and used for observing the temperature in the barrel body 1, the sensing end of the temperature sensor 14 penetrates the top of the barrel body 1 and extends into the barrel body 1, a feeding pipe 16 is welded at the top of the barrel body 1, the inner bottom of the barrel body 1 is in a funnel-shaped structure, the funnel-shaped structure is used for assisting material discharge, the taper angle ranges from 30° to 60°, so that the material can smoothly slide to the discharge pipe 13 under the action of gravity.
[0024] The detailed working process of the utility model is as follows:
[0025] Firstly, konjac powder is poured into the barrel body 1 along the feeding pipe 16, then an appropriate amount of water is poured, the valve 15 of the heating interface 4 is opened, the steam system is started, and steam enters the cavity 10 from the heating interface 4 and the heating pipeline 3, and the temperature sensor 14 is observed until the ideal temperature of 40-60℃ is reached.
[0026] The starting motor 9 drives the rotating rod 8 to rotate and drive the stirring paddle 11 to stir, and at the same time, the cleaning brush 12 is driven to rotate along the inner wall of the barrel 1 to scrape off the konjac powder newly adhered to the inner wall of the barrel 1.
[0027] When the stirring is completed or the process requires cooling, the valve 15 of the heating interface 4 is closed, the valve 15 of the water outlet pipe 7 is opened to discharge the steam in the cavity 10, and the valve 15 of the cooling interface 6 is opened to allow cold water to enter the cavity 10 along the cooling interface 6 and the cooling pipeline 5 to take away heat.
[0028] After the cooling is completed, the valve 15 of the discharge pipe 13 is opened, and the konjac pulp in the barrel 1 is discharged from the discharge pipe 13 under the action of gravity.
[0029] The above is only the preferred specific implementation mode of the present application, but the protection scope of the present application is not limited to this. Any skilled person in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.
Claims
1. A konjak vermicelli stirring processing equipment comprising a barrel body (1), characterized in that: The side wall of the barrel body (1) is fixedly connected with a jacket (2), the inside of the jacket (2) is provided with a cavity (10), the top center of the barrel body (1) is penetrated and rotationally connected with a rotating rod (8), the side wall of the rotating rod (8) is installed with a plurality of stirring paddles (11), the rotating rod (8) is fixedly connected with a cleaning brush (12) through two fixing rods, the cleaning brush (12) abuts against the inner wall of the barrel body (1), the top center of the barrel body (1) is fixedly installed with a motor (9), the jacket (2) is provided with a heating mechanism, and the jacket (2) is provided with a cooling mechanism.
2. The konjak vermicelli stirring processing apparatus according to claim 1, characterized by: The heating mechanism comprises a heating pipeline (3) penetrating and welded on the outer wall of the jacket (2), and one end of the heating pipeline (3) away from the jacket (2) is fixedly connected with a heating interface (4).
3. The konjak vermicelli stirring processing apparatus according to claim 2, characterized by: The cooling mechanism comprises a cooling pipeline (5) penetrating and welded on the outer wall of the jacket (2), and one end of the cooling pipeline (5) away from the jacket (2) is fixedly connected with a cooling interface (6).
4. The konjak vermicelli stirring processing apparatus according to claim 3, characterized by: The bottom of the jacket (2) is penetrated and welded with a water outlet pipe (7), the bottom of the barrel body (1) is welded with a discharge pipe (13), and the heating interface (4), the cooling interface (6), the water outlet pipe (7) and the discharge pipe (13) are all provided with valves (15).
5. The konjak vermicelli stirring processing apparatus according to claim 1, characterized by: The top of the barrel body (1) is installed with a temperature sensor (14), the sensing end of the temperature sensor (14) penetrates the top of the barrel body (1) and extends into the barrel body (1), and the top of the barrel body (1) is welded with a feeding pipe (16).
6. The konjak vermicelli stirring processing apparatus according to claim 1, characterized by: The inner bottom of the barrel body (1) is funnel-shaped, and the funnel-shaped structure is used for assisting material discharge. The heating mechanism comprises a heating pipeline (3) penetrating and welded on the outer wall of the jacket (2), and one end of the heating pipeline (3) away from the jacket (2) is fixedly connected with a heating interface (4).