Alkali polishing slow lifting tank convenient for additive filling
By connecting a PFA hose and a pneumatic diaphragm pump into the alkali blasting slow lifting tank to form an additive delivery pipeline, and using rollers and fixed plates to control the dosage, the problem of poor dehydration in the alkali blasting slow lifting tank was solved, thereby improving production yield and reducing costs.
Patent Information
- Application Number
- CN202423189022.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-02
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2035-12-02
AI Technical Summary
Since the start of production, the airflow marking has remained high. The liquid residue on the alkaline polishing plates has caused a lot of rework and increased the workload of production line employees, as well as wasted costs. The main reason is that the alkaline polishing slow lifting tank lacks additives, resulting in poor dehydration.
A PFA hose and a pneumatic diaphragm pump are connected to the alkali blasting slow lifting tank to form an additive delivery pipeline. The dosage is controlled by a constant pressure tank, and the amount of additive added is controlled by rollers and fixed plates to ensure uniform mixing.
It improved production yield and reduced production costs. Through hardware upgrades and additive processes, it achieved precise addition and uniform mixing of additives, thereby enhancing dehydration properties.
Smart Images
Figure CN223846806U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of slow lifting tank for alkali etching which is convenient for additive filling, and particularly relates to a slow lifting tank for alkali etching which is convenient for additive filling. BACKGROUND
[0002] The slow lifting tank for alkali etching which is convenient for additive filling is a specially designed storage and mixing device, mainly used for processing alkaline solution, which ensures that the additive is fully mixed with the main liquid during the filling process by slowly lifting the liquid, avoids bubbles and unevenness, has corrosion resistance and safety, is suitable for multiple industries such as water treatment, fertilizer production and ore processing, and is usually equipped with a liquid level monitoring system for easy operation and management.
[0003] Since the self-opening line production, the air flow printing index has been high, not only a large number of manpower is spent to check and verify, also causes great difficulty to the further improvement of the yield, at the same time, the patch of alkali etching with liquid is also a big problem, each shift causes a large number of rework, fragments, increases the workload of production line workers, but also wastes cost, through industry research, the root cause lies in that the slow lifting tank for alkali etching has no additive, and simply relies on hot water for pre-dewatering, which has poor dewatering performance. CONTENT OF THE UTILITY MODEL
[0004] The utility model aims at providing a slow lifting tank for alkali etching which is convenient for additive filling, to solve the problem that since the self-opening line production, the air flow printing index has been high, not only a large number of manpower is spent to check and verify, also causes great difficulty to the further improvement of the yield, at the same time, the patch of alkali etching with liquid is also a big problem, each shift causes a large number of rework, fragments, increases the workload of production line workers, but also wastes cost, through industry research, the root cause lies in that the slow lifting tank for alkali etching has no additive, and simply relies on hot water for pre-dewatering, which has poor dewatering performance.
[0005] In order to achieve the above object, the utility model provides the following technical scheme: a slow lifting groove convenient for additive filling is provided, which comprises an additive auxiliary groove, an additive pipeline A is connected to the rear end position of the additive auxiliary groove, a pneumatic diaphragm pump is connected to the other end position of the additive pipeline A, an additive pipeline B is connected to the other interface of the pneumatic diaphragm pump, a constant pressure tank is arranged at the other end position of the additive pipeline B, a PFA hose is arranged at the lower end position of the constant pressure tank, a slow lifting groove body is arranged at the other end position of the PFA hose, a flow channel is arranged at the upper end position of the additive auxiliary groove, a hopper is fixed to the upper end position of the flow channel, a handle is sleeved to the right end position of the flow channel, a sleeving shaft is fixed to the outer wall position of the handle, and the sleeving shaft is sleeved to the inner position of the flow channel, a roller is fixed to the inner side end surface position of the handle, and a plurality of fixed plates are fixed to the outer wall position of the roller.
[0006] Preferably, the additive auxiliary groove is connected to the pneumatic diaphragm pump through the additive pipeline A.
[0007] Preferably, the inlet of the pneumatic diaphragm pump is connected to the additive pipeline A, and the outlet is connected to the constant pressure tank through the additive pipeline B, so that the additive conveying pipeline from the additive auxiliary groove to the constant pressure tank is formed.
[0008] Preferably, the constant pressure tank is connected to the PFA hose at the lower end position.
[0009] Preferably, the PFA hose keeps the constant pressure tank in communication with the slow lifting groove body.
[0010] Preferably, the hopper is arranged at the upper end inlet position of the flow channel, and the hopper is in communication with the flow channel.
[0011] Preferably, the sleeving shaft is arranged at the inner wall position of the flow channel, and the position of the handle is limited.
[0012] Preferably, a plurality of fixed plates are uniformly distributed along the outer wall position of the roller, and the outer side end surface of the fixed plate has a gap with the inner wall position of the flow channel.
[0013] Preferably, the outer wall position of the roller is formed with a blocking space between the adjacent two fixed plates.
[0014] Compared with the prior art, the utility model provides a slow lifting groove convenient for additive filling, which has the following beneficial effects:
[0015] 1. In order to further improve the yield and reduce the production cost, the hardware of the alkali etching slow lifting groove needs to be reformed to adapt to the additive process, a PFA hose is connected below the original constant pressure tank, a hole is opened on the edge of the slow lifting groove body, the PFA hose is inserted into the hole, so that the chemical solution can flow into the slow lifting groove body through the pipeline, the original additive auxiliary groove and the additive constant pressure tank of the machine are connected to the slow lifting groove body through the extension of the liquid supplement pipeline, the additive constant pressure tank is punched by the pneumatic diaphragm pump, the self-supplement amount is controlled by the constant pressure tank, and the additive can be added to the slow lifting groove of the alkali etching groove type machine.
[0016] 2. When adding the additive, the additive auxiliary groove is sleeved with a roller at the internal position of the circulating pipeline to control the addition amount and prevent too much addition, a plurality of fixed plates are fixed at the outer wall position of the roller, the added additive is blocked by the fixed plates, the additive falls into the area between the two fixed plates, the operator holds the handle to control the rotation of the roller, so that the additive blocked by the fixed plates falls into the inside of the additive auxiliary groove, and the additive amount added into the inside of the additive auxiliary groove can be controlled through the above way. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is a structure schematic view of the alkali etching slow lifting groove convenient for additive filling.
[0018] Figure 2 It is a local enlarged structure schematic view of the alkali etching slow lifting groove convenient for additive filling.
[0019] Figure 3 It is a flow circulating pipeline cross section structure schematic view of the alkali etching slow lifting groove convenient for additive filling.
[0020] Figure 4 It is a front view structure schematic view of the roller of the alkali etching slow lifting groove convenient for additive filling.
[0021] In the figure: 1, additive auxiliary groove; 2, additive pipeline A; 3, pneumatic diaphragm pump; 4, additive pipeline B; 5, constant pressure tank; 6, PFA hose; 7, slow lifting groove body; 8, flow circulating pipeline; 9, handle; 10, hopper; 11, roller; 12, fixed plate; 13, sleeving shaft. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0023] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0024] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0025] The utility model provides, for example Figures 1-4 The diagram shows an alkali-polishing slow-lifting trough for easy additive addition, comprising an additive sub-trough 1, an additive pipeline A2 connected to the rear end of the additive sub-trough 1, a pneumatic diaphragm pump 3 connected to the other end of the additive pipeline A2, an additive pipeline B4 connected to the other port of the pneumatic diaphragm pump 3, a constant pressure tank 5 located at the other end of the additive pipeline B4, a PFA hose 6 located at the lower end of the constant pressure tank 5, a slow-lifting trough body 7 located at the other end of the PFA hose 6, a flow pipe 8 located at the upper end of the additive sub-trough 1, a hopper 10 fixed at the upper end of the flow pipe 8, a handle 9 sleeved at the right end of the flow pipe 8, a connecting shaft 13 fixed to the outer wall of the handle 9, and the connecting shaft 13 sleeved inside the flow pipe 8, a roller 11 fixed to the inner end face of the handle 9, and multiple fixing plates 12 fixed to the outer wall of the roller 11.
[0026] Below the original constant pressure tank 5, connect the PFA hose 6. Make a hole at the edge of the slow lifting tank 7 and insert the PFA hose 6 so that the liquid can flow into the slow lifting tank 7. Utilize the machine's original additive auxiliary tank 1 and additive constant pressure tank 5, and connect them to the slow lifting tank 7 by extending the replenishment pipeline. Use the pneumatic diaphragm pump 3 to pump the liquid into the additive constant pressure tank 5. The constant pressure tank 5 controls the self-replenishment amount, so that additives can be added to the slow lifting tank of the alkali throwing machine.
[0027] like Figure 2 and Figure 3As shown, the additive sub-tank 1 is connected with the pneumatic diaphragm pump 3 through the additive pipeline A2, the inlet of the pneumatic diaphragm pump 3 is connected with the additive pipeline A2, and the outlet is connected with the constant pressure tank 5 through the additive pipeline B4, so as to form an additive conveying pipeline from the additive sub-tank 1 to the constant pressure tank 5, the constant pressure tank 5 is connected with the PFA hose 6 at the lower end position, the PFA hose 6 keeps the constant pressure tank 5 in communication with the slow lifting tank body 7, the hopper 10 is located at the upper end inlet position of the flow passage 8, and the hopper 10 is in communication with the flow passage 8, the sleeve shaft 13 is located at the inner wall position of the flow passage 8, and the position of the handle 9 is limited, the plurality of fixed plates 12 are uniformly distributed along the outer wall position of the roller 11, the outer side end face of the fixed plate 12 has a gap at the inner wall position of the flow passage 8, and the adjacent two fixed plates 12 form a blocking space with the outer wall position of the roller 11.
[0028] The plurality of fixed plates 12 are fixed at the outer wall position of the roller 11, the added additives are blocked by the fixed plates 12, and the additives fall into the area between the two fixed plates 12, the operator holds the handle 9 to control the rotation of the roller 11, so that the additives blocked by the fixed plates 12 fall into the inside of the additive sub-tank 1.
[0029] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and not for limiting the present application, although the foregoing detailed description of the present application is made with reference to the foregoing embodiments, for the person skilled in the art, it still can be modified to the technical solutions recorded in the foregoing embodiments, or equivalent replacement of some technical features, any modification, equivalent replacement, improvement, etc. within the spirit and principles of the present application, should be included in the protection scope of the present application.
Claims
1. An alkaline etch slow pull slot for facilitating additive dosing, characterized by, Including additive auxiliary groove (1), the rear end position of additive auxiliary groove (1) is connected with additive pipeline A (2), the other end position of additive pipeline A (2) is connected with pneumatic diaphragm pump (3), another interface of pneumatic diaphragm pump (3) is connected with additive pipeline B (4), the other end position of additive pipeline B (4) is provided with constant pressure tank (5), the lower end position of constant pressure tank (5) is provided with PFA hose (6), the other end position of PFA hose (6) is provided with slow lifting groove body (7), the upper end position of additive auxiliary groove (1) is provided with flow-through pipe (8), the upper end position of flow-through pipe (8) is fixed with hopper (10), the right end position of flow-through pipe (8) is sleeved with handle (9), the outer wall position of handle (9) is fixed with sleeved shaft (13), and the sleeved shaft (13) is sleeved in the inner position of flow-through pipe (8), the inner side end surface position of handle (9) is fixed with roller (11), and the outer wall position of roller (11) is fixed with a plurality of fixed plates (12).
2. A slow draw trough for facilitating the addition of an additive to an alkali bath as defined in claim 1, wherein: The additive auxiliary groove (1) is connected with the pneumatic diaphragm pump (3) through the additive pipeline A (2).
3. A slow draw trough for facilitating the addition of an additive to an alkali bath as defined in claim 2, wherein: The inlet of the pneumatic diaphragm pump (3) is connected with the additive pipeline A (2), and the outlet is connected to the constant pressure tank (5) through the additive pipeline B (4), so as to form the additive delivery pipeline from the additive auxiliary groove (1) to the constant pressure tank (5).
4. The slow draw slot for caustic addition of claim 1, wherein: The constant pressure tank (5) is connected with the PFA hose (6) at the lower end position.
5. A slow draw trough for facilitating the addition of an additive to an alkali bath as defined in claim 4, wherein: The PFA hose (6) keeps the constant pressure tank (5) in communication with the slow lifting groove body (7).
6. The slow draw slot for caustic addition of claim 1, wherein: The hopper (10) is located at the upper end inlet position of the flow-through pipe (8), and the hopper (10) is in communication with the flow-through pipe (8).
7. The slow draw slot for ease of additive dosing caustic dip according to claim 1, wherein: The sleeved shaft (13) is located at the inner wall position of the flow-through pipe (8), and the position of the handle (9) is limited.
8. The slow draw slot for caustic addition according to claim 1, wherein: A plurality of fixed plates (12) are uniformly distributed along the outer wall position of the roller (11), and the outer side end surface of the fixed plate (12) has a gap with the inner wall position of the flow-through pipe (8).
9. A slow draw trough for facilitating the addition of an additive to an alkali bath as defined in claim 8, wherein: Two adjacent fixed plates (12) form a blocking space with the outer wall position of the roller (11).