Low-energy-consumption production equipment for special high-silicon spheroidizing agent for large castings

By designing a high-silica spheroidizing agent production equipment that includes rollers, conveyor belts, storage boxes, and stirring rods, the problems of raw material loss and blockage were solved, achieving low-energy and high-efficiency production.

CN223846856UActive Publication Date: 2026-01-30SHANDONG TONGDAOHE NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202520174289.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-26
Publication Date
2026-01-30
Estimated Expiration
2035-01-26

AI Technical Summary

Technical Problem

Existing high-silica spheroidizing agent production equipment is prone to losses when raw materials are poured in, and the discharge port may be blocked due to the moisture of the raw materials.

Method used

A low-energy production device was designed, comprising a shell, rollers, conveyor belt, inclined plate, storage box, and motor. The rollers compress raw materials into balls, the conveyor belt transports them, the storage box collects lost raw materials, and the motor drives the stirring rod to prevent clogging.

Benefits of technology

It reduces raw material loss, avoids clogging of the discharge port, and improves production efficiency and equipment energy efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses low-energy-consumption production equipment of a special high-silicon spheroidizing agent for a large casting, which relates to production equipment of the high-silicon spheroidizing agent and comprises a shell, a supporting plate is fixedly connected to one side of the outer surface of the shell, a supporting rod is fixedly connected to the bottom of the outer surface of the supporting plate, a discharging port is formed in the top of the outer surface of the shell, and a discharging port is formed in the top of the outer surface of the shell. A power mechanism is arranged at the top of the outer surface of the supporting plate, a roller shaft is arranged in the shell and fixedly connected with the output end of the power mechanism, under the action of the power mechanism, the roller shaft can be driven to rotate, then raw materials can be compressed into high-silicon balls, a conveying belt is arranged on the inner wall of the shell, and under the action of the conveying belt, the raw materials can be compressed into the high-silicon balls. The compressed high-silicon balls can be conveyed to the lower portion, the inner wall of the shell is fixedly connected with an inclined plate, consumed raw materials can be collected through a storage box, and then the loss of the raw materials can be reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a kind of low-energy consumption production equipment of high-silicon spheroidizing agent special for large castings, belong to the production equipment of high-silicon spheroidizing agent. BACKGROUND

[0002] High-silicon spheroidizing agent is mainly used in cast iron field, and its main role is to make graphite precipitate in spherical shape, thereby improving the strength and toughness of cast iron. A unique production equipment is needed when producing high-silicon spheroidizing agent.

[0003] However, when the existing high-silicon spheroidizing agent production equipment pours raw materials into the production equipment to start producing high-silicon spheroidizing agent, a gap is left between the two roller shafts, which can easily cause loss of raw materials. In addition, the raw materials may be blocked in the discharge port due to moisture. UTILITY MODEL CONTENT

[0004] The utility model aims at the deficiencies of the prior art, and provides a kind of low-energy consumption production equipment of high-silicon spheroidizing agent special for large castings, which can save the loss of raw materials during the production of high-silicon spheroidizing agent, and prevent the raw materials from being blocked in the discharge port.

[0005] The utility model realizes the above-mentioned purpose through the following technical scheme. A kind of low-energy consumption production equipment of high-silicon spheroidizing agent special for large castings includes an outer shell, a support plate is fixedly connected to one side of the outer surface of the outer shell, a support rod is fixedly connected to the bottom of the outer surface of the support plate, a discharge port is provided on the top of the outer surface of the outer shell, a power mechanism is provided on the top of the outer surface of the support plate, a roller shaft is provided inside the outer shell, and the output end of the power mechanism is fixedly connected to the roller shaft. Under the action of the power mechanism, the roller shaft can be driven to rotate, thereby compressing the raw materials into high-silicon balls. A conveyor belt is provided on the inner wall of the outer shell. Under the action of the conveyor belt, the compressed high-silicon balls can be conveyed to the lower side. An inclined plate is fixedly connected to the inner wall of the outer shell.

[0006] Preferably, to collect the lost raw materials, a rectangular hole is formed on the surface of the inclined plate. A rectangular frame is fixedly connected to the inner wall of the outer shell. A storage box is inserted and connected to the inner wall of the rectangular frame. A fixed plate is fixedly connected to one side of the outer surface of the storage box.

[0007] Preferably, to make the storage box more stable in the rectangular frame, a fixed hole is formed on the surface of the fixed plate. A return spring is fixedly connected to the inner wall of the rectangular frame. One end of the return spring is fixedly connected to a circular plate. A stop block is fixedly connected to one side of the circular plate. A fixed rod is fixedly connected to one side of the outer surface of the circular plate.

[0008] Preferably, in order to facilitate the collection of high silicon ball, the outer surface of the inclined plate is fixedly connected with a connecting block, and the surface of the connecting block is insertedly connected with a trapezoidal storage slope.

[0009] Preferably, in order to make the trapezoidal storage slope connectable with the shell, a connecting hole is formed in one side of the outer surface of the trapezoidal storage slope.

[0010] Preferably, in order to make the trapezoidal storage slope connectable with the shell more stably, a positioning hole is formed in one side of the outer surface of the inclined plate, and a positioning rod is insertedly connected to one side of the outer surface of the trapezoidal storage slope.

[0011] Preferably, in order to make the trapezoidal storage slope more convenient to move, a moving wheel is rotatably connected to the bottom of the outer surface of the trapezoidal storage slope, a rectangular rod is fixedly connected to the bottom of the outer surface of the trapezoidal storage slope, and a universal wheel is fixedly connected to the bottom of the outer surface of the rectangular rod.

[0012] Preferably, in order to avoid the situation that the feeding opening is blocked due to the moisture of raw materials, a rectangular block is fixedly connected to the top of the outer surface of the shell, a motor is arranged on one side of the outer surface of the rectangular block, an output end of the motor is fixedly connected with a round rod, and the surface of the round rod is fixedly connected with a stirring rod.

[0013] The beneficial effects of the present application are as follows: the low-energy-consumption production equipment for high-silicon nodulizer special for large castings can collect the lost raw materials through the storage box, thereby reducing the loss of raw materials, and the motor can drive the round rod to rotate, thereby rotating in the feeding opening under the action of the stirring rod, and the situation that the feeding opening is blocked due to the moisture of raw materials can be avoided. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the present application;

[0015] Figure 2 It is a schematic diagram of the structure of the rectangular frame in the present application;

[0016] Figure 3 It is a schematic diagram of the fixed rod in the present application;

[0017] Figure 4 It is a schematic diagram of the structure of the trapezoidal storage slope in the present application;

[0018] Figure 5 It is a schematic diagram of the motor in the present application.

[0019] In the diagram: 1. Outer shell; 2. Support plate; 3. Support rod; 4. Discharge port; 5. Power mechanism; 6. Roller; 7. Conveyor belt; 8. Inclined plate; 9. Rectangular hole; 10. Rectangular frame; 11. Storage box; 12. Fixing plate; 13. Fixing hole; 14. Return spring; 15. Circular plate; 16. Stop block; 17. Fixing rod; 18. Connecting block; 19. Trapezoidal storage slope; 20. Connecting hole; 21. Positioning hole; 22. Positioning rod; 23. Moving wheel; 24. Rectangular rod; 25. Universal wheel; 26. Rectangular block; 27. Motor; 28. Round rod; 29. ​​Stirring rod. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figures 1-5 As shown, a low-energy production equipment for high-silicon spheroidizing agent for large castings includes a shell 1. A support plate 2 is fixedly connected to one side of the outer surface of the shell 1. A support rod 3 is fixedly connected to the bottom of the outer surface of the support plate 2. A discharge port 4 is provided at the top of the outer surface of the shell 1. A power mechanism 5 is provided at the top of the outer surface of the support plate 2. A roller 6 is provided inside the shell 1. The roller 6 is fixedly connected to the output end of the power mechanism 5. Under the action of the power mechanism 5, the roller 6 can be driven to rotate, thereby compressing the raw material into high-silicon spheres. A conveyor belt 7 is provided on the inner wall of the shell 1. Under the action of the conveyor belt 7, the compressed high-silicon spheres can be conveyed downwards. An inclined plate 8 is fixedly connected to the inner wall of the shell 1.

[0022] like Figure 1 As shown, a rectangular hole 9 is provided on the surface of the inclined plate 8, and a rectangular frame 10 is fixedly connected to the inner wall of the outer shell 1. A storage box 11 is inserted and connected to the inner wall of the rectangular frame 10. A fixing plate 12 is fixedly connected to one side of the outer surface of the storage box 11. Under the action of the storage box 11, the lost raw materials can be collected.

[0023] like Figure 2As shown, the surface of the fixed plate 12 is provided with a fixed hole 13, the inner wall of the rectangular frame 10 is fixedly connected with a return spring 14, one end of the return spring 14 is fixedly connected with a circular plate 15, one side of the circular plate 15 is fixedly connected with a stop block 16, one side of the outer surface of the circular plate 15 is fixedly connected with a fixed rod 17, when the storage box 11 is inserted into the rectangular frame 10, the fixed rod 17 is pressed to slide on the inner wall of the rectangular frame 10, so that the fixed rod 17 is retracted into the rectangular frame 10, the fixed rod 17 is released, at this time, under the action of the return spring 14, the fixed rod 17 can be ejected from the rectangular frame 10, and then clamped into the fixed hole 13 on the fixed plate 12, so that the storage box 11 is more stable in the rectangular frame 10.

[0024] As shown in the figure, Figure 3 As shown, the outer surface of the inclined plate 8 is fixedly connected with a connecting block 18, the surface of the connecting block 18 is connected with a trapezoidal storage slope 19, the outer surface of the trapezoidal storage slope 19 is provided with a connecting hole 20, the outer surface of the inclined plate 8 is provided with a positioning hole 21, the outer surface of the trapezoidal storage slope 19 is connected with a positioning rod 22, the positioning rod 22 is pressed to slide on the inner wall of the trapezoidal storage slope 19, and then clamped into the positioning hole 21 on the connecting block 18, so that the trapezoidal storage slope 19 can be connected with the connecting block 18.

[0025] As shown in the figure, Figure 4 As shown, the outer surface of the trapezoidal storage slope 19 is rotatably connected with a moving wheel 23 at the bottom, the outer surface of the trapezoidal storage slope 19 is fixedly connected with a rectangular rod 24 at the bottom, the outer surface of the rectangular rod 24 is fixedly connected with a universal wheel 25 at the bottom, under the action of the moving wheel 23 and the universal wheel 25, it is more convenient to move the trapezoidal storage slope 19.

[0026] As shown in the figure, Figure 5 As shown, the outer surface of the housing 1 is fixedly connected with a rectangular block 26 at the top, the outer surface of the rectangular block 26 is provided with a motor 27 at one side, the output end of the motor 27 is fixedly connected with a circular rod 28, and the surface of the circular rod 28 is fixedly connected with a stirring rod 29.

[0027] The utility model discloses a storage box 11 is inserted to the rectangular frame 10, and the fixed rod 17 is pressed to make it slide in the inner wall of rectangular frame 10, and then make the fixed rod 17 retract in rectangular frame 10, after the storage box 11 is inserted to the rectangular frame 10, the fixed rod 17 is loosened, at this time, under the action of reset spring 14, can the fixed rod 17 from the inside of rectangular frame 10 pops out, and then card is in the fixed hole 13 on fixed plate 12, and then pushes trapezoidal storage slope 19, makes the connecting block 18 card in the connecting hole 20 on trapezoidal storage slope 19, at this time, presss the positioning rod 22, makes it slide in the inside of trapezoidal storage slope 19, and then card is in the positioning hole 21 on connecting block 18, and trapezoidal storage slope 19 is fixed on connecting block 18, at this time, can the raw material be poured from the discharge port 4, and then power mechanism 5 can drive roller shaft 6 to rotate, and then raw material is processed, when raw material blocks the discharge port 4, can drive round bar 28 to rotate through motor 27, and under the action of round bar 28, can the raw material that blocks the discharge port 4 is dredged, when the storage box 11 is filled with the raw material of loss, can be taken out, and then the raw material in storage box 11 can be poured into the discharge port 4, reduce the loss of raw material.

[0028] It will be apparent to those skilled in the art that the utility model is not limited to the details of the above-exemplified embodiments, but that the utility model can be implemented in other concrete forms without departing from the spirit or essential characteristics of the utility model. Thus, the embodiments should be considered in all respects as illustrative and not restrictive, the scope of the utility model being defined by the appended claims rather than the above description, and it is intended that all changes and modifications that come within the meaning and range of equivalents of the claims are to be embraced by the utility model. Any reference signs in the claims should not be construed as limiting the claims to the features to which the reference signs are directed.

[0029] Furthermore, it should be understood that, although the present specification is described in terms of embodiments, not every embodiment contains only one independent technical solution, and the specification is described in this way only for the sake of clarity, and those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that those skilled in the art can understand.

Claims

1. A low energy consumption production equipment for high silicon nodulizer special for large castings, comprising a housing (1), characterized in that: The outer surface of the shell (1) is fixedly connected with a support plate (2), the outer surface bottom of the support plate (2) is fixedly connected with a support rod (3), the outer surface top of the shell (1) is provided with a feeding opening (4), the outer surface top of the support plate (2) is provided with a power mechanism (5), the inside of the shell (1) is provided with a roller shaft (6), the roller shaft (6) is fixedly connected with the output end of the power mechanism (5), the inner wall of the shell (1) is provided with a conveyor belt (7), and the inner wall of the shell (1) is fixedly connected with an inclined plate (8).

2. The low energy consumption production plant of high silicon nodulizing agent for heavy castings according to claim 1, characterized in that: The surface of the inclined plate (8) is provided with a rectangular hole (9), the inner wall of the shell (1) is fixedly connected with a rectangular frame (10), the inner wall of the rectangular frame (10) is plug-connected with a storage box (11), and the outer surface of the storage box (11) is fixedly connected with a fixed plate (12) on one side.

3. The low energy consumption production plant of high silicon nodulizing agent for heavy section casting according to claim 2, characterized in that: The surface of the fixed plate (12) is provided with a fixed hole (13), the inner wall of the rectangular frame (10) is fixedly connected with a return spring (14), one end of the return spring (14) is fixedly connected with a circular plate (15), one side of the circular plate (15) is fixedly connected with a stop block (16), and the outer surface of the circular plate (15) is fixedly connected with a fixed rod (17) on one side.

4. The low energy consumption production plant of high silicon nodulizing agent for heavy section casting according to claim 1, characterized in that: The outer surface of the inclined plate (8) is fixedly connected with a connecting block (18) on one side, and the surface of the connecting block (18) is plug-connected with a trapezoidal storage slope (19).

5. The low energy consumption production plant of high silicon nodulizing agent for heavy castings according to claim 4, characterized in that: The outer surface of the trapezoidal storage slope (19) is provided with a connecting hole (20) on one side.

6. The low energy consumption production plant of high silicon nodulizing agent for heavy castings according to claim 5, characterized in that: The outer surface of the inclined plate (8) is provided with a positioning hole (21) on one side, and the outer surface of the trapezoidal storage slope (19) is plug-connected with a positioning rod (22) on one side.

7. The low energy consumption production plant of high silicon nodulizing agent for heavy section casting according to claim 4, characterized in that: The outer surface bottom of the trapezoidal storage slope (19) is rotatably connected with a moving wheel (23), the outer surface bottom of the trapezoidal storage slope (19) is fixedly connected with a rectangular rod (24), and the outer surface bottom of the rectangular rod (24) is fixedly connected with a universal wheel (25).

8. The low energy consumption production plant of high silicon nodulizing agent for heavy section casting according to claim 1, characterized in that: The outer surface top of the shell (1) is fixedly connected with a rectangular block (26), the outer surface of the rectangular block (26) is provided with a motor (27) on one side, the output end of the motor (27) is fixedly connected with a circular rod (28), and the surface of the circular rod (28) is fixedly connected with a stirring rod (29).