High-speed stamping on-line visual inspection coded disc production line

Abstract

The utility model discloses a high-speed stamping on-line visual inspection coded disc production line which comprises stamping equipment, visual inspection equipment, a finished product table, a coded disc mechanical arm, a die holder, a chip removal mechanism, a material receiving conveying belt and a lifting mechanism. The die holder is arranged on a workbench of the stamping equipment, the chip removal mechanism is arranged below the die holder, the lifting mechanism is arranged on the visual inspection equipment, the material receiving conveying belt is arranged on the lifting mechanism, one end of the material receiving conveying belt extends to one side of the die holder, and the other end of the material receiving conveying belt extends to the other side of the die holder. The other end of the receiving conveyor belt extends into the visual inspection equipment, and the coded disc manipulator is arranged on one side between the finished product table and the visual inspection equipment. The device is reasonable in structural design, the operation is effectively simplified, the labor intensity is reduced, the production efficiency is greatly improved, and the yield is ensured.

Description

TECHNICAL FIELD

[0001] The utility model relates to production line technical field, especially a kind of high-speed stamping online visual detection code disc production line. BACKGROUND

[0002] The heat dissipation technology of computer video card and processor generally adopts thin-walled aluminum material coil, which is realized by high-speed stamping stacking forming process. In view of the production demand and capacity requirement of multiple aluminum heat sinks, the stamping frequency is as high as hundreds of times per minute. In this process, a large amount of waste will be generated by die stamping, which will accumulate in the lower die plate if not removed in time, thereby interfering with the subsequent stamping operation, not only affecting the stamping efficiency, but also possibly exerting unnecessary pressure on the surface of the element to be stamped, causing its deformation, ultimately affecting the quality and performance of the finished product.

[0003] In addition, due to the large number of aluminum heat sinks produced, it is difficult to quickly and accurately judge the dimensional accuracy and appearance quality of each workpiece by relying solely on visual inspection by human beings, which not only easily misses defective products, but also greatly reduces overall production efficiency. Moreover, after detection, the work efficiency is low and the labor intensity is large by manual plate arrangement. SUMMARY

[0004] In view of the above shortcomings, the utility model aims to provide a high-speed stamping online visual detection code disc production line with reasonable structure design and high work efficiency.

[0005] To achieve the above-mentioned purpose, the technical solution provided by the utility model is:

[0006] A high-speed stamping online visual detection code disc production line, comprising a stamping device, a visual detection device, a finished product table, a code disc manipulator, a die holder, a chip removal mechanism, a material receiving conveyor belt and a lifting mechanism, the stamping device and the finished product table are arranged at the side of the visual detection device, the die holder is arranged on the workbench of the stamping device, the chip removal mechanism is arranged below the die holder, the lifting mechanism is arranged on the visual detection device, the material receiving conveyor belt is arranged on the lifting mechanism, one end of the material receiving conveyor belt extends to one side of the die holder, the other end of the material receiving conveyor belt extends into the visual detection device, and the code disc manipulator is arranged at one side between the finished product table and the visual detection device.

[0007] As a preferred scheme of the utility model, there are several chip removal ports side by side on the die holder. The waste generated during the stamping process can be effectively discharged quickly, avoiding the accumulation of waste in the die, thereby reducing the wear and failure rate of the die, and also improving the continuity and stability of the stamping.

[0008] As a preferred scheme of the utility model, the chip removal mechanism comprises a speed reducer motor, X-direction support rod, synchronous transmission assembly and a plurality of Y-direction conveying belt assemblies, the Y-direction conveying belt assemblies are arranged on the X-direction support rod in parallel at intervals, the speed reducer motor drives all Y-direction conveying belt assemblies to run synchronously through the synchronous transmission assembly, the Y-direction conveying belt assembly comprises Y-direction support rod, driving roller, driven roller, end seat and conveying belt body, the Y-direction support rods are arranged on the X-direction support rod in parallel, the end seat is arranged at the both ends of the Y-direction support rod, the driving roller and driven roller are rotatably arranged on the corresponding end seat, the conveying belt body is wound around the driving roller and driven roller, and the conveying belt body can efficiently collect and convey waste materials.

[0009] As a preferred scheme of the utility model, the visual inspection equipment comprises detection rack, display control panel and CCD visual inspection device, the middle part of the detection rack is provided with a detection table, the display control panel and the CCD visual inspection device are arranged at the upper part of the detection rack, and the display control panel and the CCD visual inspection device are connected. The CCD visual inspection device can quickly detect workpieces and timely find defective products, thereby effectively improving product quality and production efficiency.

[0010] As a preferred scheme of the utility model, the CCD visual inspection device comprises a boom, a hanging plate, a surface light source, a support and a CCD visual camera, the upper end of the boom is fixed on the detection rack, the lower end of the boom is connected to the hanging plate, the surface light source is arranged on the lower surface of the hanging plate, the hanging plate is provided with a detection hole, the CCD visual camera is arranged on the upper surface of the hanging plate through the support at the position corresponding to the detection hole, and the structure is simple and easy to implement.

[0011] As a preferred scheme of the utility model, the lifting mechanism comprises a lifting table, a guide rod, a bearing flange and a servo cylinder, the bearing flange is arranged on the detection table, the guide rod penetrates through the bearing flange, the lifting table is arranged at the upper end of the guide rod, the servo cylinder is arranged on the bottom surface of the detection table and can drive the lifting table to make lifting action relative to the detection table, and the lifting action has good stability.

[0012] As a preferred scheme of the utility model, the material receiving conveyor belt comprises a material receiving frame, a material receiving motor, a main belt roller, an auxiliary belt roller, a material receiving belt body and a limiting seat, the main belt roller and the auxiliary belt roller are rotatably arranged at the both end positions of the material receiving frame, the material receiving belt body is wound around the main belt roller and the auxiliary belt roller, the material receiving motor is arranged on the material receiving frame and can drive the main belt roller to run, and the limiting seat is arranged at one end of the material receiving frame close to the visual inspection equipment, so that the stamping workpiece finished product can be quickly and stably conveyed from the stamping area to the visual inspection equipment, and the overall production efficiency is improved.

[0013] The utility model discloses beneficial effect is: the utility model discloses reasonable structure design, through the lifting mechanism drive material receiving conveyer belt and rise to predetermined height, be used for the butt joint of the stamping workpiece finished product of stamping equipment stamping, and the waste of stamping equipment stamping can be discharged through the quick chip removal mechanism, avoided the accumulation of waste in the mould, thereby reduced the wear and failure rate of mould, also improved the continuity and stability of stamping. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 It is the three -dimensional structure schematic diagram of the utility model.

[0015] Figure 2 It is the structure schematic diagram of the chip removal mechanism in the utility model.

[0016] Figure 3 It is the structure schematic diagram of the visual inspection equipment in the utility model.

[0017] Figure 4 It is the structure schematic diagram of the CCD visual inspection device in the utility model.

[0018] Figure 5 It is the structure schematic diagram of the lifting mechanism in the utility model. DETAILED DESCRIPTION

[0019] Embodiment: see Figures 1 to 5 The utility model discloses a kind of high-speed stamping online visual inspection code disc production line provided in the embodiment, it includes stamping equipment 1, visual inspection equipment 2, finished product table 3, code disc mechanical hand 4, mould seat 5, chip removal mechanism 6, material receiving conveyer belt 7 and lifting mechanism 8.

[0020] The stamping device 1 and the finished product table 3 are arranged at the side of the visual inspection device 2, the die holder 5 is arranged on the workbench of the stamping device 1, the chip removal mechanism 6 is arranged below the die holder 5, the lifting mechanism 8 is arranged on the visual inspection device 2, the receiving conveyor belt 7 is arranged on the lifting mechanism 8, one end of the receiving conveyor belt 7 extends to one side of the die holder 5, the other end of the receiving conveyor belt 7 extends into the visual inspection device 2, and the code disc mechanical hand 4 is arranged at one side between the finished product table 3 and the visual inspection device 2, used for moving the stamping workpiece finished product on the receiving conveyor belt 7 to the visual inspection device 2 for detection, and then moving to the finished product table 3 or to the waste area after detection.

[0021] The die holder 5 is provided with a plurality of chip removal openings arranged side by side, and the chip removal mechanism 6 is arranged below the chip removal openings. The waste generated during the stamping process can be effectively and quickly removed, avoiding the accumulation of waste in the die, thereby reducing the wear and failure rate of the die, and improving the continuity and stability of the stamping. Specifically, referring to Figure 2 The chip removal mechanism 6 includes a speed reducer motor 61, an X-direction support rod 62, a synchronous transmission assembly 63, and a plurality of Y-direction conveyor belt assemblies 64. The Y-direction conveyor belt assemblies 64 are arranged on the X-direction support rod 62 in parallel at intervals. The speed reducer motor 61 drives all Y-direction conveyor belt assemblies 64 to operate synchronously through the synchronous transmission assembly 63. The Y-direction conveyor belt assembly 64 includes a Y-direction support rod, a driving roller, a driven roller, an end seat, and a conveyor belt body. Two Y-direction support rods are arranged side by side on the X-direction support rod 62. The end seat is arranged at both ends of the Y-direction support rod. The driving roller and the driven roller are rotatably arranged on the corresponding end seat. The conveyor belt body is wound around the driving roller and the driven roller. The Y-direction support rod is fixed to the X-direction support rod 62 by an angle code. This fixing method is simple and reliable, and is convenient for adjustment and installation. Two Y-direction support rods are symmetrically provided with inclined guide plates extending outwardly on both sides. The inclined guide plates can smoothly guide the waste onto the conveyor belt body, improving the efficiency of waste collection. A supporting plate is arranged between the two Y-direction support rods to support the conveyor belt body, providing additional support for the conveyor belt body. This makes the waste more stable during transportation, improves the efficiency of waste collection, and improves the reliability of the equipment. The synchronous transmission assembly 63 includes a synchronous shaft, a driving gear, and a driven gear. The driven gear is arranged at one end of the driving roller. The synchronous shaft is arranged on the Y-direction support rod through a mounting seat. One end of the synchronous shaft is connected to the speed reducer motor 61. The driving gear is arranged on the synchronous shaft corresponding to the position of the driven gear and is engaged with the driven gear. This ensures that all Y-direction conveyor belt assemblies 64 can maintain consistent speed and direction when conveying waste, thereby improving the efficiency of waste collection and removal. A partition plate is arranged at both sides corresponding to the chip removal openings, so that the waste can accurately fall onto the conveyor belt body.

[0022] Referring to Figure 3 , the visual detection device 2 comprises a detection frame 21, a display control panel 22 and a CCD visual detection device 23, a detection table 24 is arranged at the middle position of the detection frame 21, the display control panel 22 and the CCD visual detection device 23 are arranged at the upper position of the detection frame 21, and the display control panel 22 and the CCD visual detection device 23 are connected. The CCD visual detection device 23 can quickly detect the workpiece and timely find defective products, effectively improving the product quality and production efficiency. Specifically, referring to Figure 4 , the CCD visual detection device 23 comprises a boom 231, a hanging plate 232, a surface light source 233, a bracket 234 and a CCD visual camera 235, the upper end of the boom 231 is fixed on the detection frame 21, the lower end of the boom 231 is connected to the hanging plate 232, the surface light source 233 is arranged on the lower surface of the hanging plate 232, the hanging plate 232 is provided with a detection hole, and the CCD visual camera 235 is arranged on the upper surface of the hanging plate 232 through the bracket 234 corresponding to the position of the detection hole, which has simple structure and is easy to realize.

[0023] Referring to Figure 5 , the lifting mechanism 8 comprises a lifting table 81, a guide rod 82, a bearing flange 83 and a servo cylinder 84, the bearing flange 83 is arranged on the detection table 24, the guide rod 82 penetrates through the bearing flange 83, the lifting table 81 is arranged at the upper end of the guide rod 82, and the servo cylinder 84 is arranged on the bottom surface of the detection table 24 and can drive the lifting table 81 to make lifting action relative to the detection table 24, which has good stability. The receiving conveying belt 7 comprises a receiving rack 71, a receiving motor 72, a main belt roller, an auxiliary belt roller, a receiving belt body 73 and a limiting seat 74, the main belt roller and the auxiliary belt roller are rotatably arranged at the two end positions of the receiving rack 71, the receiving belt body 73 is wound around the main belt roller and the auxiliary belt roller, the receiving motor 72 is arranged on the receiving rack 71 and can drive the main belt roller to rotate, and the limiting seat 74 is arranged at one end of the receiving rack 71 close to the visual detection device 2, so that the stamping workpiece product is quickly and stably conveyed from the stamping area to the visual detection device 2, and the overall production efficiency is improved.

[0024] When working, the stamping process is carried out by the stamping device 1, the receiving and conveying belt 7 is driven by the lifting mechanism 8 to rise to a predetermined height, used for receiving the finished stamping workpieces stamped by the stamping device 1, and the waste produced by the stamping device 1 can be quickly discharged through the chip removal mechanism 6, avoiding the accumulation of waste in the mold, thereby reducing the wear and failure rate of the mold, and improving the continuity and stability of the stamping. At the same time, the finished stamping workpieces are quickly and stably conveyed from the stamping area to the visual inspection device 2 by the receiving and conveying belt 7, then the finished stamping workpieces are clamped and moved to the detection area of the visual inspection device 2 by the code disc mechanical hand 4, the finished stamping workpieces are measured in size and appearance defect detection by the CCD visual inspection device 23, if qualified, they are moved to the finished product table 3 and loaded into the blister tray, realizing the purpose of the code disc; if unqualified, the defective products are moved to the NG area; the overall operation is simple, convenient and high in work efficiency.

[0025] According to the disclosure and teaching of the above description, the skilled in the art of the present application can also change and modify the above embodiments. Therefore, the present application is not limited to the specific embodiments disclosed and described above, and some modifications and changes of the present application should fall within the protection scope of the claims of the present application. In addition, although some specific terms are used in the specification, these terms are only for convenience of description and do not constitute any limitation on the present application, and other production lines obtained by using the same or similar technical features are also within the protection scope of the present application.

Claims

1. A high speed punch press on-line vision inspection code disc production line, comprising a punch press device, characterized in that, It also includes visual detection equipment, finished product table, code disc manipulator, die holder, chip removal mechanism, material receiving conveyor belt and lifting mechanism, the stamping equipment and finished product table are arranged at the side of the visual detection equipment, the die holder is arranged on the workbench of the stamping equipment, the chip removal mechanism is arranged below the die holder, the lifting mechanism is arranged on the visual detection equipment, the material receiving conveyor belt is arranged on the lifting mechanism, one end of the material receiving conveyor belt extends to one side of the die holder, the other end of the material receiving conveyor belt extends into the visual detection equipment, and the code disc manipulator is arranged at one side between the finished product table and the visual detection equipment.

2. The high speed punch on-line vision inspection dial production line of claim 1, wherein, The die holder is provided with a plurality of chip removal openings side by side.

3. The high speed punch on-line vision inspection dial production line of claim 2, wherein, The chip removal mechanism comprises a speed reducer motor, an X-direction support rod, a synchronous transmission assembly and a plurality of Y-direction conveyor belt assemblies, the Y-direction conveyor belt assemblies are arranged on the X-direction support rod in parallel at intervals, and the speed reducer motor drives all the Y-direction conveyor belt assemblies to operate synchronously through the synchronous transmission assembly; the Y-direction conveyor belt assembly comprises a Y-direction support rod, a driving roller, a driven roller, an end seat and a conveyor belt body, the Y-direction support rods are arranged on the X-direction support rod in parallel, the end seat is arranged at the two ends of the Y-direction support rod, the driving roller and the driven roller are rotatably arranged on the corresponding end seat, and the conveyor belt body is wound around the driving roller and the driven roller.

4. The high speed punch on-line vision inspection dial production line of claim 1, wherein, The visual detection equipment comprises a detection frame, a display control panel and a CCD visual detection device, the detection frame is provided with a detection table at the middle position, the display control panel and the CCD visual detection device are arranged at the upper position of the detection frame, and the display control panel and the CCD visual detection device are connected.

5. The high speed punch on-line vision inspection dial production line of claim 4, wherein, The visual detection equipment comprises a detection frame, a display control panel and a CCD visual detection device, the detection frame is provided with a detection table at the middle position, the display control panel and the CCD visual detection device are arranged at the upper position of the detection frame, and the display control panel and the CCD visual detection device are connected.

6. The high speed punch on-line vision inspection dial production line of claim 4, wherein, The lifting mechanism comprises a lifting table, a guide rod, a bearing flange and a servo cylinder, the bearing flange is arranged on the detection table, the guide rod penetrates through the bearing flange, the lifting table is arranged at the upper end of the guide rod, and the servo cylinder is arranged on the bottom surface of the detection table and can drive the lifting table to make lifting action relative to the detection table.

7. The high speed punch on-line vision inspection dial production line of claim 1, wherein, The material receiving conveyor belt comprises a material receiving frame, a material receiving motor, a main belt roller, an auxiliary belt roller, a material receiving belt body and a limiting seat, the main belt roller and the auxiliary belt roller are rotatably arranged at the two end positions of the material receiving frame, the material receiving belt body is wound around the main belt roller and the auxiliary belt roller, the material receiving motor is arranged on the material receiving frame and can drive the main belt roller to operate, and the limiting seat is arranged at one end of the material receiving frame close to the visual detection equipment.

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