Intelligent index chuck production equipment with fault early warning function

Abstract

The utility model discloses intelligent index chuck production equipment with a fault early warning function, relates to the technical field of index chuck production equipment, and aims to solve the problems that the existing production equipment has defects in active early warning for preventing equipment damage and has defects in flexible adjustment of a drilling angle and a drilling position. According to the technical scheme, the device comprises a machining table, a first linear module is fixedly mounted on the edge of one side of the upper surface of the machining table, a supporting column is fixedly connected to the moving end of the first linear module, and a second linear module is fixedly connected to the upper end of the supporting column; a base is fixedly connected to the moving end of the second linear module, a fluted disc is rotationally connected to the outer surface of one side of the base, and a mounting base is fixedly connected to the outer surface of one side of the fluted disc. And the effects that active early warning operation can be conducted, equipment damage is avoided, meanwhile, the drilling angle and the drilling position can be flexibly adjusted, and practicability is high are achieved.

Description

TECHNICAL FIELD

[0001] The utility model relates to index chuck production equipment technical field especially a kind of intelligent index chuck production equipment with fault early warning function. BACKGROUND

[0002] Index chuck is an important fixture used in the field of machining etc., and is mainly composed of chuck body, jaw, indexing mechanism and other parts. When producing and processing, it needs to use various production equipment, including drilling equipment.

[0003] The existing production equipment has deficiencies in active early warning to prevent equipment damage, and deficiencies in flexible adjustment of drilling angle and drilling position, and the practicality needs to be improved. INVENTION CONTENTS

[0004] The utility model aims at providing a kind of intelligent index chuck production equipment with fault early warning function can carry out active early warning operation, avoid the damage of equipment, and can flexibly adjust drilling angle and drilling position, and the practicality is high.

[0005] To achieve the above object, the utility model provides the following technical scheme:

[0006] A kind of intelligent index chuck production equipment with fault early warning function, including processing table, the upper surface of the processing table one side edge is fixedly installed with first linear module, the moving end of the first linear module is fixedly connected with support column, the upper end of the support column is fixedly connected with second linear module, the moving end of the second linear module is fixedly connected with base, the outer surface of the one side of the base is rotatably connected with gear disc, the outer surface of the one side of the gear disc is fixedly connected with mounting seat, the lower surface of the mounting seat is fixedly installed with torque sensor, the upper surface of the mounting seat is fixedly installed with drilling motor, the rotating shaft one end of the drilling motor is fixedly connected at the input end of torque sensor, the output end of the torque sensor is fixedly connected with transmission shaft, the outer portion of the transmission shaft is slidably sleeved with linkage shaft, one end of the linkage shaft is fixedly installed with drill rod, the upper surface of the mounting seat is fixedly installed with alarm, the torque sensor and alarm are electrically connected.

[0007] Through the above technical scheme, active early warning can be carried out, to prevent equipment damage due to overload, and drilling angle and drilling position can be flexibly adjusted.

[0008] Further, a reduction motor is fixedly installed on the upper surface of the base, a gear is fixedly connected to the output end of the reduction motor, and the gear is engagedly connected with the gear disc.

[0009] Through the above technical scheme, kinetic energy can be provided for the rotation of the gear disc.

[0010] Further, the outer rotation of the linkage shaft is connected with a linkage seat, two mounting holes are arranged on the outer surface of the mounting seat, and a linkage hydraulic rod is fixedly installed in each mounting hole, and the telescopic ends of the two linkage hydraulic rods are fixedly connected to the two ends of the linkage seat.

[0011] By adopting the above technical scheme, the linkage hydraulic rod can be used to drive the linkage seat to move, and then drive the linkage shaft to move axially.

[0012] Further, the upper surface of the machining table is fixedly connected with two groups of clamping seats, two clamping hydraulic rods are fixedly installed on each clamping seat, the telescopic end of the clamping hydraulic rod is fixedly connected with a clamping plate, and the two clamping plates are opposite to each other.

[0013] By adopting the above technical scheme, the workpiece can be automatically clamped, and the machining operation can be stably performed.

[0014] Further, the second linear module is perpendicular to the first linear module.

[0015] By adopting the above technical scheme, the drill rod can move in the X and Y axial directions.

[0016] Further, the mounting seat is fixedly connected to the middle position of the outer surface of the gear disc.

[0017] By adopting the above technical scheme, the accuracy of angle adjustment is ensured.

[0018] In summary, the beneficial technical effects of the utility model are:

[0019] 1、the utility model discloses a drilling machine, when drilling, starting the drilling motor, and the drilling motor inputs power to the torque sensor, then the torque sensor transmits kinetic energy to the transmission shaft, because the linkage shaft and the transmission shaft limit sliding, so the rotation of the transmission shaft drives the linkage shaft to rotate, and then the rotating drill rod can drive the indexing chuck to drill, in the whole drilling process, the torque sensor is used for monitoring the resistance feedback of the drill rod in real time, and is transmitted to the alarm, when the torque output is too large, exceeds the range value set in the alarm, the alarm gives an alarm sound, so as to carry out early warning operation, avoid the breakage of the drill rod caused by too large torque, and the functionality and machining safety of the equipment are effectively improved.

[0020] 2、The utility model discloses can adjust the drilling angle of drill rod according to the angle and position of drilling, when adjusting, start deceleration motor, and deceleration motor drives gear rotation, because gear is engaged with toothed disc connection, and toothed disc rotation is connected on the side surface of base, thus the rotation of gear can drive toothed disc rotation, and further drive mounting seat rotation, thereby adjust the drilling angle of drill rod, and the overall flexibility is high, and the overall practicality has been further improved. BRIEF DESCRIPTION OF DRAWINGS

[0021] Figure 1 It is the first perspective view of three -dimensional structure of the utility model;

[0022] Figure 2 It is the second perspective view of three -dimensional structure of the utility model;

[0023] Figure 3 It is the third perspective view of three -dimensional structure of the utility model.

[0024] In the drawing: 1, processing table;2, clamping seat;3, clamping hydraulic rod;4, clamping plate;5, first linear module;6, support column;7, second linear module;8, deceleration motor;9, gear;10, toothed disc;11, mounting seat;12, linkage hydraulic rod;13, drilling motor;14, alarm;15, transmission shaft;16, linkage shaft;17, linkage seat;18, drill rod;19, torque sensor;20, base. DETAILED DESCRIPTION

[0025] The utility model method is further explained in detail below in combination with the drawings.

[0026] Refer to Figure 1 、 Figure 2 、 Figure 3The utility model provides a kind of intelligent indexing chuck production equipment with failure early warning function, including processing table 1, the side edge of the upper surface of processing table 1 is fixedly installed with first linear module 5, the moving end of first linear module 5 is fixedly connected with support column 6, the upper end of support column 6 is fixedly connected with second linear module 7, the moving end of second linear module 7 is fixedly connected with base 20, the outer surface of one side of base 20 is rotatably connected with gear disc 10, the outer surface of one side of gear disc 10 is fixedly connected with mounting seat 11, torque sensor 19 (CD1110) is fixedly installed on the lower surface of mounting seat 11, drilling motor 13 is fixedly installed on the upper surface of mounting seat 11, the rotating shaft one end of drilling motor 13 is fixedly connected at the input end of torque sensor 19, the output end of torque sensor 19 is fixedly connected with transmission shaft 15, transmission shaft 15 is slidably sleeved with linkage shaft 16, drilling rod 18 is fixedly installed on one end of linkage shaft 16, alarm 14 is fixedly installed on the upper surface of mounting seat 11, torque sensor 19 is electrically connected with alarm 14, reduction motor 8 is fixedly installed on the upper surface of base 20, the output end of reduction motor 8 is fixedly connected with gear 9, gear 9 is engagedly connected with gear disc 10, second linear module 7 is vertically distributed with first linear module 5, mounting seat 11 is fixedly connected at the intermediate position of the outer surface of one side of gear disc 10, wherein when drilling, start drilling motor 13, drilling motor 13 inputs power to torque sensor 19, then torque sensor 19 transmits kinetic energy to transmission shaft 15, since linkage shaft 16 is limitingly slid with transmission shaft 15, the rotation of transmission shaft 15 drives linkage shaft 16 to rotate, in turn can drive drilling rod 18 to rotate, then utilize the drilling rod 18 of rotation to carry out drilling operation to indexing chuck, in the whole drilling process, utilize torque sensor 19 to monitor the resistance of drilling rod 18 feedback in real time, and transmit to alarm 14, when torque output is too large, exceeds the range value set in alarm 14, alarm 14 emits alarm sound, to carry out early warning operation, avoid that torque is too large and causes that drilling rod 18 breaks, the functionality and processing safety of the equipment have been effectively improved, meanwhile the drilling angle of drilling rod 18 can be adjusted according to the angle and position of drilling, when adjusting, start reduction motor 8, reduction motor 8 drives gear 9 to rotate, since gear 9 is engagedly connected with gear disc 10, gear disc 10 is rotatably connected on the side surface of base 20, so the rotation of gear 9 can drive gear disc 10 to rotate, in turn drives mounting seat 11 to rotate, to adjust the drilling angle of drilling rod 18, the overall adjustment flexibility is high, and the overall practicability has been further improved.

[0027] Refer to Figure 1The outer part of the linkage shaft 16 is rotatably connected with a linkage seat 17, the outer surface of the mounting seat 11 is provided with two mounting holes, and the inner part of the mounting hole is fixedly connected with a linkage hydraulic rod 12, and the two linkage hydraulic rods 12 are fixedly connected at both ends of the linkage seat 17, wherein during drilling, the transmission shaft 15 drives the linkage shaft 16 to rotate, thereby driving the drill rod 18 to rotate, and then the two linkage hydraulic rods 12 are elongated, under the linkage of the linkage seat 17, the linkage shaft 16 moves axially, so that the rotating drill rod 18 can move axially, and at this time the rotating drill rod 18 can effectively drill.

[0028] Referring to Figure 1 The upper surface of the machining table 1 is fixedly connected with two groups of clamping seats 2, each group of clamping seats 2 is fixedly connected with two clamping hydraulic rods 3, the telescopic end of the clamping hydraulic rod 3 is fixedly connected with a clamping plate 4, and the two clamping plates 4 are opposite, wherein during machining, the workpiece can be placed between the two clamping plates 4, and then the two groups of clamping hydraulic rods 3 are elongated synchronously, so that the two clamping plates 4 are close to each other, thereby clamping and fixing the workpiece, ensuring that the workpiece can be machined stably.

[0029] Working principle: in use, first install the equipment at the specified position, then place the workpiece to be machined between the two clamping plates 4, then elongate the two groups of clamping hydraulic rods 3 synchronously, so that the two clamping plates 4 are close to each other, thereby clamping and fixing the workpiece, then adjust the position of the drill rod 18 according to the drilling position, when adjusting, start the first linear module 5 and the second linear module 7, so that the drill rod 18 can be adjusted in X and Y axial directions, after adjustment, start the drilling motor 13, the drilling motor 13 inputs power to the torque sensor 19, then the torque sensor 19 transmits kinetic energy to the transmission shaft 15, since the linkage shaft 16 is limitingly and slidably connected with the transmission shaft 15, therefore the rotation of the transmission shaft 15 drives the linkage shaft 16 to rotate, thereby driving the drill rod 18 to rotate, then elongate the two linkage hydraulic rods 12, under the linkage of the linkage seat 17, the linkage shaft 16 moves axially, so that the rotating drill rod 18 can move axially, at this time the rotating drill rod 18 can effectively drill, in the process of drilling, the torque sensor 19 monitors the resistance feedback of the drill rod 18 in real time, and transmits it to the alarm 14, when the torque output is too large, exceeds the range value set in the alarm 14, the alarm 14 emits an alarm sound, thereby warning operation, avoiding the breakage of the drill rod 18 caused by excessive torque, when the drilling angle needs to be adjusted, start the speed reducer 8, the speed reducer 8 drives the gear 9 to rotate, since the gear 9 is meshingly connected with the toothed disc 10, and the toothed disc 10 is rotatably connected with the side surface of the base 20, therefore the rotation of the gear 9 can drive the toothed disc 10 to rotate, thereby driving the mounting seat 11 to rotate, thereby adjusting the drilling angle of the drill rod 18, then drilling operation is performed.

[0030] The real-time examples of the specific embodiment are the preferred examples of the utility model, and do not limit the protection scope of the utility model, so that: equivalent changes made according to the structure, shape and principle of the utility model should be covered in the protection scope of the utility model.

Claims

1. A smart indexing chuck production equipment with a fault early warning function, comprising a machining table (1), characterized in that: The upper surface of the processing table (1) is fixedly installed with a first linear module (5) on one side edge, and the moving end of the first linear module (5) is fixedly connected with a supporting column (6), and the upper end of the supporting column (6) is fixedly connected with a second linear module (7), and the moving end of the second linear module (7) is fixedly connected with a base (20), and the outer surface of one side of the base (20) is rotatably connected with a tooth disc (10), and the outer surface of one side of the tooth disc (10) is fixedly connected with a mounting seat (11), and the lower surface of the mounting seat (11) is fixedly installed with a torque sensor (19), and the upper surface of the mounting seat (11) is fixedly installed with a drilling motor (13), and one end of the rotating shaft of the drilling motor (13) is fixedly connected with the input end of the torque sensor (19), and the output end of the torque sensor (19) is fixedly connected with a transmission shaft (15), and the outer portion of the transmission shaft (15) is slidably sleeved with a linkage shaft (16), and one end of the linkage shaft (16) is fixedly installed with a drill rod (18), and the upper surface of the mounting seat (11) is fixedly installed with an alarm (14), and the torque sensor (19) is electrically connected with the alarm (14).

2. The intelligent indexing chuck production device with a failure warning function according to claim 1, characterized in that: The upper surface of the base (20) is fixedly installed with a speed reducer motor (8), and the output end of the speed reducer motor (8) is fixedly connected with a gear (9), and the gear (9) is meshingly connected with the tooth disc (10).

3. The intelligent indexing chuck production device with a failure warning function according to claim 1, characterized in that: The outer portion of the linkage shaft (16) is rotatably connected with a linkage seat (17), the outer surface of the mounting seat (11) is provided with two mounting holes, and the inner portion of each mounting hole is fixedly installed with a linkage hydraulic rod (12), and the telescopic ends of the two linkage hydraulic rods (12) are fixedly connected with the two ends of the linkage seat (17).

4. The intelligent indexing chuck production device with a failure warning function according to claim 1, characterized in that: The upper surface of the processing table (1) is fixedly connected with two groups of clamping seats (2), and each group of clamping seats (2) is fixedly installed with two clamping hydraulic rods (3), and the telescopic end of the clamping hydraulic rod (3) is fixedly connected with a clamping plate (4), and the two clamping plates (4) are oppositely arranged.

5. The intelligent indexing chuck production device with a failure warning function according to claim 1, characterized in that: The second linear module (7) is vertically distributed with the first linear module (5).

6. The intelligent indexing chuck production device with a failure warning function according to claim 1, characterized in that: The mounting seat (11) is fixedly connected at the middle position of the outer surface of one side of the tooth disc (10).

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