Discharging equipment for metal bottom plate machining
By designing automated material handling equipment with gripping, fixing, lifting, and visual inspection components, the problems of low efficiency and poor accuracy of manual material handling were solved, realizing automated inspection and material handling of metal base plates, and improving production efficiency and accuracy.
Patent Information
- Application Number
- CN202520086902.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-14
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2035-01-14
AI Technical Summary
In the current metal base plate processing, manual material cutting is inefficient, inaccurate, and costly, making it difficult to meet the needs of automated production.
Design a material unloading device that includes a gripping component, a fixing component, a lifting and unloading component, and a vision inspection component. Through automated gripping, clamping, inspection, and unloading, it can achieve automated inspection and unloading of metal base plates.
It effectively replaces manual material cutting, improves processing efficiency, realizes automated inspection and cutting of metal base plates, and improves inspection accuracy and production efficiency.
Smart Images

Figure CN223848612U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to bottom plate processing equipment field, in particular to a metal bottom plate processing is with blanking equipment. BACKGROUND
[0002] Automation refers to the machine equipment, system or process without people or less people's direct participation, according to the requirement of people, through automatic detection, information processing, analysis and judgment, control, realizes the process of the expected goal.Automatic technology is widely used in industry, agriculture, military, scientific research, transportation, commerce, medical treatment, service and family etc..Adopting automatic technology not only can liberate people from heavy physical labor, part of brainpower and bad, dangerous working environment, but also can expand the organ function of people, greatly improve the labor productivity, enhance the ability of human beings to recognize the world and transform the world.Automatic is the important condition and the significant sign of industrialization, agricultural modernization, national defense and scientific and technological modernization.
[0003] In the production process, metal bottom plate needs to pass through the detection whether the defect appears, and at present mainly through manual blanking to detection station and detects, which not only manual labor is larger, and the artificial cost is higher, brings great efficiency problem to production, and the detection precision is low, therefore we need a kind of metal bottom plate processing is with blanking equipment to solve the above problems, satisfy people's demand. UTILITY MODEL CONTENT
[0004] Based on this, the utility model aims at providing a kind of metal bottom plate processing is with blanking equipment to improve efficiency, replace manual blanking.
[0005] The utility model adopts the following technical scheme:
[0006] A kind of metal bottom plate processing is with blanking equipment, including equipment body, the equipment body includes grabbing component, fixed component, jacking blanking component, visual detection component and rack;The grabbing component is located at the top of the fixed component;The fixed component is located at the top of the jacking blanking component, and the fixed component includes first linear module, fixed frame, first clamping module and second clamping module;The first linear module is used to drive fixed frame transverse displacement;The central of the fixed frame is provided with blanking hole, and the side of the fixed frame is provided with a plurality of sliding blocks, and the sliding block is movably connected with wire track;The first clamping module and the second clamping module are respectively connected to the both ends of fixed frame;The number of the jacking blanking component is two, and the two jacking blanking components are located at the bottom of rack;The visual detection component is located at the top of fixed component;The side of the rack is provided with the feed inlet connected with grabbing component, and the discharge outlet is located below the feed inlet.
[0007] Further improvement of the above technical solution is that the grabbing assembly comprises a second linear module, a rotary air cylinder, a grabbing frame and a plurality of vacuum suction cups; the second linear module is connected to the upper part inside the frame; the rotary air cylinder is connected to the output end of the second linear module; the grabbing frame is connected to the output end of the rotary air cylinder; and the plurality of vacuum suction cups are respectively connected to the lower part of the grabbing frame.
[0008] Further improvement of the above technical solution is that the lifting and discharging assembly comprises a placing table, a lifting plate, a lifting lead screw and a lifting drive motor; the placing table is connected to the upper part of the lifting plate; the lifting plate is connected to the lifting lead screw; and the lifting drive motor is electrically connected to the lifting lead screw.
[0009] Further improvement of the above technical solution is that the placing table is connected with a push-pull handle at the rear part thereof, and the placing table is connected with a sliding rail, which is connected to the lifting plate.
[0010] Further improvement of the above technical solution is that the lifting lead screw is connected with a lifting mounting plate, and the two sides of the lifting mounting plate are movably connected with guide rods.
[0011] Further improvement of the above technical solution is that the lifting drive motor is connected with a motor mounting plate, the output end of the lifting drive motor penetrates through the motor mounting plate and is connected with a transmission belt, and the transmission belt is connected to the bottom of the lifting lead screw.
[0012] Further improvement of the above technical solution is that the first clamping module comprises a first push air cylinder and a first clamping plate; the first push air cylinder is installed on one side of the fixed frame; the first clamping plate is connected to the output end of the first push air cylinder, and a plurality of first bottom supporting plates are arranged on the side of the first clamping plate away from the first push air cylinder.
[0013] The second clamping module comprises a second push air cylinder arranged opposite to the first push air cylinder and a second clamping plate arranged opposite to the first clamping plate; the second push air cylinder is installed on the other side of the fixed frame; the second clamping plate is connected to the output end of the second push air cylinder, and a plurality of second bottom supporting plates are arranged on the side of the second clamping plate away from the second push air cylinder.
[0014] Further improvement of the above technical solution is that the visual detection assembly comprises a mounting column and a visual camera; the mounting column is connected to the outer top of the frame; and the visual camera is arranged on one side of the mounting column and is used for visually detecting the materials on the fixed assembly.
[0015] Further improvement of the above technical solution is that a plurality of side doors are arranged on the side of the frame, a rear door is arranged on the rear side of the frame, and the rear door is arranged on the rear side of the placing table.
[0016] Further improvement of the above technical scheme is that the bottom of the rack is provided with retractable legs at four corners respectively, and the inner side of the retractable legs is provided with a plurality of moving wheels.
[0017] The metal bottom plate processing and discharging equipment has the advantages that:
[0018] The metal bottom plate processing and discharging equipment has the advantages that: BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 It is a structural schematic view of the metal bottom plate processing and discharging equipment;
[0020] Figure 2 It is a structural schematic view of the grabbing assembly of the metal bottom plate processing and discharging equipment; Figure 1
[0021] Figure 3 It is a structural schematic view of the fixing assembly of the metal bottom plate processing and discharging equipment; Figure 1
[0022] Figure 4 It is a structural schematic view of another angle of the fixing assembly; Figure 3
[0023] Figure 5 It is a structural schematic view of the jacking and discharging assembly of the metal bottom plate processing and discharging equipment; Figure 1
[0024] Figure 6 It is a structural schematic view of another angle of the jacking and discharging assembly; Figure 5
[0025] Figure 7 It is a structural schematic view of another angle of the metal bottom plate processing and discharging equipment. Figure 1 Reference signs in the drawings are:
[0026]
[0027] 10, device body; 11, rack; 12, feeding port; 13, discharging port; 14, side door; 15, rear door; 16, telescopic support; 17, moving wheel; 20, grabbing assembly; 21, second linear module; 22, rotary cylinder; 23, grabbing frame; 24, vacuum chuck; 30, fixing assembly; 31, first linear module; 32, fixing frame; 33, blanking hole; 34, sliding block; 35, linear rail; 40, jacking blanking assembly; 41, placing table; 42, jacking plate; 43, jacking lead screw; 44, push-pull handle; 45, sliding rail; 46, jacking mounting plate; 47, guide rod; 50, visual detection assembly; 51, mounting column; 52, visual camera; 60, first clamping module; 61, first push cylinder; 62, first clamping plate; 63, first bottom support plate; 70, second clamping module; 71, second push cylinder; 72, second clamping plate; 73, second bottom support plate; 80, jacking drive motor; 81, motor mounting plate; 82, transmission belt. DETAILED DESCRIPTION
[0028] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0029] In the description of the present application, it should be pointed out that the directions or positional relationships indicated by the terms "vertical direction", "upper", "lower", "horizontal" and the like are based on the directions or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application. In addition, "first", "second", "third", "fourth" are only for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0030] In the description of the present application, it should be pointed out that unless otherwise explicitly specified and limited, the terms "provision", "installation", "connection", "connection" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected, it can be mechanically connected, or it can be electrically connected, it can be directly connected, or it can be connected through an intermediate medium, it can be the communication between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0031] As Figures 1 to 7As shown, it is one embodiment of the utility model relates to a kind of blanking equipment for metal base plate processing, including equipment body 10, the equipment body 10 includes grabbing assembly 20, fixed assembly 30, jacking blanking assembly 40, visual detection assembly 50 and rack 11;The grabbing assembly 20 is located above the fixed assembly 30;The fixed assembly 30 is located above the jacking blanking assembly 40, and the fixed assembly 30 includes first linear module 31, fixed frame 32, first clamping module 60 and second clamping module 70;The first linear module 31 is used to drive fixed frame 32 to move horizontally;The central of fixed frame 32 is provided with blanking hole 33, and one side of the fixed frame 32 is provided with several sliding blocks 34, and the sliding block 34 movably connects wire track 35;First clamping module 60, second clamping module 70 are connected to the both ends of fixed frame 32 respectively;The number of jacking blanking assembly 40 is two, and two jacking blanking assembly 40 is located at the bottom of rack 11;Visual detection assembly 50 is located at the top of fixed assembly 30;One side of the rack 11 is provided with feed inlet 12 connected with grabbing assembly 20, and discharge outlet 13 is provided below feed inlet 12.
[0032] Further, the grabbing assembly includes second linear module 21, rotary cylinder 22, grabbing frame 23 and several vacuum suction cups 24;The second linear module 21 is connected to the top inside rack 11;Rotary cylinder 22 is connected to the output end of second linear module 21;Grabbing frame 23 is connected to the output end of rotary cylinder 22;Several vacuum suction cups 24 are respectively connected below grabbing frame 23.Specifically, when working, second linear module 21 drives vacuum suction cup 24 to move outside rack 11 to grab material, moves the material to fixed frame 32 after grabbing, and is clamped by first clamping module 60, second clamping module 70;Rotary cylinder 22 is arranged, the direction of material grabbed by vacuum suction cup 24 can be adjusted according to actual detection needs, and it is strong in practicality.
[0033] Further, the jacking blanking assembly 40 includes placement table 41, jacking plate 42, jacking lead screw 43, jacking drive motor 80;The placement table 41 is connected to the top of jacking plate 42;Jacking plate 42 is connected to jacking lead screw 43;Jacking drive motor 80 is electrically connected to jacking lead screw 43.Specifically, after the material is detected, jacking drive motor 80 drives jacking lead screw 43 to move, in turn drives placement table 41 to ascend and descend, so as to material blanking.
[0034] Further, the rear of the placing table 41 is connected with a push-pull handle 44, the placing table 41 is connected with a slide rail 45, and the slide rail 45 is connected to the jacking plate 42. Specifically, when the jacking and discharging assembly 40 fails, the placing table 41 is pulled out through the push-pull handle 44 and the slide rail 45, so as to take out the material, and then the jacking and discharging assembly 40 is overhauled, which is practical.
[0035] Further, the jacking screw 43 is connected with a jacking mounting plate 46, and the two sides of the jacking mounting plate 46 are movably connected with guide rods 47. Specifically, the jacking mounting plate 46 is installed inside the rack; the jacking drive motor 80 drives the jacking screw 43 to move, and the jacking mounting plate 46 moves through the guide rods 47, thereby improving the lifting stability of the placing table 41.
[0036] Further, the jacking drive motor 80 is connected with a motor mounting plate 81, the output end of the jacking drive motor 80 penetrates through the motor mounting plate 81 and is connected with a transmission belt 82, and the transmission belt 82 is connected to the bottom of the jacking screw 43. Specifically, the motor mounting plate 81 is arranged to install the jacking drive motor 80; the jacking drive motor 80 is started to drive the transmission belt 82 to rotate, thereby making the jacking screw 43 rotate to realize the lifting of the placing table 41, so as to receive the material discharging.
[0037] Further, the first clamping module 60 comprises a first push cylinder 61 and a first clamping plate 62; the first push cylinder 61 is installed on one side of the fixed frame 32; the first clamping plate 62 is connected to the output end of the first push cylinder 61, and a plurality of first bottom supporting plates 63 are arranged on the side of the first clamping plate 62 away from the first push cylinder 61; the second clamping module 70 comprises a second push cylinder 71 arranged opposite to the first push cylinder 61 and a second clamping plate 72 arranged opposite to the first clamping plate 62; the second push cylinder 71 is installed on the other side of the fixed frame 32; the second clamping plate 72 is connected to the output end of the second push cylinder 71, and a plurality of second bottom supporting plates 73 are arranged on the side of the second clamping plate 72 away from the second push cylinder 71. Specifically, during work, the first push cylinder 61 and the second push cylinder 71 respectively push the first clamping plate 62 and the second clamping plate 72 to clamp the material; the plurality of first bottom supporting plates 63 and the plurality of second bottom supporting plates 73 are arranged to facilitate the support of the bottom edge of the material, thereby improving the stability of clamping and practicality.
[0038] Further, the visual detection assembly 50 comprises a mounting column 51 and a visual camera 52; the mounting column 51 is connected to the outer top of the rack 11; the visual camera 52 is arranged on one side of the mounting column 51, and the visual camera 52 is used for visual detection on the material on the fixing assembly 30. Specifically, through the stable connection of the mounting column 51 and the rack 11, the visual detection of the visual camera 52 can be performed before discharging, which simplifies the detection station and improves the detection efficiency; in some embodiments, the visual camera 52 can also be installed on the existing linear module to move in multiple directions and detect, further improving the detection efficiency.
[0039] Further, the side of the rack 11 is provided with a plurality of side doors 14, and the rear side of the rack is provided with a rear door 15, and the rear door 15 is arranged on the rear side of the placing table 41. Specifically, the side door 14 is arranged to facilitate workers to overhaul on the side of the rack 11; the rear door 15 is arranged to facilitate workers to overhaul on the rear side of the rack 11, and the placing table 41 is pulled out from the rear side of the rack 11, and the material is taken out, which is practical,
[0040] Further, the bottom corners of the rack 11 are respectively provided with telescopic legs 16, and the inner sides of the telescopic legs 16 are provided with a plurality of moving wheels 17. Specifically, the telescopic leg 16 is an adjustable height leg; the telescopic leg 16 and the moving wheel 17 are arranged, which are expanded and fixed after being moved to the set position, and are stored when moving, and are moved through the moving wheel 17, which improves the convenience of moving the whole machine.
[0041] The whole machine is designed reasonably, and the grabbing assembly 20, the fixing assembly 30, the jacking and discharging assembly 40 and the visual detection assembly 50 are arranged. When working, the grabbing assembly 20 extends into the feeding port 12 and grabs external materials, and places the external materials on the fixing frame 32 of the fixing assembly 30. The first clamping module 60 and the second clamping module 70 of the fixing assembly 30 clamp and fix the materials, and the first linear module 31 drives the fixing frame 32 to move below the visual detection assembly 50. The visual detection assembly 50 takes a photo of the materials at this time, and completes detection. After detection, the jacking and discharging assembly 40 is lifted and contacts the materials. At this time, the first clamping module 60 and the second clamping module 70 release the materials, and the jacking and discharging assembly 40 lowers the materials. The external grabbing device discharges through the discharge port 13, which effectively replaces manual discharging, and realizes detection during discharging, and improves processing efficiency.
[0042] The above merely expresses the preferred technical solutions of the present application, and the description is relatively specific and detailed, but it should not be understood as a limitation on the scope of the application. It should be noted that for ordinary skilled persons in the art, without departing from the concept of the present application, a number of modifications and improvements can be made, and the present application also intends to include these changes and modifications.
Claims
1. A blanking device for processing metal base plates, characterized in that, The device body comprises a grabbing assembly, a fixing assembly, a jacking and discharging assembly, a visual detection assembly and a rack; the grabbing assembly is arranged above the fixing assembly; the fixing assembly is arranged above the jacking and discharging assembly, and comprises a first linear module, a fixing frame, a first clamping module and a second clamping module; the first linear module is used to drive the fixing frame to move horizontally; a discharging hole is arranged in the center of the fixing frame, and a plurality of sliding blocks are arranged on one side of the fixing frame; the sliding blocks are movably connected with rails; the first clamping module and the second clamping module are respectively connected to two ends of the fixing frame; the number of the jacking and discharging assemblies is two, and the two jacking and discharging assemblies are arranged at the bottom of the rack; the visual detection assembly is arranged at the top of the fixing assembly; one side of the rack is provided with a feeding port connected with the grabbing assembly, and a discharging port is arranged below the feeding port.
2. The metal bottom plate processing blanking apparatus according to claim 1, wherein The grabbing assembly comprises a second linear module, a rotary air cylinder, a grabbing frame and a plurality of vacuum suction cups; the second linear module is connected to the top inside of the rack; the rotary air cylinder is connected to the output end of the second linear module; the grabbing frame is connected to the output end of the rotary air cylinder; and the plurality of vacuum suction cups are respectively connected to the lower side of the grabbing frame.
3. The metal bottom plate processing blanking apparatus according to claim 1, wherein The jacking and discharging assembly comprises a placing table, a jacking plate, a jacking lead screw and a jacking drive motor; the placing table is connected to the upper side of the jacking plate; the jacking plate is connected to the jacking lead screw; and the jacking drive motor is electrically connected to the jacking lead screw.
4. The metal bottom plate processing blanking apparatus according to claim 3, wherein A push-pull handle is connected to the rear side of the placing table, and the placing table is connected with a sliding rail connected to the jacking plate.
5. The metal bottom plate processing blanking apparatus according to claim 3, wherein The jacking lead screw is connected with a jacking mounting plate, and the two sides of the jacking mounting plate are movably connected with guide rods.
6. The metal bottom plate processing blanking apparatus according to claim 3, wherein The jacking drive motor is connected with a motor mounting plate, the output end of the jacking drive motor penetrates through the motor mounting plate and is connected with a transmission belt, and the transmission belt is connected to the bottom of the jacking lead screw.
7. The metal bottom plate processing blanking apparatus according to claim 1, wherein The first clamping module comprises a first push air cylinder and a first clamping plate; the first push air cylinder is mounted on one side of the fixing frame; the first clamping plate is connected to the output end of the first push air cylinder, and a plurality of first bottom supporting plates are arranged on the side of the first clamping plate away from the first push air cylinder. The second clamping module comprises a second push air cylinder arranged opposite to the first push air cylinder and a second clamping plate arranged opposite to the first clamping plate; the second push air cylinder is mounted on the other side of the fixing frame; the second clamping plate is connected to the output end of the second push air cylinder, and a plurality of second bottom supporting plates are arranged on the side of the second clamping plate away from the second push air cylinder.
8. The metal bottom plate processing blanking apparatus according to claim 1, wherein The visual detection assembly comprises a mounting column and a visual camera; the mounting column is connected to the outer top of the rack; and the visual camera is arranged on one side of the mounting column and is used for visual detection of the materials on the fixing assembly.
9. The metal bottom plate processing blanking apparatus according to claim 1, wherein The side of the rack is provided with a plurality of side-opening doors, and the rear side of the rack is provided with a rear-opening door arranged on the rear side of the placing table.
10. The metal bottom plate processing blanking apparatus according to claim 9, wherein The bottom corners of the rack are respectively provided with telescopic supporting legs, and the inner sides of the telescopic supporting legs are provided with a plurality of moving wheels.