Roller changing device of withdrawal and straightening machine

By designing a roller changing device for the tension leveler, the upper and lower roller groups of the tension leveler can be quickly changed using a ground rail, a support trolley, and a lifting assembly. This solves the problems of complex operation and slow speed in the existing technology and improves the changing efficiency.

CN223849142UActive Publication Date: 2026-01-30HENAN MINGSHENG NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202520331787.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-27
Publication Date
2026-01-30
Estimated Expiration
2035-02-27

AI Technical Summary

Technical Problem

The existing tension leveling machine requires a crane to lift the upper and lower roller groups when changing them, which is cumbersome and slow.

Method used

Design a roller changing device for a tension leveling machine, including a ground rail, a bracket, a support trolley, a lifting assembly, and a limiting assembly. The support trolley and the lifting assembly enable rapid replacement of the upper and lower roller groups, while the limiting assembly ensures the stability of the replacement process.

Benefits of technology

It enables quick and convenient replacement of the upper and lower roller groups of the tension leveler, is simple to operate, and improves replacement efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a roll changing device of a withdrawal and straightening machine. The device has the advantages that the upper roller set and the lower roller set of the withdrawal and straightening machine can be rapidly replaced and maintained, the device comprises a ground rail installed on the ground, a support is arranged above the ground rail, the support is arranged on the ground rail in a sliding mode through a pulley, a lower roller replacing rail is arranged on the upper right portion of the support, and an upper roller replacing rail is arranged on the upper left portion of the support. A supporting trolley is arranged on the upper roller replacing rail in a sliding mode, a mounting frame is fixed to the supporting trolley, a jacking assembly is arranged on the front portion of the mounting frame, and a limiting assembly used for limiting the jacking assembly is arranged in the mounting frame.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the field of straightening and leveling machine technology, and particularly relates to a straightening and leveling machine roll changing device. BACKGROUND

[0002] The straightening and leveling machine is a key equipment for plastic deformation of metal strips (such as steel plates, aluminum plates, copper strips, etc.) by jointly applying tensile stress and bending stress to improve the plate shape and eliminate residual stress.

[0003] Common straightening and leveling machines have three forms of two-bending two-straightening, two-bending one-straightening and one-bending one-straightening, and the two-bending one-straightening form is most commonly used.

[0004] The straightening and leveling machine usually needs to be lifted by a crane when changing the upper and lower bending roller groups, which is relatively troublesome and slow in roll changing speed. INVENTION CONTENTS

[0005] The utility model aims at overcoming the defects of the prior art and providing a straightening and leveling machine roll changing device capable of quickly changing and maintaining the upper and lower roller groups of the straightening and leveling machine.

[0006] The technical scheme of the utility model is as follows:

[0007] A straightening and leveling machine roll changing device comprises a ground rail installed on the ground, a support is arranged above the ground rail, the support is slidingly arranged on the ground rail through a pulley, a lower roller roll changing track is arranged at the upper right part of the support, an upper roller roll changing track is arranged at the upper left part of the support, a support vehicle is slidingly arranged on the upper roller roll changing track, a mounting bracket is fixed on the support vehicle, a jacking assembly is arranged at the front part of the mounting bracket, and a limiting assembly for limiting the jacking assembly is arranged in the mounting bracket.

[0008] Further, the height of the lower roller roll changing track is flush with the bottom of the lower roller group of the straightening and leveling machine.

[0009] Further, the jacking assembly comprises two support plates fixed on the upper side of the support vehicle, a rocker plate is rotatably connected between the two support plates, the front end of the rocker plate is rotatably connected with the two support plates, a rocker rod is fixed to the front end of the rocker plate, a jacking column is slidingly connected to the front part of the mounting bracket, the lower part of the jacking column contacts the rear end of the rocker plate, a jacking block for supporting the upper roller group of the straightening and leveling machine is fixed to the upper end of the jacking column, a plug hole is formed in the middle part of the jacking column, and the limiting assembly limits the jacking column through the plug hole.

[0010] Further, the jacking block is in the shape of a concave character.

[0011] Further, the limiting assembly comprises an insertion rod inserted into the upper part of the mounting frame, the front part of the mounting frame is provided with a driving groove, the middle part of the driving groove is fixed with a clamping block, and the left part of the insertion rod is fixed with a poking rod.

[0012] Further, the front part of the lower roller replacement track is fixed with a limiting block.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] The lower roller replacement track can be flush with the bottom of the lower roller group of the tension leveler, and the upper roller group of the tension leveler can be directly pulled out for maintenance and replacement through the supporting vehicle, the jacking assembly and the limiting assembly, so that the maintenance and replacement are convenient, fast and easy to operate.

[0015] In summary, the utility model has the advantages of being capable of quickly replacing and maintaining the upper roller group and the lower roller group of the tension leveler. BRIEF DESCRIPTION OF DRAWINGS

[0016] Fig. 1 is the three-dimensional schematic view of the structure of the utility model;

[0017] Fig. 2 is the enlarged schematic view of the position of the supporting vehicle in the utility model.

[0018] In the drawing, 1, ground rail; 2, support; 3, lower roller replacement track; 4, upper roller replacement track; 5, supporting vehicle; 6, mounting frame; 7, support plate; 8, warped plate; 9, warped rod; 10, jacking column; 11, jacking block; 12, insertion hole; 13, insertion rod; 14, driving groove; 15, clamping block; 16, poking rod; 17, limiting block. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0020] As Figs. 1-2 shown, a tension leveler roller replacement device comprises a ground rail 1 installed on the ground, a support 2 is arranged above the ground rail 1, the support 2 is slidingly arranged on the ground rail 1 through a pulley, a lower roller replacement track 3 is arranged at the upper right part of the support 2, an upper roller replacement track 4 is arranged at the upper left part of the support 2, a supporting vehicle 5 is slidingly arranged on the upper roller replacement track 4, a mounting frame 6 is fixed on the supporting vehicle 5, a jacking assembly is arranged at the front part of the mounting frame 6, and a limiting assembly for limiting the jacking assembly is arranged in the mounting frame 6.

[0021] The support 2 is moved so that the lower roll replacement rail 3 on the support 2 is aligned with the lower roll group of the tension leveler, and then the lower roll group of the tension leveler is pulled out for replacement and maintenance;

[0022] First, the support 2 is moved so that the upper roll replacement rail 4 is moved directly below the upper roll group of the tension leveler, and then the support vehicle 5 is pushed so that the jacking assembly is located directly below the upper roll group of the tension leveler, and then the jacking assembly is lifted to hold the upper roll group of the tension leveler, and then the jacking assembly is limited by the limiting assembly to prevent the jacking assembly from falling, and then the support vehicle 5 is pulled to move the upper roll group of the tension leveler out for maintenance and replacement;

[0023] Thus, the upper roll group and the lower roll of the tension leveler can be quickly replaced.

[0024] In this embodiment, the height of the lower roll replacement rail 3 is flush with the bottom of the lower roll group of the tension leveler, so that the lower roll group of the tension leveler can be directly pulled out onto the lower roll replacement rail 3;

[0025] As a preferred, the jacking assembly comprises two fixed plates 7 fixed to the upper side of the support vehicle 5, a rocker plate 8 rotatably connected between the two fixed plates 7, a front end of the rocker plate 8 rotatably connected with the two fixed plates 7, a rocker rod 9 fixed to the front end of the rocker plate 8, a jacking column 10 slidingly connected to the front part of the mounting frame 6, the lower part of the jacking column 10 contacting the rear end of the rocker plate 8, the jacking column 10 penetrating the upper end of the mounting frame 6 and fixed with a jacking block 11 for supporting the upper roll group of the tension leveler, a jack plug 12 is formed in the middle part of the jacking column 10, and the limiting assembly is limited to the jacking column 10 through the jack plug 12;

[0026] The support 2 and the support vehicle 5 are pushed so that the jacking block 11 in the jacking assembly is located directly below the upper roll group of the tension leveler, and then the rocker rod 9 is pulled down, the rocker rod 9 drives the rocker plate 8 to rotate around the rotating connection shaft of the rocker plate 8 and the fixed plate 7, so that the rear end of the rocker plate 8 rises, the jacking column 10 is pushed up, the jacking column 10 drives the jacking block 11 to rise, the jacking block 11 pushes against the front part of the upper roll group of the tension leveler, and then the height of the jacking column 10 is limited by the limiting assembly, so that the jacking column 10 is fixed to this height and does not fall, and then the support vehicle 5 and the upper roll group of the tension leveler are pulled away from the tension leveler.

[0027] In this embodiment, the jacking block 11 is in the shape of a concave, which can make the upper roll group of the tension leveler located in the groove of the jacking block 11, and the placement is more stable.

[0028] In this embodiment, the limiting assembly comprises a plug rod 13 inserted into the upper part of the mounting frame 6, a driving groove 14 is formed in the front part of the mounting frame 6, a clamping block 15 is fixed in the middle part of the driving groove 14, and a push rod 16 is fixed to the left part of the plug rod 13;

[0029] When the jacking column 10 drags the front end of the upper roll group of the stretch leveler, the insertion hole 12 of the jacking column 10 is concentric with the insertion rod 13, at this time, the push rod 16 is pushed towards the jacking column 10, the push rod 16 drives the insertion rod 13 to move and is inserted into the insertion slot, thereby limiting the jacking column 10, the jacking column 10 cannot move up and down at this time, then the push rod 16 is rotated downward, the push rod 16 drives the insertion column to rotate, so that the left side wall of the push rod 16 is attached to the right side wall of the clamping block 15, at this time, the push rod 16 cannot move left and right, then the support vehicle 5 and the upper roll group of the stretch leveler can be pulled out to move out the upper roll group of the stretch leveler for maintenance and replacement;

[0030] The upper roll group of the stretch leveler which is maintained and replaced can push the support vehicle 5, so that the upper roll group of the stretch leveler is reset, then the push rod 16 is rotated first, so that the push rod 16 is located in the horizontal direction, at this time, the side wall of the push rod 16 no longer contacts the clamping block 15, at this time, the push rod 16 is moved away from the jacking column 10, the push rod 16 drives the insertion rod 13 to move, the insertion rod 13 gradually separates from the insertion hole 12, when the insertion rod 13 completely separates from the insertion hole 12, the jacking column 10 is released from the limitation, the jacking column 10 can move up and down, the jacking column 10 is lowered to drive the jacking block 11 to separate from the upper roll group of the stretch leveler, then the push rod 16 is rotated to be vertical, at this time, the right side wall of the push rod 16 is attached to the left side wall of the clamping block 15, the push rod 16 cannot move left and right, and the support vehicle 5 can be pulled out.

[0031] In the embodiment, the front part of the lower roll replacement track 3 is fixed with a limiting block 17, the limiting block 17 can limit the farthest distance of the movement of the lower roll group of the stretch leveler, and prevent the lower roll group of the stretch leveler from separating from the stretch leveler.

[0032] Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement to part of the technical features, any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A roll changing device for a tension leveller, characterised in that: The application relates to a ground rail installation, which comprises a ground rail, a support arranged above the ground rail, a pulley slidingly arranged on the ground rail, a lower roller changing roller track arranged at the upper right part of the support, an upper roller changing roller track arranged at the upper left part of the support, a support vehicle slidingly arranged on the upper roller changing roller track, a mounting frame fixed on the support vehicle, a jacking assembly arranged at the front part of the mounting frame, and a limiting assembly arranged in the mounting frame for limiting the jacking assembly.

2. A roll changing device for a tension leveler according to claim 1, characterized in that: The height of the lower roller changing roller track is flush with the bottom of a lower roller group of a tension leveler.

3. A roll changing device for a straightening and leveling machine according to claim 1, characterized in that: The jacking assembly comprises two side plates fixed on the upper side of the support vehicle, a swing plate rotationally connected between the two side plates, a front end of the swing plate rotationally connected with the two side plates, a swing rod fixed on the front end of the swing plate, a jacking column slidingly connected with the front part of the mounting frame, a rear end of the swing plate contacted with the lower part of the jacking column, a jacking block arranged on the upper end of the jacking column for supporting an upper roller group of the tension leveler, a plug hole arranged in the middle part of the jacking column, and the limiting assembly limiting the jacking column through the plug hole.

4. A roll changing device for a straightening and leveling machine according to claim 3, characterized in that: The jacking block is in a concave shape.

5. A roll changing device for a straightening and leveling machine according to claim 1, characterized in that: The limiting assembly comprises a plug rod inserted into the upper part of the mounting frame, a driving groove arranged at the front part of the mounting frame, a clamping block fixed in the middle part of the driving groove, and a pushing rod fixed on the left part of the plug rod.

6. A roll changing device for a straightening and leveling machine according to claim 1, characterized in that: The front part of the lower roller changing roller track is fixed with a limiting block.